norfield's prehung door machinery catalog
DESCRIPTION
ÂTRANSCRIPT
INNOVAT I VE DOOR SOLUT IONS
Prehung Door Machinery
800-824-6242
ISSUE #1
www.norfield.com
CUSTOMER SERVICE NUMBERS
Call Toll-Free (800) 824-6242Or (530) 879-3137
Repairs/Returns Address725 Entler Ave, Chico, CA 95928
Mailing AddressP.O. Box 459, Chico, CA 95927
Manufacturing Address725 Entler, Chico, CA 95928
Webwww.norfield.com
Machine Sales Fax(530) 879-3141
Technical Service Fax(530) 879-3191
Service [email protected]
General Inquiries [email protected]
Tools & Supplies Sales Fax(530) 879-3140
About NorfieldSince 1959, Norfield has designed, manufactured, supplied, and serviced premium prehung door machinery. Our Chico CA headquarters houses all divisions of our family-owned company, including manufacturing, machinery field service, and Tools & Supplies. T&S complements our machinery line by providing a one-stop resource for all types of door shop supplies such as cutters, tools, material handling equipment, safety equipment, and replacement parts.
Our mission: continually innovate efficient equipment and methods that enable door prehangers to become more competitive and profitable.
800-824-6242 . 530-879-3137 �
NORFIELD MACHINERYNEW MACHINERY
E-sERIEs MAgNuMPages 4 and 5
Process a broad variety of residential or commercial doors with the added efficiency of automatic faceplate routing and quick change-overs.
�700HjR HINgE jAMB ROuTERPage 22
Auto hinge jamb router, capable of machining up to 8 jambs per minute. Accommodates a variety of jamb widths and lengths.
440s sTOP sTITCHERPage 27
Manual stop stitcher for low to mid-volume production of assembling stops to jambs.
ExTERIOR DOOR MACHINEPage 31
Designed for inserting door lites into doors; attaching jambs and moulding, and assembly of door frames.
PREHANgERs WORkBENCHPage 33
Everything you need to fully machine and assemble a prehung door unit.
Low cost entry level prehanging
machine
High speed!
Cost effective solution
Auto lock prep allows
200+ door/shift
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NORFIELD MACHINERY
BAllCATCH MACHINEPage 34
Low cost, stand alone solution for predrilling ballcatches.
CAsINg sAWPage 34
Use any casing material for miter or square cuts.
NEW MACHINERY
���0 TRIM sAW*Page 32
���0 sTANDARD FEATuREs• 12” saw blades for cutting material up to 4-1/2” wide• Traditional cutting of material from top down• Quick change for material sizes• New positive preset stop system• PLC controlled solenoid valves for improved reliability and service
���0 CAPABIlITIEsProcess casing, brickmould or jambsLength 1’6” to 8’0”Width to 4-1/2”Thickness 3/8” to 1-1/2”Undercut angle 0° to 15° for square end cuts Angle of cut 90° and 45°Average capacity 24 cycles per minute
*Available Fall 2013
Shown without safety guards
Top down cutting stroke
prevents splintering
800-824-6242 . 530-879-3137 �
NORFIELD MACHINERY
T A B L E O F C O N T E N T S
DOOR PREHANgINgE-Series Magnum ............................................................................4-5Signature Series Magnum System .........................................6-9Eagle System ................................................................................ 10-135000 System ................................................................................ 14-174000 System ................................................................................ 18-21Prehangers Workbench ................................................................33
jAMB PREPARATION1700HJR Hinge Jamb Router .....................................................222300ASR Auto Strike Jamb Router ........................................23250M Strike Jamb Router ............................................................24250MX Strike Jamb Router ........................................................25350H Hinge Router ........................................................................26440S Stop Stitcher ...........................................................................27450 Flow Thru Stop Stitcher ......................................................27
ExTERIOR DOOR MACHINEs4800XY Door Lite Machine .......................................................283800 Door Lite Machine ..............................................................29Time Fold Series Exterior Door Line ...................................308900 Deep Lock Mortiser ..........................................................31EDM Exterior Door Machine ....................................................31
ACCEssORY MACHINEs1020 Double End Trim Saw ........................................................32360S Staging Table ............................................................................26Ball Catch Machine ..........................................................................34Chop Saw Casing Cutter .............................................................34V-Nailer Casing Assembly Machine ........................................35
Material Handling ...................................................................... 36-39Service Kits ................................................................................... 40-43
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NORFIELD MACHINERY
E-sERIEs MAgNuMsTANDARD FEATuREs
• Automatic face plate routing• Quick change backset 2-3/8” & 2-3/4”• Quick change 3-1/2 degree hinge mortise• Bolt on wear surfaces• Machine doors from 4’ to 9’ tall and from 1’ to 4’ wide
• Raised molding compatible• One 8’ (for doors up to 8’) and one 9’ integrated stop systems for quick change between pre-set hinge patterns
• Partial lock boring for door pulls• Pneumatic jamb lift adjustment to ensure a perfect fit
• Insert cutters for low cost cutting blade replacement
• Self-centering butt router for easy hinge mortising
• 3.5º beveler/sizer• Variable speed power feed allows for soft and hardwood doors
•Infinite door width adjustment
• Beveler/sizer bypass
E-sERIEs MAgNuM OPTIONs• 2nd butt router with tram rail extension for easy switch between 1/4” and 5/8” radius
• Scaled index bar• Spare parts package• Extra bit package• Air inline screwdriver kit for quick hinge application
• Air inline pre-drill kit for easier hinge ap-plication on hardwood doors
• 3HP vacuum for dust collection• Auto-start for vacuum conserves energy• 9’ Integrated stop system• 8’ Integrated stop system
PROVEN - Satisfying door shops for decades, the Magnum has been designed with field tested technol-ogy proven to withstand the most demanding environments.
RElIABlE - The Magnum is the industry standard in reliability and lon-gevity, utilizing only the highest quality components.
FlExIBlE - Capable of infinite patterns, with quick change capability between the most common using the integrated stop system.
VERsATIlE - The Magnum will ma-chine doors with widths of 1’0” to 4’, heights from 4’ to 9’ and 1-3/8” to 2 1/4” thick, as well as doors with raised molding or round tops.
sAFE - Intuitive and ergonomic controls, advanced safety features, and dust collection at all cutter locations provides a comfortable environment for the operator.
E-sERIEs MAgNuM
DEsCRIPTIONProcess a wide variety of jamb lengths, widths and thicknesses. E-Series Magnum is fully adjustable, does any hinge pattern, 200 doors per shift and easy change-overs.
VERTICAL DOOR MACHINEAUTOMATED DRILLING & FACEPLATE ROUTINGINTERIOR, EXTERIOR, & COMMERCIAL DOORSINFINITE HINGE PATTERNS9’0” DOOR & JAMB-READY
9'0"
4'0"
�'0" 4'0" �-�/8” to �-�/4” int/ext
5.0"
�.5"
�.5" 5.0"doors/shift200+
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NORFIELD MACHINERY
E-sERIEs MAgNuM sPECIFICATIONs
Capabilities
Door Width 1’0” to 4’0”Door Height 4’0” to 9’0”Door Thickness 1-3/8” to 2-1/4”
Jamb Width 2-1/2” to 10-1/2”Jamb Thickness 1/2” to 1-5/8”
Hinge Size 3-1/2” to 5’0”Hinge Radius 1/4” and 5/8”
Lock Backsets 2-3/8” & 2-3/4”Faceplate Routing up to 1-1/4” x 2-3/4”
Infeed Height 16” to 20”Outfeed Height 16” to 20”
E-sERIEs MAgNuMINsTAllATION
Appx. Shipping Wt. 4000 lbs.Floor Space 5’W x 18’L
Electrical 230V 3 Ph@30 Amps 220V 1 Ph@30 Amps or 460V 3Ph@25Amps 220V 1 Ph@30Amps
Air 2.2 CFM @ 90 PSI 8.5 CFM @ 90 PSI for manual screw driver 10 CFM @ 90 PSI for auto screwfeed or pre-drill
Deadbolt Spacing
Deadbolt Bore
Faceplate Mortise
Latch Bore
Lock Bore
Flat Jamb with stop applied
Single Rabbeted Jamb
Split Jamb
Double Rabbeted Jamb
E SERIES MAGNUMMAG LOADER MAG UNLOADER
Automatic lock, latch and faceplate assembly Quick change backset Bolt on wear surfaces
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NORFIELD MACHINERY
MAgNuMsTANDARD FEATuREs
• Machine doors from 4’ to 9’ tall and from 1’ to 4’ wide (1’ to 1’4” hinge only)
• Raised molding compatible• One 8’ (for doors up to 8’) and one 9’ integrated stop system for quick change between pre-set hinge patterns
• Partial lock boring for door pulls• Pneumatic jamb adjustment to allow for perfect fit
• Sealed control buttons for longer life• 3° faceplate mortising for beveled doors• Insert cutters for low cost cutting blade replacements
• Single point dust collection ducting to increase operator safety
• Self-centering butt router for easy hinge mortising. Auto-start and power lift on faceplate router for ease of routing
• 3.5° beveler/sizer• 3.5° hinge mortising• Self-centering face plate mortising• Variable speed power feed allows for soft and hardwood doors
• Combination door jamb stop• Infinite door width adjustment• Powerfeed wheel bypass
MAgNuM OPTIONs
• 2nd butt router with tram rail extension for easy switch between 1/4” and 5/8” radius
• Extra integrated stop system for additional preset hinge patterns
• Scaled index bar• Spare parts package• Extra bit package• Air inline screwdriver kit for quick hinge application
• Air inline pre-drill kit for easier hinge application on hardwood doors
• 3HP vacuum for dust collection• Auto-start for vacuum conserves energy
9'0"
4'0"
�'0" 4'0"
PROVEN - Satisfying door shops for decades, the Magnum has been designed with field tested technol-ogy proven to withstand the most demanding environments.
RElIABlE - The Magnum is the industry standard in reliability and lon-gevity, utilizing only the highest quality components from proven vendors.
FlExIBlE - Capable of infinite patterns, with quick change capability between the most common using the integrated stop system.
VERsATIlE - The Magnum will ma-chine doors with widths of 1’0” to 4’, heights from 4’ to 9’ and 1-3/8” to 2 1/4” thick, as well as doors with raised molding or round tops.
sAFE - Intuitive and ergonomic controls, advanced safety features, and dust collection at all cutter locations provides a comfortable environment for the operator.
SIGNATURE SERIES MAGNUM VERTICAL DOOR MACHINE
MAGNUM LOADERMAGNUM UN-LOADER
sIgNATuRE sERIEsMAgNuM
doors/shift50-200
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NORFIELD MACHINERY
Hinge Router Carriage
MAgNuM sPECIFICATIONs
Capabilities
Door Width 1’0” to 4’0”Door Height 4’0” to 9’0”Door Thickness 1-3/8” to 2-1/4”
Jamb Width 2-1/2” to 10-1/2”Jamb Thickness 1/2” to 1-5/8”
Hinge Size 3-1/2” to 5’0” stdHinge Radius 1/4” and 5/8”
Lock Backsets 2-3/8” to 5”Faceplate Routing up to 1-1/4” x 2-3/4”
Infeed Height 16” to 20”Outfeed Height 16” to 20”
MAgNuMINsTAllATION
Appx. Shipping Wt. 3,500 lbs.Floor Space 5’W x 18’L
Electrical 230V 3 Ph@30 Amps 220V 1 Ph@30 Amps
Air 2.2 CFM @ 90 PSI 8.5 CFM @ 90 PSI for manual screw driver 10 CFM @ 90 PSI for auto screwfeed or pre-drill
Deadbolt Spacing
Deadbolt Bore
Faceplate Mortise
Latch Bore
Lock Bore
Flat Jamb with stop applied
Single Rabbeted Jamb
Split Jamb
Double Rabbeted Jamb
Door and jamb with hinge applied
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NORFIELD MACHINERY
4�00AC DOOR AssEMBlY CENTERstandard Features• Roller systems accommodate both left- and right-hand doors, eliminating lifting
• Multidirectional clamping to properly clamp unit for tight fitting corners
• Vertical clamping levels the surface of the head/leg joints • Large control knobs for ease of operation• Rugged construction ensures reliability and long machine life• Heavily protected proximity sensor reads the location of each staple from manually adjusted index tabs
4�00AC Options• Strike side nail guns secure door for shipping• Out-feed support roller to maintain production flow
8900 DEEP lOCk MORTIsERstandard Features• Quick setup using turret, which controls mortise width for
four settings while adjustable stop is used for fine tuning the fit of the plate lengthwise
• Integrate into a Magnum System • Mortiser and faceplate router dust collection• Faceplate routing with square to face of door or on a 3º
bevel -- changeover time:15 sec• Doors greater than 8’-0” can be processed using a layout
line system
8900 Option• Dust collection
MAgNuM lOADERstandard Features• 2,800 lb. capacity allows for stacks of the heaviest doors
• 48” stack height (including pallet) accommo-dates most house jobs
• Heavy duty construction for long life• Photo-eye automatically stages the next door• Simple, operator friendly controls
Magnum loader Options• Front Load Conveyor• Side Load Conveyor
MAgNuM uN-lOADERstandard Features• Single operator operation• Non-marking rollers• Tilts 80° vertical to horizontal• Foot pedal activation
Magnum un-loader Option• Turntable option
MAgNuM ACCEssORY MACHINEs Turn your Magnum into a production line
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NORFIELD MACHINERY
75-�00 DOORs PER sHIFT
MACHINERY1. Magnum Door machine2. Magnum Loader Loads a stack of doors3. Magnum Un-Loader Tilts door horizontal for assembly4. 250M/250MX Strike jamb router5. 450 Stop jamb stitcher6. 1020/1120 Double-end trim saw7. Radial Arm Saw Cuts jamb and stop material to length8. Chop Saw Cuts and miters custom materials9. Door Cut-Off Saw Cuts doors for custom applications
MACHINE CAPACITY RATEMagnum = 30 doors per hour
FlOOR sPACE REQuIREMENT4,000 Square Feet
ElECTRICAl REQuIREMENT50 Amps @ 230V 3-Phase (Plus Vacuum Input)
AIR suPPlY30 CFM @ 90 PSI
MANPOWER REQuIREMENT4 people
Operator �Door Machine Operator performs all machining to door and hinge jamb, including hinge butt application.Operator �Door Unit Assembler assembles the frame around the door and applies casing to complete the door unit.Operator �450 operator, applies stop to flat jambs and stocks the primary line as well as machining the strike jambs on the 250M.Operator 4 and 51020 operator and any custom jamb or door prep.Since the stations shown are not full time jobs, operators 4 and 5 are the same person, filling into supply sub-components to the line as needed. Usually these positions include pulling blank doors and all sub-components.
SHOP LAYOUT SUGGESTIONS WITH THE MAGNUM SYSTEM
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NORFIELD MACHINERY
EAglE MCsTANDARD FEATuREs
• On-screen diagnostics & help screens with pop-up messaging to greatly increase the effectiveness of troubleshooting
• Integrated system control• Raised molding ready• Auto door position & door feed• Auto and manual width indexing• Manual tilt for flush hinge-mortising on double beveled doors
• Interior/exterior ready for both wood and fiberglass
• Centrally located ergonomic controls• Non-marking rubber rollers• Dust collection plumbing• Intuitive graphical user interface using a high resolution, full color 7” touch-screen
• One touch auto change between two different hinge patterns
• By pass lock bore machining• Auto-start capable for dust collection vacuum
EAglE MCOPTIONs
• 3 1/2” Hinge application (pre-drills required) includes a vacuum system for manual screw color changes
• 4” Hinge application• 3 1/2” Pre-drilling• 4” Pre-drilling• Ball catch drilling• High resolution, full color 10” touch-screen upgrade
• A third auto position hinge pattern• One touch, on-the-fly quick screw change system
• Power tilt for flush hinge mortising on double bevel doors
EAglE sYsTEMSystem Includes:
EAGLE MACHINING CENTER530 LOADER540 ASSEMBLY CENTER560 SIZER/BEVELER
DEsCRIPTIONFlexible and Fast…400+ Doors per Shift… Process wood and fiberglass doors up to 8’0” in length. This horizontal machining center does it all. Load, size, bevel, pre-drill and mortise, hinge and strike jamb assembly all in one smooth operation.
FlExIBlE - One touch change for up to three hinge patterns.
VERsATIlE - Will automatically machine a huge variety of doors, in a variety of ways, including 8’, raised molding, door pull, and ball catch.
INTEllIgENT - Image based touch-screen allows for intuitive control, operation and troubleshoot-ing.
ACCuRATE - Computer controls and precision machined parts equals consistent, high-quality production.
8'0"
�'�"
�'�" �'�"
doors/shift400+
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NORFIELD MACHINERY
Hinge Router & predrillInstalls flush-mounted hinges in either square edge OR beveled doors with 5-second change-over time.
Latch drilling & faceplate mortising10” Touch screen
EAglE MCsPECIFICATIONsCapabilitiesDoor Width 1’6” to 3’6”Door Height 6’6” to 8’0”Door Thickness 1-3/8” to 1-3/4”
Jamb Width 2-1/2” to 7-1/2”Jamb Height 6’6” to 8’0”Jamb Thickness 3/8” to 1-1/2”
Hinge Size 3-1/2” to 4”Hinge Radius 5/8”Hinge butts per door 2, 3, or 4
lock and deadbolt boreDiameter 1/2” to 2-1/8”Lock Height 34-1/2” to 65-1/2”Backset 2-3/8” and 2-3/4”
latch boreDiameter 1/2” to 1-1/4”Lock height 34-1/2” to 65-1/2”
Faceplate mortisePlate Width 1/2” to 1-1/2”Plate Length 3/4” to 2-1/2”
EAglE MCINsTAllATIONShipping Wt. 6,500 lbsFloor Space 10’W x 13’L x 7’6”HElectrical 208/230V 3Ph@50 AmpAir 50CFM @ 100 PSI 1” air supply with 3/4” air line
Deadbolt Spacing
Deadbolt Bore
Faceplate Mortise
Latch Bore
Lock Bore
Flat Jamb with stop applied
Single Rabbeted Jamb
Split Jamb
Double Rabbeted Jamb
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NORFIELD MACHINERY
5�0 sIZER/BEVElERstandard Features•System integration for touchscreen control from Eagle MC•Quick change between two undercut settings
•Raised molding capable
•Adjustable pow-erfeed wheels
•Vacuum ready•Auto width index•Electronic calibration
5�0l sINglE sTACk lOADERstandard Features• Safety cage for complete operator safety (not shown)• Minimal air requirements for economical and quieter operation
• Built in rollers for processing raised molding pre-finished and metal doors without marking
• Electric horizontal and vertical travel for smooth and adjustment free operation
• Infeed conveyor and pallet catch allows for staging multiple pallets
• Integrated control using the Eagle MC touch-screen
5�0l Options• 10’ conveyor• Extended conveyor• Ball transfer table for angled or curved staging of pallets• Fork lift pocket conveyors allow for directly loading onto the conveyor
• 530LR Reverse loader option
540 AuTOMATIC AssEMBlY CENTERstandard Features• Ergonomic operator controls• Foot pedal operation • Extended header clamps for secure clamping• Auto width adjustment• Adjustable staple patterns• Manual sequential control allows operator to step forward & backward through the machine cycle
• Split jamb capability
540AC Options• Strike side nailers• 10’ outfeed conveyor rollers• Outfeed support roller• Extended conveyor• Split jamb staplers
��0s MATERIAl sTAgINg DEVICE
��0s standard Features• Foot pedal activation• Rotates 360°• Tilts from 80° vertical to 0° horizontal• Will maneuver a 200lb. door easily and smoothly• Rollers glide material into place• Built for years of rugged use
EAglE ACCEssORY MACHINEs
800-824-6242 . 530-879-3137 ��
NORFIELD MACHINERY
�00-400 DOORs PER sHIFT
MACHINERY1. Eagle System Automated door machine system2. 250M/250MX Strike jamb router3. Magnum Loader Loader for stack loading of Magnum4. Magnum Door machine custom, exterior units5. Magnum Un-Loader Feeds assembly table 6. 450 Stop jamb stitcher7. 1020/1120 Double-end trim saw
MACHINE CAPACITY RATEEagle System = 45 doors per hour (6’8” to 8’0”)Magnum = 30 doors per hour
FlOOR sPACE REQuIREMENT6,000 Square Feet
ElECTRICAl REQuIREMENT100 Amps @ 230V 3-Phase (Plus Vacuum Input)
AIR suPPlY60 CFM @ 90 PSI
MANPOWER REQuIREMENTs7 people total for both lines, plus stock-puller/warehouse worker (not shown).
Operator �Eagle System Machining Stage Operator.Operator �Eagle System Assembly Stage Operator.Operator �Eagle System Casing ApplicatorsOperator 4Magnum Operator - custom specials and exteriors.Operator 5Door Unit Assemblers - for custom, special, and exterior units; frame assembly and casing application.Operator �450 Operator - for casing and jamb preparation.Operator 71020 Operator - for casing and jamb preparation. Also stocks primary line.
SHOP LAYOUT SUGGESTIONS WITH THE EAGLE SYSTEM
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NORFIELD MACHINERY
PROVEN - Model 5000 systems worldwide have produced millions of doors, giving the 5000 the reputa-tion as the highest production door machine in the industry.
RElIABlE - Using the highest qual-ity components and superior technol-ogy, the 5000 System is regarded as one of the most reliable machines on the market.
FAsT - With the high-speed option and two-bowl automatic screwfeeder, the 5000 routinely produces over 800 doors per shift.
QuAlITY - The 5000 System will create a consistently high quality pre-hung unit every time.
System Includes:5000 MACHINING CENTER530 LOADER540 ASSEMBLY CENTER
5000 PREHANgINg sYsTEM
5000 MCsTANDARD FEATuREs
• Automatic door width adjustment• Automatic door feeding, and positioning for right or left hand doors
• Automatic pre-drill for 3-1/2” hinges• Automatic hinge application - operator places hinges on applicators
• Automatic 2-1/8” lock bore, latch bore, and faceplate routing
• Center mounted cycle start controls ergonomically placed for operator
• E-stop with air dump releases pinch points and clamps for operator safety
• Door pull boring for closet doors• Simplified sensors ensure reliability at higher operating speeds
• Machine clamps the door up for varying door thickness
• Sequenced based re-positioning of door for handling changes
• 7” operator touch-screen with graphical interface for ease of use
• Raised molding capable
TOuCHsCREEN FEATuREs• Graphic user interface for intuitive control• Pop-up messaging for error control• On-screen diagnostics & help screens to greatly increase the effectiveness of trouble shooting
5000 MC OPTIONs
• 10” touch-screen• Spare parts package• Extra bit package• One bowl automatic screwfeeder• Two bowl automatic screwfeeder• High speed option with two bowl automatic screwfeeder
• Automatic screwfeeder spare parts• 3HP vacuum with auto start• Quick change system for fast screw color changes
• Power tilt changeover, 0° to 3°, for hinge and face plate
7'0"
�'�"
�'�" �'�" doors/shift400-800+
Available with automatic screwfeeding
THE FASTEST PRE-HANGING MACHINE IN THE WORLD.
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NORFIELD MACHINERY
Hinge applicator (without autoscrew feed option)
5000 MCsPECIFICATIONs
CapabilitiesDoor Width 1’6” to 3’6”Door Height 6’6” to 7’0”Door Thickness 1-3/8” to 1-3/4”
Jamb Width 2-1/2” to 10-1/2”Jamb Height 6’6” to 7’0”Jamb Thickness 1/2” to 1-1/2”
Hinge Size 3-1/2” to 4” stdHinge Radius 5/8” onlyPre-drill pattern 3-1/2” onlyHinge application 3-1/2” only
Lock Backsets 2-3/8” to 2-3/4”Faceplate Width 1” to 1-1/8”Faceplate Length 2-1/4” to 2-3/4”Faceplate Router 1/2” to 1-1/8” x 2-3/4”
Raised MoldingHeight to 3/4”From edge of door 3-1/4”
5000INsTAllATIONApprox. Shipping Wt. 12,000 lbs.Floor Space 9’W x 11’6”L x 6’H
Electrical 208/230V 3Ph@50 Amps with neutral 208/230V 3Ph 60Hz 460V 3Ph60Hz
Air 30 CFM @ 90 PSIVacuum min 1900 CFM through 8” duct
Deadbolt Spacing
Deadbolt Bore
Faceplate Mortise
Latch Bore
Lock Bore
Flat Jamb with stop applied
Single Rabbeted Jamb
Split Jamb
Double Rabbeted Jamb
Side view of the 5000
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5�0l sINglE sTACk lOADERstandard Features• Safety cage for complete operator safety (not shown)• Minimal air requirements for less expensive and quieter operation
• Built in rollers for processing raised moulding pre-finished and metal doors without marking
• Electric horizontal and vertical travel for smooth and adjustment free operation
• Infeed conveyor and pallet catch allows for staging multiple pallets
• Integrated control using the 5000 touch-screen
5�0l Options• 10’ conveyor• Extended conveyor• Ball transfer table for angled or curved staging of pallets• Fork lift pocket conveyors allow for directly loading onto the conveyor
• 530LR Reverse loader option
540 AssEMBlY AuTOMATIC CENTERstandard Features•Ergonomic operator controls•Foot pedal operation •Extended header clamps for secure clamping•Auto width adjustment•Adjustable staple patterns• Manual sequential control allows operator to step forward & backward through the machine cycle
• Split jamb capability
540AC Options• Strike side nailers• 10’ outfeed conveyor rollers• Outfeed support roller• Extended conveyor• Split jamb staplers
��0s MATERIAl sTAgINg DEVICE
��0s standard Features• Foot pedal activation• Rotates 360°• Tilts from 80° vertical to 0° horizontal• Will maneuver a 200lb. door easily and smoothly• Rollers glide material into place• Built for years of rugged use
5000ACCEssORY MACHINEs
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NORFIELD MACHINERY
400-850 DOORs PER sHIFT
MACHINERY1. 530L Single Stack Door Loader2. 5000 System Volume interior door line3. 540AC Assembly Table4. Magnum Loader Door loader for Magnum5. Magnum Door Machine6. Magnum Un-loader Door Un-loader for Magnum7. 450 Stop jamb stitcher8. 250M/250MX Strike jamb router9. 2300ASR Automatic strike plate router10. 1020/1120 Double-end trim saw
MACHINE CAPACITY RATE5000 System = 100 doors per hourMagnum = 30 doors per hour
FlOOR sPACE REQuIREMENT7,700 Square Feet
ElECTRICAl REQuIREMENT100 Amps @ 230V 3-Phase (Plus Vacuum Input)
AIR suPPlY70 CFM @ 90 PSI
MANPOWER REQuIREMENTs10 people, 7 operators and 3 stock pullers (not shown)
Operator �5000 System Machining Stage Operator.Operator �Assembly Stage Operator.Operator �Casing ApplicatorsOperator 4Magnum Operator - custom specials and exteriors.Operator 5Door Unit Assemblers - for custom, special, and exterior units; frame assembly and casing application.Operator �450 Operator - for casing and jamb preparation.Operator 71020 Operator - for casing and jamb preparation. Also stocks primary line.
SHOP LAYOUT SUGGESTIONS WITH THE 5000 SYSTEM
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NORFIELD MACHINERY
ACCuRATE - Precisely accomplish-es drilling and mortising operations.
EFFORTlEss– Automatic routing, drilling and changeover controlled by straightforward and easy to read control panel.
INNOVATIVE - Automatically com-pensates for dimensional variation in door width and/or thickness.
ECONOMICAl - Cost effective solution for high production shops.
System Includes:
4000 MACHINING CENTER4100 ASSEMBLY CENTER4200 LOADER
4000 PREHANgINg sYsTEM
4000 MCsTANDARD FEATuREs
• Bottom-up clamping system, which accommodates both interior and exterior doors
• Underside lock drilling enables exit cut viewing for quality control
• Superior dust collecting system• Chip breaker to achieve crisp clean hinge mortising
• Automatic lock, latch and faceplate machining
• Industrial-grade material and parts for longevity
4000 MC OPTIONs
• Power feed automatically feeds door into machining center
• Automatic deadbolt capability speeds up operation
• Vacuum package facilitates safe, clean operation
• Spare parts and extra bit package pro-mote proactive maintenance
• Autofeed screwfeeder option makes for consistent production
7'0"
�'�"
�'�" �'�"doors/shift
100-350+
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NORFIELD MACHINERY
4000 MC Hinge Router4000 MC latch and faceplate motors 4100 AC Gun Assembly 4000 MC Control Panel
4000 MCsPECIFICATIONs
CapabilitiesDoor Width 1’6” to 3’6”Door Height 6’6” to 7’0”Door Thickness 1-3/8” to 1-3/4”
Jamb Width 2-1/2” to 10-1/2”Jamb Height 6’6” to 7’0”Jamb Thickness 1/2” to 1-1/2”
Hinge Size 3-1/2” to 4” stdHinge Radius 5/8” onlyHinge pattern adjustable 29” - 33”
Lock Backsets 2-3/8” to 2-3/4”Faceplate Width 1” to 1-1/8”Faceplate Length 2-1/4” to 2-3/4”Faceplate Router 1/2” to 1-1/8” x 2-3/4”
4000INsTAllATIONApprox. Shipping Wt. 3,000 lbs.Floor Space 6’6”W x 9’0”L x 6’H
Electrical 230V 1 Ph 208/230V or, 460V 3Ph
Air 15 CFM @ 90 PSIVacuum 1900 CFM @ 8” duct
Deadbolt Spacing
Deadbolt Bore
Faceplate Mortise
Latch Bore
Lock Bore
Flat Jamb with stop applied
Single Rabbeted Jamb
Split Jamb
Double Rabbeted Jamb
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NORFIELD MACHINERY
4�00AC AssEMBlY CENTERstandard Features• Roller systems accommodate both left and right hand doors, eliminating lifting.
• Multi directional clamping to properly clamp unit for tight fitting corners.
• Vertical clamping levels the surface of the head/leg joints for stapling.
• Large control knobs for ease of operation• Rugged construction insures reliability and long machine life
• Heavily protected proximity sensor reads the location of each staple from manually adjusted index tabs
4�00AC Options• Strike side nail guns secure door for shipping• Out-feed support roller to maintain production flow
• 10’ out-feed conveyor rollers
4�00l lOADERstandard Features • Automatic vertical indexing to position door at proper work height, eliminating adjustments
• Infinitely adjustable for stacking, de-stacking, loading and unloading of materials.
4�00l Options• Pneumatic feed• End load conveyor• Side load conveyor
DOOR HAND
All doors are denoted by the direction of their swing, or their “hand.” Before a door can be hung, its swing must be known.
Currently, there are two methods used to determine the hand of a door. The first method, the one most straightforward and commonly used, designates the door simply as Right Hand (RH) or Left Hand (LH). To determine the swing of the door, simply face the hinge pin side of the door and note the location of the door knob. If the knob is to the left, it is a Left Hand door. If the knob is to the right, it is a Right Hand door.
The other method currently in use designates the door as either Right Hand Reverse (RHR) or Left Hand Reverse (LHR). To determine the swing of the door in this method, face the outside of the door. The outside is the street side of an entrance door, the corridor (hall) side of a room door, or the side opposite the hinge pins on a communicating door (a door that connects two rooms). If the door opens toward you and the hinges are on the left, it is a Left Hand Reverse. If the hinges are on the right, it is a Right Hand Reverse.
Although both methods are equally accurate and achieve the required results, the first system is pre-ferred. Before hanging a door, make sure that all con-cerned agree on the method that will be used. This will prevent confusion down the line when the pre-hung doors are actually being installed.
��0s standard Features• Foot pedal activation• Rotates 360°• Tilts from 80° vertical to 0° horizontal
• Will maneuver a 200lb. door easily and smoothly
• Rollers glide material into place
• Built for years of rugged use
��0s MATERIAl sTAgINg DEVICE
4000ACCEssORY MACHINEs
800-824-6242 . 530-879-3137 ��
NORFIELD MACHINERY
�00-400 DOORs PER sHIFT
MACHINERY1. 4000 System Automated door machine system2. 250M/250MX Strike jamb router3. Magnum Loader Loader for stack loading of 4. Magnum5. Magnum Door machine custom, exterior units6. Magnum Un-Loader Feeds assembly table 7. 450 Stop jamb stitcher8. 1020/1120 Double-end trim saw
MACHINE CAPACITY RATE4000 System = 45 doors per hourMagnum = 30 doors per hour
FlOOR sPACE REQuIREMENT6,000 Square Feet
ElECTRICAl REQuIREMENT100 Amps @ 230V 3-Phase (Plus Vacuum Input)
AIR suPPlY60 CFM @ 90 PSI
MANPOWER REQuIREMENTs7 people total for both lines, plus stock-puller/warehouse worker (not shown).
Operator �4000 System Machining Stage Operator.Operator �4000 System Assembly Stage Operator.Operator �4000 System Casing ApplicatorsOperator 4Magnum Operator - custom specials and exteriors.Operator 5Door Unit Assemblers - for custom, special, and exterior units; frame assembly and casing application.Operator �450 Operator - for casing and jamb preparation.Operator 71020 Operator - for casing and jamb preparation. Also stocks primary line.
SHOP LAYOUT SUGGESTIONS WITH THE 4000 SYSTEM
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NORFIELD MACHINERY
CAPABLE OF 1/4” OR 5/8” RADIUS HINGE MORTISING
1700HJR Hinge Jamb Router
Dust collection ready to help eliminate air borne particles.
Turret stop for various hinge reveals and widths.
Quickly change loca-tion of hinge mortise without tools.
1700 STANDARD FEATURES• Quick change hinge locations• Accommodates a variety of jamb widths and lengths• Foot pedal operation for ease of use• Dust collection ready for operator safety• Mortise hinges from 3” to 4-1/2”
1700 OPTION• Available in 3 and 4 router versions• 1200 CFM vacuum (manual start)• Set up bars
1700 CAPABILITIESHinge Specs 3” - 4-1/2”Jamb length 70" to 96"Jamb width 2-1/2" to 10-1/2”Jamb thickness 1/2” - 1-5/8”Electrical 115V @ 50 AmpsPneumatic 3 CFM @ 90 psi Floor Space req. (min.) 12’ x 3’Approx. Shipping Wt 1100lbsVacuum connection 4” duct1/4” or 5/8” radius
FAST - Capable of machining up to 8 jambs per minute.
EASY TO OPERATE - Foot pedal operation (hands free).
DURABLE - Designed for use in the toughest environments.
AUTOMATED - Mortise 3-4 hinges simultaneously.
Units/min.8
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NORFIELD MACHINERY
800-824-6242 . 530-879-3137
FAST - Will machine jambs to meet high-speed horizontal system cycle times.
EASY TO OPERATE - Foot pedal operation (hands free).
DURABLE - PLC controls increase reli-ability and provide simple troubleshooting.
AUTOMATED -Allows operator to multi-task.
2300 STANDARD FEATURES• Infinitely adjustable jamb stops• Accommodates a variety of jamb widths and lengths• Foot pedal operation for ease of use• Dust collection ready for operator safety• Adjustable strike plate sizes from 2-1/4” to 3”
2300 OPTION• 1200 CFM vacuum (manual start)
2300 CAPABILITIESSingle or double rabbeted jambsStrike plate type Full lip onlyStrike plate sizes 2-1/4” to 3”Jamb length 70” to 96”Jamb width 2-1/2” to 10-1/2”Jamb thickness 3/8” to 1-1/2””Average capacity up to 5 cycles per minute
The Allen Bradley program-mable logic control (PLC) provides increased reliability and simple trouble shooting.
Easy to use control panel utilizes pictorial symbols to help eliminate language barriers.
Quick change jamb stops allow easy adjustments for varying jobs.
AUTOMATIC STRIKE ROUTERWILL MEET THE NEEDS OF THE HIGHEST
VOLUME DOOR SHOP
2300ASR
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FAST - Quick-change templates and stop system reduce setup time.
EFFICIENT - Mortises for plate and bolt relief in one continuous op-eration to increase production rate.
QUALITY - Machined jamb retains greater strength and more profes-sional appearance compared to those produced on other machines.
VERSATILE - Ability to process a wide range of jamb types and sizes accommodates a wide variety of sku’s.
STRIKE/JAMB ROUTER
VERSATILESAFETY FEATURES9-FOOT JAMB READY
250M
250M STANDARD FEATURES• Processes more than 75 types of strike plates with quick change template system
• Adjustable deadbolt stop system to accu-rately place the deadbolt bore
• Processes any strike up to 4-7/8” long, including T-strike
• Includes 2-1/4” - 1/4R full lip template and 2-3/4” - 1/4R deadbolt template
250M OPTIONS• Dust collection with vacuum• Dust collection without vacuum• Head stops for ball catch mortise• Custom templates
250M CAPABILITIESMaterial• Width no limit• Length up to 9’0”• Thickness to 1-5/8”• Process any strike up to 4-7/8”
long, including T-strike
Dead bolt stop retracted
Dead bolt engaged
250M STRIkE JAMB ROUTER TEMPLATES
Full Lip Strike Template
No Lip Deadbolt Template
T’ Strike Template
Order No Size Radius
MFG9210 2-1/5” 1/4”
MFG9201 2-1/4” 5/8”
MFG9202 2-1/” 1/4”
MFG92021 Steel 2-1/4” 1/4”
Order No Size Radius Lip
MFG9204 1-1/8” x 2-3/4” 1/4” 1-1/2”
MFG9205** 1-1/4” x 4-7/8” 1/4” 3-3/8”
MFG9230 1” x 2-1/4” 1/4” .95”
Order No Size Radius
MFG9206 1” x 2-1/4” 1/4”
MFG9206-S Steel 1” x 2-1/4” 1/4”
MFG9219** 1-1/8” x 2-3/4” 1/4”
MFG9233** 1-1/4” x 3-5/8” 1/4”
**These templates are for 1-3/4" doors only
Custom Templates - $75.00 each. A sample piece of hardware or manufacturer's template drawing will be required. Allow 4 weeks for delivery.
250M CRUTCH TIPS (OPTIONAL)MFG16 1/2" MFG17 5/8"
jambs/min.5-10
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NORFIELD MACHINERY
800-824-6242 . 530-879-3137
250MXINTERIOR/EXTERIOR STRIKE
JAMB ROUTER
ERGONOMICALLY ENHANCED QUICK CHANGE FOR LENGTHS
FAST - Quick-change templates and stop system reduce setup time.
EFFICIENT - Mortises for plate and bolt relief in one continuous op-eration to increase production rate.
QUALITY - Machined jamb retains greater strength and more profes-sional appearance compared to those produced on other machines.
VERSATILE - Ability to process a wide range of jamb types and sizes accommodates a wide variety of sku’s.
DESCRIPTION250 units per shift. Mortise for standard strike & deadbolt without repositioning! Process exterior jambs with less set up time.
250MX STANDARD FEATURES• Can machine a two feature combination, up to 6-1/2” centers, using a single template
• All existing 250M templates can be used on the 250MX.• Operator has router power control through a dual thumb-switch setup mounted in the router handle. Both switches need to be pressed for the router to run
• Can rout features in mull posts up to 2-1/2” thick overall and 1-1/2” on the face to be routed
• Quick change stop position to go from 6’8” to 8’0” jambs without using tools
• Frame legs are adjustable for different height operators• Depth adjustment is more accurate with quick change capability.• Adjustable deadbolt stop system to accurately place the deadbolt bore
250MX OPTIONS• Dust collection with vacuum• Head stops for ball catch mortise• Custom templates• Overhead material rack
250MX CAPABILITIESMaterial• Width no limit• Length up to 9’0”• Thickness to 1-5/8”• Process any strike up to 12” long, including T-strike Router power control with dual thumb switch Close up of the stop system.
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NORFIELD MACHINERY
350H STANDARD FEATURES• Magnum-style hinge jamb routing• Index bar with stop system for different hinge patterns• Quick-change setup for different hinge sizes• Pneumatic jamb adjustment to ensure a perfect fit• Single point dust collection plumbing• Self-centering butt router for easy hinge mortising• Cycle time varies with material type - typical cycle time is 30 seconds
350H OPTIONS• Extra bit and spare parts packages• Dust collection system• Door routing capability with quick-change width index• Additional index bars• 2nd butt router for mortise radius changeover• Air inline screwdriver• Air inline pre-drill• Lock side door clamp
HINGE ROUTING STATIONPROCESS DOOR AND JAMB FOR HINGES IN ONE PASS
350H
350H CAPABILITIESDoor Width 1’0” to 3’6”Height up to 8’0”Thickness 1-3/8” to 1-3/4”
HingeHinge Size 3-1/2” to 5”Radius 1/4” or 5/8”Jamb Width 2-1/2” to 10-1/2”Length up to 8’0”Thickness 3/8” to 1-1/2”Types Flat with stop applied Flat without stop applied Split jamb/Rabbeted jambs Interior or Exterior
360S STANDARD FEATURES• Foot pedal activation• Rotates 360°• Tilts from 80° vertical to 0° horizontal• Will maneuver a 200lb. door easily and smoothly• Rollers glide material into place• Built for years of rugged use
360S TIP:To complete your production line, consider material handling product, Tilting Door Cart, that tilts toward unit that is in the vertical position, enabling you to offload unit with ease.
360S CAPABILITIESDoor height up to 8,0”Door width 1’0” to 3’6”Jamb thickness up to 8’0”Support unit weight 200lbsInfeed height at horizontal position 40”
MATERIAL STAGING DEVICEDOOR OR WINDOW PRODUCTION LINESROTATE MATERIAL 360°SWITCH MATERIAL FROM HORIZONTAL TO NEAR VERTICAL POSITION
360S
Pneumatics do the work for you. Low-er the unit to a near vertical position to offload for packing or shipping, or to perform any finish work.
Foot lever can be placed anywhere you want to keep operator out of field of movement. Operator moves the prod-uct to a position suited to him instead of having to walk around his work.
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FAST - Processes up to 12 pieces/minute.
SIMPLE - Auto length and width detection minimize set-up and change over time.
VERSATILE - Handles a wide variety of jamb lengths, widths, and thicknesses; square cut or mitred stops.
450
450 CAPABILITIESJamb width 3-1/2” to 8”Jamb thickness 7/16” to 7/8”Stop width 1” to 2”Stop thickness 1/4” to 5/8”Reveal 1-7/16” & 1-13/16” (1-1/2” optional)Staple spacing: 2” from top and 3” from bottom of stop with 10-1/4”
between staples or finish nails in standard mode. Adjustable mode allows for custom staple spacing.
Average capacity: 12 cycles per minute (indicates consideration for operator and material handling efficiency per 8-hour day)
450 STANDARD FEATURES• Foot pedal activation• Mounts for standard capacity guns• Non-marking rubber power-feed wheels• Quick change material stop
450 OPTIONS• Heavy duty mounts for high capacity guns• Different reveal spacers
440SManual Stop StitcherCost-effective solution for low to mid-volume production of assembling stops to jambs
440S FEATURES• Foot pedal activated clamps to hold material in place• Adjustable gun mount for left or right-handed operator• Easily adjustable reference stops.• Includes Bostitch BT1855 brad nailer or Bostitch SX1838 staple gun
440S SPECSJamb width 3-1/2” to 10”Jamb length up to 100”Jamb thickness 3/8” to 3/4”Stop width 1” to 2”Stop length up to 100”Stop thickness 1/4 to 3/8”Reveal choices 1-7/16”
1-13/16”
Pneumatic 2.8 CFM @ 90PSI
Floor space req. (min)2’-3”W x 9’6”L x 5’4”W
Shipping Wt. 350lbs
pieces/minute12
THE ORIGINAL FLOW THRU STOP STITCHERVERSATILESAFE FEATURES9-FOOT JAMB READY
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NORFIELD MACHINERY
4800XY
ACCURATE – Interchangeable index bars allows operator to change door lite design precisely.
QUALITY - Designed to with stand the most demanding shop environment.
VERSATILE - The 4800XY will machine doors and side lites with widths of 10” to 4’0” heights up to 8’0” and 1-3/8” to 2-1/4” hinge.
FLEXIBLE - Able to process square, rectangle, round and oval door lites.
HIGE PRODUCTION DOOR LITE CUTTERENGINEERED FOR YEARS OF USEINTERCHANGEABLE INDEX BARSAUTOMATED EDGE PREPARATION
Automated edge prep. The optional edge prep (latch drilling and face plate mortising) is performed automatically when initiated on the control panel.
Oscillating quill. Extend the life of your door lite bits by utilizing this stan-dard feature.
Door infeed. The 4800XY is capable of feeding doors from the left or right. Infeed height is set at the factory at either 33” or 40”.
Side lites. The 4800XY can process side lites without lock prep. Cut up to a 6” lite in a 10” panel.
4800XY STANDARD FEATURES• XY controls eliminate the need for templates when cutting square or rectangle door lites
• Template holder for round or oval door lites• Adjustable RPM speed control accommodates both wood/fiberglass and metal cutting
• Oscillating quill for greater bit life
4800XY OPTIONS• Automated edge preparation• Waste bin• Dust collection systems• Spare parts and extra bit packages• Additional index bars
4800XY CAPABILITIESDoor width 10” to 4’0”Door Height up to 8’0”Door thickness 1-3/8” to 2-1/4”Lock bore sizes 1-1/2” to 2-1/8”Lock backset 2-3/8” to 2-3/4”Faceplate Width up to 1-1/8”Faceplate Length up to 2-3/4”Electrical 208V 60Hz 230V 60Hz Pneumatic 5CFM @ 90 psiShipping Wt. 3000lbs.
Optional Waste bin
Cut non-rectangular door lites by using removable templates.
Removable index bars allow quick change between door lite sizes and design.
XY axis locks simplify’s lite cutting for square or rectangular door lites.
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3800 STANDARD FEATURES• Eight location clamping system grips door firmly
• Adjustable RPM speed control accommodates both wood and metal cutting
• Industrial air filter, lubricator, and regulator for long life
• Three location clamping actuation• Neoprene clamp pads protect material from marring
• Quick-change for 2-3/8” to 2-3/4” backsets
3800 OPTIONS• Overhead template system with clamps for
quick change between light styles• Oscillating quill for cutting with a greater area
of the bit and longer bit life• Faceplate routing with latch drilling• Automatic pop-up roller system for door
transfer• Portable waste bin on wheels• Dust collection systems• Spare parts and bit packages• Industrial air filter, dryer and regulator
3800 CAPABILITIESDoor height up to 8’0”Door thickness 1-3/4”Door width up to 4’0”Lock bore sizes 1-1/2” to 2-1/8”Lock backset 2-3/8” to 2-3/4”Faceplate width Adjustable to 1-1/8”Faceplate length Adjustable to 2-1/2”
Multi point clamp system to en-sure precise machining of doors.
Reference stops position the door to rout the faceplate, and to drill the lock, latch, and the deadbolt.
Centralized control panel allows the operator to perform multiple functions including latch, faceplate and lock prep.
EFFICIENT - Process multiple doors with no handling of template; switch between several popular lite shapes with instant change-over.
VERSATILE – Process an infinite variety of lite shapes in doors up to 8-0 without programming or adjusting machine.
SPACE-SAVING - Small footprint; load doors from either end, or from the front.
ERGONOMIC - Controls are on the front of the machine, easily accessible by the operator.
DOOR LITE MACHINEENGINEERED FOR YEARS OF USE
3800
Clamping. The 3800 uses 9 clamps during lite cutting and standard lock and latch boring (4 at each end plus lock template clamp).
Safety. During lite or lock cutting, the 3800 operator keeps both hands on the control handles.
8-ft Capable. Standard on the 3800. Change-over for doors from 6’6” to 8’0” requires no tools on the 3800. Left hand clamp arm moves freely in and out on linear bearings when clamps are not engaged.
Power edge prep. 3800 edge prep (latch drilling and faceplate mortising) is powered and controlled from panel on the lite cutter head.
Door cut-off. The 3800 may also be used to cut down the height of a door by positioning the end of the door beyond the frame of the machine. Use the template clamps to clamp a straight edge (such as the end of a lite template) to the surface of the door. Then draw the lite cutter-head around the clamp arm to the “outside” of the machine and cut off the door.
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NORFIELD MACHINERY
TIME FOLD SERIES Exterior Door Assembly Line
TIME FOLD SERIESOPTIONS• Lite insertion module includes a padded table that easily lifts the light into the door cutout for assembly
• Head/sill clamp module holds sill tightly for accurate side jamb stapling
• Jamb supports hold jamb, improving installation of hinges to door and jamb (set of 4)
• Air hose assemblies lets you add air tools as needed.• Connector brackets protect air connection to adja-cent work stations
• Hardware trays hold hinges, screws, etc., for easy ac-cess (set of 2)
ASSEMBLY PROCESS FOR A 3-STATION SYSTEMStation A• Pull door from stack/cart and place on
station• Pull hinge, jamb and sweep• Install hinges to door and jamb• Install shipping clips to lock side door• Install sweepStation B• Pull head and strike jamb and sill• Staple side jambs to head jamb• Caulk side jambs for sill• Position sill and clamp• Staple side jamb to sill• Screw shipping clip to jambStation C• Pull brick mold• Install brick mold• Install shipping brace to bottom of sill• Install instruction and product labels• Mark customer identification data• Place completed unit in shipping area
or cart
TIME FOLD SERIESCAPABILITIESDoor Width 2’6” to 3’0”Door Height 6’8” to 7’0”Lock Bore Sizes 1-1/2” to 2-1/8”Door thickness, casing, brick molding, jamb width, height, and thickness are supported.
Typical 3-Station System
Lite Insertion Module
Up to eight people can work side by side.
“The Time Fold Series is configured so that up to eight people can work the assembly line to produce up to 300 doors per day. Two people at each station team up to create an efficient work flow throughout the prehanging process as the door unit moves down the line.”
Air manifold and conveyor wheel
EFFICIENT- Designed to “fold time” and reduce costs by balancing labor and movement across entire assembly process.
ERGONOMIC– Tool and material bins are placed where workers are placed. SAFE– Air cylinders on the Tilt Master make the job of lifting doors safe, without operator fatigue.
ASSEMBLY MASTERTILT MASTER
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EXTERIOR DOOR MACHINEDESIGNED FOR EXTERIOR DOOR ASSEMBLY
EDM
EDM STANDARD FEATURES• Inserts door lites into doors• Attaches jambs and moulding• Used to assembles door frames• Tool trays surrounding the under edges of the EDM conveniently hold hardware and supplies
• Raises and flips door to attach exterior jambs and assemble the door frame
• Tilt arm raises door to vertical position for easy off loading
EDM CAPABILITIESDoor width 2’6” to 3’0”Door Height 6’8” to 8’0”Door thickness 1-3/4”
Electrical 110VPneumatic 5CFM @ 90 psiFloor space 48” x 224”.
Arm holds the jamb in place to easily secured the jamb to the door.
EDM effort-lessly raises and flips the door in place.
DEEP POCKET MORTISING WITHOUT TEMPLATESEXTENDED FACEPLATE ROUTINGRAISED MOLDING COMPATIBLE
HIGH VOLUMEWILL INTEGRATE INTO A MAGNUM SYSTEM
8900
8900 STANDARD FEATURES• Quick setup using turret, which controls width for four settings while adjustable stop is used for fine tuning the fit of the plate
• Will integrate into a Magnum System• Mortiser and faceplate router dust collec-tion
• Faceplate routing with square to face of door or on a 3° bevel — changeover time: 15 sec
• Doors greater than 8’0” can be processed using a layout line system
8900 CAPABILITIESDoorHeight 6’4” to 9’0”Thickness 1-3/8” to 2-1/4”Width no limit
PocketLength 1” to 8”Depth up to 6”Width 3/4” to 1-1/4”
FaceplateLength 1/2” to 8’12”Depth up to 3/8”Width 1” to 1-1/4”
Faceplate mortiser doesn’t require the use of templates. To change the length of the face-plate mortise, simply adjust the lever to your preference.
Stop assembly is easily adjusted and scaled for quick set-ups. Setting up the centerline for mortises is easy.
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NORFIELD MACHINERY
1020 STANDARD FEATURES• Hopper feeding for ease of use• Compound angle adjustments for variety of cuts•Industrial-quality 60-tooth carbide-tipped 10” saw blade• Adjustment switch for changing from 45° to 90° with ease
1020 OPTIONS• Kerfing of casing• Spare parts package• Dust collection system with vacuum
1020 CAPABILITIESCasing jamb and Brick MoldLength 1’6” to 8’0”Width to 3-1/2”Thickness 3/8” to 1-1/2”Undercut angle 0° to 15° for square end cuts 0° to 1° for miter cutsAngle of cut 90° and 45°Average capacity 24 cycles per minute
1120 Double End Trim Saw*
DIFFERENCES FROM THE 1020•12” saw blades for cutting material up to 4-1/2” wide
• Traditional cutting of material from top down• Quick change for material sizes• New positive preset stop system• Improved dust collection• PLC controlled solenoid valves for improved reliability and service
SAFE - Safe operation as blades cycle up from inside the machine.
EFFICIENT - Working height opti-mizes work flow and maximizes piece count before receiving cart is full.
VERSATILE - Cuts (miter or square) can be compound/beveled up to 10° providing a snug fit for casing and drywall.
COST EFFECTIVE - Process 20+ pieces per minutecutting reduces labor cost.
THE CLASSIC DOUBLE-END TRIM SAW
1020 Double End Trim Saw
1120 STANDARD FEATURES• 12” saw blades for cutting material up to 4-1/2” wide• Traditional cutting of material from top down• Quick change for material sizes• New positive preset stop system• PLC controlled solenoid valves for improved reliability and service
1120 CAPABILITIESCasing jamb and Brick MoldLength 1’6” to 8’0”Width to 4-1/2”Thickness 3/8” to 1-1/2”Undercut angle 0° to 15° for square end cuts Angle of cut 90° and 45°Average capacity 24 cycles per minute
*Available Fall 2013
Shown without safety guards
Cycles/min.20+
Cycles/min.24+
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WORkBENCH STANDARD FEATURES• Tilting table top• Easily adjustable • Processes both interior and exterior doors and jambs• Hinge mortising and application,• Drilling of lock and latch hole• Faceplate mortise• Clamping of unit for squaring and stapling of door frames
WORkBENCH CAPABILITIESDoor Width 1’0” - 4’0”Door Height 6’8” to 8’0”Door Thickness 1-3/8” to 2-1/4”Jamb Width Up to 10-1/2”Jamb Thickness 1/2” to 1-5/8”Hinge Size 3-1/2” to 5” Hinge Radius 1/4” to 5/8”Lockbore Backset 2-3/4” and 5”Faceplate RouterUp to 1-1/4” x 2-3/4”Air 2CFM @ 90PSIFloor Space 5’W X 18’LElectrical Req 115V 60Hz @ 20AMPApprox Weight 260bs
Prehangers Workbench
Completely assembles a prehung door easily on the prehangers work-bench.
Ergonomic tilting ta-ble top with clamps to hold doors and jambs in place.
Includes adjustable fixtures to ensure perfect and repeat-able hinge mortises and spacing.
EVERYTHING YOU NEED TO FULLY MACHINE AND ASSEMBLE A PRE-HUNG
DOOR UNIT.
1120 Double End Trim Saw*
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NORFIELD MACHINERY
FAST - Process 2 doors a minute.
SIMPLE - Minimal footprint only requires 110v and 3/8” air line.
Ballcatch Machine
BALLCATCH CAPABILITIESDoor width 1’0” to 4’0”Door Height 2’0” to 9’0”Door thickness 1-3/8” to 1-3/4”
Ball catch drill dia 3/4”, 7/8”, 15/16”, 1” (Includes one bit)
Electrical 115V 60hz @20 AmpsPneumatic less than 1.0CFMFloor space req. (min) 3’x8’
Shipping Wt. 300lbs.Vacuum connection 2”
BALLCATCH STANDARD FEATURES• Quick change drill locator
(no tools required)• Pneumatic door clamping w/ foot valve• Self centering drill guide (1-3/8” & 1-3/4”)
BALLCATCH OPTIONS• 650 CFM Vacuum•Extra bits
LOW COST, STAND ALONE SOLUTION FOR PREDRILLING BALLCATCHES
9'0"
1'-0" 4'0"
2'0"
Chop SawCOST EFFECTIVE AND VERSATILE SOLUTION FOR MITER OR SQUARE CUTS FOR ANY CASING MATERIAL
SAW STANDARD FEATURES•Infinitely adjustable stop block up to
100” in length• Dust collection ready for operator
safety • Simultaneous cutting of left and
right-hand casing, as well as head casing
• Easily broken down into smaller components for ease in shipping (Can ship UPS)
SAW CAPABILITIESTrim Length Up to 100”Trim Width Up to 6”Trim Thickness Up to 2”
Floor Space 3’W X 10’LElectrical Req 120V 60Hz @ 15AApprox Weight 200lbs
doors/minute2+
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NORFIELD MACHINERY
800-824-6242 . 530-879-3137
USE FIVE DIFFERENT V-NAIL SIZES WITHOUT CHANGING THE DRIVER HEAD!
V-Nailer
Backnail frame casing with speed and precision, while adding support!The most reliable way to backnail frame casing is with a V-nailer! The unique shape of the V-Nail will actu-ally pull the joint together, increasing the support. And these V-Nailers will speed-nail with greater precision than even the best operator can!
With this new multichannel V-nailer, you can use five different V-nail sizes (5mm, 7mm, 10mm, 12mm, 15mm only) in as many as ten different positions along the casing joint. This is especially ideal in working with wide moldings and height varia-tions. And, the MP Multichannel has a memory programmable capabil-ity that stores data for up to 1400 profiles. Automatically adjust for changes, then the precise production command will restart immediately. You’ll be able to join all types of wood, plastic, fiberglass, and MDF/HDF easily and with precision every time.
CUSTOMER PREFERRED OPTIONSAsk your Customer Service Rep for more information about these op-tions:
• Bar code scanner for next frame identification
• Support table
ITWVN4MPMC Shipping: 300 lbs.
V-nailer Extension Arms24-003
Five separate channels for five different nail sizes.
V-shaped nails pull the joint tighter and are almost invisible!
V-nailer heads (l. to r.): 15mm, 10mm, 7mm.
“Pulling Power” V-nails actually pull the corner joints together and make it stronger.
VN4+MPVN4E-3L
Mitre-Mite
Need a mobile base for your V-Nailer?This heavy-duty mobile base is designed to remain stable while you move your machines or heavy loads from point to point. The lockable swivel casters are arranged on outriggers that allow the machine to sit as low as possible. Capacity: 1,300 lbs.WOO2058 Shipping: 49 lbs.
Mitre-Mite VN4+MPThis machine has been designed for door production shops with frequent changeovers. Its memo-ry program technology is state-of-the-art, allowing profile data for up to 1400 frames to be entered or downloaded from your computer. Adjustments are made auto-matically so production can re-sume immediately. V-nails can be driven or stacked in up to 10 positions per corner and will eas-ily drive all types of wood, plastic or MDF. ITWVN4MPShipping: 300 lbs.
V-nailer Extension Arms24-003
Mitre-Mite VN4E-3LThis heavy-duty machine is designed to withstand years of use in a high production en-vironment. It has a reinforced nail drive offering trouble-free cycling, and heavy-duty air cylinders that keep your production line humming along with little or no main-tenance. V-nails can be driven or stacked in up to three po-sitions per corner. Clamping fixtures fit most profiles. Long stroke nail drive (5”) for as-sembling larger frames
ITWVN4E3L Shipping: 300 lbs.
V-nailer Extension Arms24-003
CASING ASSEMBLY MACHINES
INCREASE PRODUCTION EFFICIENCY BY PRE-ASSEM-
BLING DOOR CASING.
CASING ASSEMBLY MACHINES
www.norfield.com . Innovative Door Solutions36
MATERIAL HANDLING
inline DOOR accumulatOR Keep doors safe and at-hand during the assembly process! Most shops will place it at the end of the Magnum line in preparation for moving onto the Assembly table when it is ready. Call your rep now!
Dimensions: 37”l x 31.75”W x 66”H
500-201 Shipping: 54 lbs.(Because of drop ship status this product
does not ship free freight)
DOOR/WinDOW assembly table This rugged assembly bench is known for its stamina under years of use. The bench comes fully assembled with a work platform and shelf below. You’ll never need to buy another bench again!
Dimensions: 7’l x 37”H x 44”W
500-501 Shipping: 310 lbs.
tilting DOOR caRt Maneuver heavy or awkward double doors with side lites or transoms with ease. Able to support even a 500 lbs. door unit. All four casters on the tilting door cart are on the ground for work; tilt forward on front caster to off-load the door unit. You won’t have to lift and filp the unit to work on both sides. Simply lean it against the cart to get at the other side. Sturdy, well poistioned handle makes it easy to tilt.
Dimensions: 60”W x 87.5”H x 26”DAdjustable height to 110”
6450-900 Shipping: 120 lbs.(Because of drop ship status this product does not ship free freight)
laRge DOOR caRt • Six wheels, giving you more control of the cart• Heavy duty base, long lasting• Base top made of 3/4” plywood secured with
heavy duty bolts.• Removable handle slips into square holes
and are firmly bolted into place.• Transfers interior or exterior doors• Supports up to 3600 lbs.
Dimensions: 8’ l x 3’ W x 10.5” H
Base with one handle:500-103
Additional handle:500-109Shipping: 200 lbs.(Because of drop ship status this product does not ship
free freight)
FOR HaRD-WORKing sHOPs
Need a floor truck that can withstand years of heavy-duty use? These trucks are built tough enough to move 2500 lbs. of material with ease. Solid hardwood con-struction and heavy-guage steel work together as a force to reckon with! Phenolic wheels resist shock, are non-sparking, and will not degrade from contact with floor grease or oil. Swivel wheels operate continuously from -50 degrees to 260 degrees for making tight aisle turns.
Order the Floor Truck (left) or the Swivel Truck (right) with either 36” or 42” remov-able corner supports (6” of which nest in the corner brackets). Swivel Truck castors are precision built with two perfectly aligned swivel raceways. Base units in larger sizes can be special ordered.
dimensions Shipppingamic2748 Floor Truck 27” x 48” 104 lbsamic3248 Floor Truck 32” x 48” 122 lbsamib2748 Swivel Truck 27” x 48” 104 lbsamib3248 Swivel Truck 32” x 48” 122 lbs
4 corner supportsamis36 36” high amis48 48” high
(Because of drop ship status this product does not ship free freight)
37800-824-6242 . 530-879-3137
MATERIAL HANDLING
dimensions Shipppingamic2748 Floor Truck 27” x 48” 104 lbsamic3248 Floor Truck 32” x 48” 122 lbsamib2748 Swivel Truck 27” x 48” 104 lbsamib3248 Swivel Truck 32” x 48” 122 lbs
4 corner supportsamis36 36” high amis48 48” high
5-in-1 mateRial HanDling system Get your material handling issues under control the easy way. Order as many bases as you need to cover every station, then custom configure them by slipping handles, rails, racks or a cage into the slots and quickly securing them with bolts.
Each finished base comes with four heavy-duty ball-bearing castors chosen for their ability to glide smoothly even over rough flooring. If you prefer a six-wheel base, specify that option when you order.
Handles turn the base into a general handling cart. But any other finish option can be added for more specific applications. Whether you grab your jamb and casing stock vertically or horizontally, you can design a rack to simplify the process and keep the stock organized.
Second shift grabs stock another way? Your operators will appreciate being able to work in the way that is most comfortable for them. And you’ll reduce operator fatigue and injury.
With the stock cage, shorty stock for headers, sills and head casings can be organized to the nth degree. Workers can pull the stock they’re looking for from either side of the cage…order a single cage for two operators!
We put the same engineering into these racks as we do all our machinery components. That’s why you won’t find miters or ground welds that can be a source of weakness and potential failure. In fact, some may say these carts are overbuilt. But we know you are expecting years of hard use on all your material handling equipment, and now you can get it.
Call us today to order a fleet of Universal Carts! You’ll see an improvement in your workflow and the bottom line!
as sHOWn abOve
Dual siDe Rails Only:500-106
Height from base: 42”
Shipping: 56 lbs.
as sHOWn abOve
veRtical stOcK RacK Only:500-105
Height from base: 54” Shipping: 76 lbs.
as sHOWn abOve
HORiZOntal stOcK RacK Only500-104
Height from base: 60” Shipping: 103 lbs.
as sHOWn abOve
stOcK cage Only500-107
Height from base: 54” Shipping: 160 lbs.
universal base with single Handle
as sHOWn Only
4-WHeel univeRsal base500-101
Shipping: 142 lbs.
6-WHeel univeRsal base500-102
Shipping: 142 lbs.
single HanDle500-108
Height from base: 48”
Shipping: 33 lbs.
UNIVERSAL BASE SPECS
36” w. x 72” l. x 12” h.Load rating: 600 lbs. per wheelCastors: 2” w. x 6” dia., ball-bearing
(Because of drop ship status this product does not ship free freight)
(Because of drop ship status this product does not ship free freight)
(Because of drop ship status this product does not ship free freight)
(Because of drop ship status this product does not ship free freight)
(Because of drop ship status this product does not ship free freight)
www.norfield.com . Innovative Door Solutions38
MATERIAL HANDLING
masteRline “DOOR DOlly”An economical reason to stop lifting doors by hand!Make life easier for yourself. You’ll avoid damaging your doors and you’ll be making every effort to save your employees’ backs. And, the more you buy, the more you save!• Maximum door thickness 1-3/4”• Use as a horizontal or vertical door stand• 200 lb. capacity
mFg76410
Shipping: 35 lbs.
masteRline “DOOR DuDe”• For pre-hung doors with or without brick mould
installed.• Maximum jamb width 6-9/16".• 200 lb. capacity• Great for shop or job site.mFg7705 Because of drop ship status, this product does not ship free freight. Shipping: 42 lbs.
DOOR tOte
Safely move extra tall doors!Save time, money, and accidents by moving doors with
the use of our door tote. The Door Tote will accom-modate doors up to 1 3/4” wide. Equipped with
pneumatic wheels for easy mobility. Holder portion is carpet lined to protect door, and
the handle breaks down into three pieces for easy storage and transportation.
maj100
Lower it to the ground to finish work on the door.
Han
dle
expa
nds
to a
ccom
mod
ate
tall
door
s!
masteRline DOuble clamP DOOR HOlDeR
You can’t find a tougher door holder than this!Made of welded tube steel, this is the most heavy duty holder on the market. Firmly supports heavy doors for mortising, drilling, plan-ing, and other processes. Holds doors up to 2-1/4” thick with a sim-ple one-foot pedal operation, which activates clamping mechanisms on both sides, leaving your hands free for working. mFg200 Shipping: 33 lbs.
Assembly Required.
39800-824-6242 . 530-879-3137
MATERIAL HANDLING
This exciting and versatile new tool prevails over any other tool existing in the construction market, and is perfect for either new construction or extensive res-toration projects.
Hang 1 or 100 doors in half the time, and move granite or 4X8 plywood by yourself. No need for a crew, when one man can now do the job. No need for an extra pair of hands. Finally a low cost device which makes transport-ing and installing doors easier.
The Door Dolly will hold a door securely in a horizontal position while hing-es are mortised and installed. Then, it allows you to swing the door up to a vertical position while hinge pins are installed on the door jamb. Afterwards, simply roll the door into place for a final installation and adjustment.
Heavy gauge aluminum construction and easy clamping devices protect the door from damage while holding it securely in place. Easy, quick release feature when done.
Clamping device has quick-release feature
Protective padding
tHe DOOR DOlly
Hang doors in half the time...by yourself!
The Door Dolly rolls into vertical position without unclasping to install hinge pins on the jamb.
tHe DOOR bencH
Great for your shop or in the field!Here’s a super product that our customers just can’t seem to live without. Although it weighs only 32 lbs., the Door Bench supports the weight of your tools, and a door, without shifting bending or buckling. It is ideal for edge finishing, routing and hardware installation.Rus01 Tools sold separately. Because of drop ship status, this product does not ship free freight.
Shipping: 57 lbs.
Holds door in place for routing and installation of hardware.
Stand comes with center tool box.
• Constructed of heavy gauge aluminum, durable and sturdy enough to install even the heaviest metal fire doors.
• Securely supports the door horizontally while hinges are mortised and installed.
•Easy clamping devices with a quick-release feature hold the door for you. No need for an extra pair of hands.
• Protective rubberized padding on clamping devices protect even the most expensive solid wood doors from damage.
•The Door Dolly handle telescopes and collapses for installation support and easy storage.
• Use the Door Dolly to transport and support drywall, 4X8 plywood, even granite.
• The Door Dolly is affordably priced, a one time investment for many years of use.
WDg-2 Shipping: 24 lbs.
www.norfield.com . Innovative Door Solutions40
MACHINE UPGRADE KITS
macHine uPgRaDe Kits FOR OlDeR nORFielD macHineRy
450450 QuicK cHange mateRial stOP KitThis kit improves the strength, reliability, and functionality of the 450 stop system. It virtually eliminates breakage due to repeated impact. It makes it possible to accurately position mitered stop on heads. This system also incor-porates a quick change arm that makes it possible for the operator to change the setup of the machine in under a minute. This kit also makes it easy to run multiple types of jamb and stop combinations with a minimum of change over time.26-5804-00
450 siDe jamb ReFeRence KitThe 450 holds the stop a fixed distance from the edge of the jamb as the jamb is processed through the machine. The jamb and the stop are held only in a short area near the nailer. This is to allow for some curvature of the jamb without effecting the position of the stop. As a result it is easy for the operator to position the jamb incorrectly. This kit gives the operator a positive location to locate the edge of the jamb that is farther from the nailer. This helps the operator correctly position the jamb, and then when the cycle is started the side stop is retracted allow-ing for the curvature of the jamb.26-5805-00
250m250m DeWalt DW616 ROuteR uPgRaDeThe early 250M used a Black & Decker or DeWalt mo-tor that is no longer available. The motor that is cur-rently available from DeWalt is longer and will not fit the machine as built. This kit converts the early 250M strike routers to use the DeWalt DW616 router motor.26-0206-00 sR-2102m & below 26-0206-01 sR-2103m & above
4000/5000 mc4000/5000 DeWalt 616 butt ROuteR uPgRaDeThe early 4000 and 5000 machines used a black & Deck-er or DeWalt motor that is no longer available. The mo-tor that is currently available from DeWalt has a different depth adjustment and will not work properly is these ma-chines as built. This kit converts the early 4000 and 5000 machines to use the DeWalt DW616 router motor.26-5009-00
41800-824-6242 . 530-879-3137
MACHINE UPGRADE KITS
magnummagnum DeWalt 616 ROuteR uPgRaDeThe early Magnum machines used a Black & Decker or DeWalt motor that is no longer available. The motor that is currently available from De-Walt has a different depth adjustment and will not work properly in these machines as built. This kit converts the early Magnum and Pro butt router assemblies to use the DeWalt DW616 router motor.26-0036-00 Revisions 0-6 26-0036-01 Revision 7 For all Magnum95/Signature Series through Serial Number DJ2516-9526-6811-00 SN DJ2001 to DJ2516
magnum scaleD inDeX baRThis kit is for Magnums serial number DJ2001 and above. When machin-ing doors to match an existing frame the most time consuming part of the job is laying out the locations for the lock height and the hinges. The scaled index bar allows for direct reading of the lock height and hinge locations by utilizing three scales. One scale for the lock location and two scales for the hinge locations. There is no longer any need to layout the door. The operator only needs to know the distance from the top of the door to the top of each hinge location. The scaled index bar fits in the same location as the standard quick change index bar. This bar can be installed and removed as easily as any other index bar.26-6804-00 without 9’0” extensions26-6808-00 with 9’0” extensions
magnum un-lOaDeR tuRntable KitThis information refers to the installation and setup of the Norfield Mag-num Door Un-loader Turntable option. When the door has been tilted to the horizontal position the turntable allows the door to be turned around for handling, or it can be fed off in a different direction.26-6806-00
magnum latcH DRill cylinDeR uPgRaDe KitThis kit addresses reliability issues with the latch drill cylinders installed on machines from serial number DJ2201-95 through DJ2540-95. The new cylinder improves the drill feed speed adjustment accuracy and ensures consistent operation.26-6810-00
magnum bacKset cRanK uPgRaDe KitThis kit is for magnums serial number DJ2001-95 through DJ2853-95. The backset adjuster on this series Magnum was designed to be used “Occasionally”. I.E. Once or twice a month. When the backset crank is used “Occasionally” it will last a very long time. Some customers need to adjust the backset several times a day. When it is used this often the threads on the backset crank will wear out prematurely. This kit upgrades the backset crank assembly so that it will handle the rigors of daily adjust-ment.26-6814-00
www.norfield.com . Innovative Door Solutions42
SAFETY KITS
saFety Kits250m250m Dust cOllectiOn Kit WitHOut vacuumThis kit is for all 250M with serial number SR-1850 and above. The cutting bit on a 250M is fairly exposed. This kit, even though it was intended to add vacuum to the machine, provides additional guarding around the bit.26-0203-00
1020 DOuble enD tRim saW1020 FilteR, RegulatOR, lubRicatOR WitH lOcK Out valveThis kit is for all 1020s that do not already have a lockout valve. Many of the early 1020s were built before the shut off lock out valve was required on the incoming air line. The lock out valve not only blocks all incoming air it also drains all the air from the system. This relieves all stored energy from the air system. This kit will upgrade the air preparation system on the 1020 to include a lock out device and the necessary filtration and lubrication to maintain the air quality within the 1020.26-0611-00
1020 saW guaRD KitThis kit is for all 1020s serial number TS-1778 and below. This series saw did not have a guard on the bottom of the blade. It is possible, when the machine is not cutting trim, to touch the blade with your hand. This kit provides a set of guards that cover that access point and make it very difficult to reach the blade.26-0615-00
38003800 FilteR, RegulatOR, lubRicatOR WitH lOcK Out valveThis kit is for all 3800s that do not already have a lockout valve. Many of the early 3800s were built before the shut off lock out valve was required on the incoming air line. The lock out valve not only blocks all incoming air it also drains all the air from the system. This relieves all stored energy from the air system. This kit will upgrade the air preparation system on the 3800 to include a lock out device and the necessary filtration and lubrication to maintain the air quality within the 3800.26-3807-00
52005200 cHain slacK DetectiOnThis kit is for 5200s serial number LM-5228 through LM-5272. The 5200 feed table and de-stacker table assemblies can some-times get hung up and the drive would continue to feed the drive chains over the top. The chains could get slack by as much as 6’ be-fore the assembly would come loose and fall. With serial number LM-5273 a system was added that would shut down the machine if the chains became slack. This kit adds this functionality to the machines in the affected serial number range.26-5209-00
43800-824-6242 . 530-879-3137
SERVICE KITS
magnumPRe-95 magnum FliteR, RegulatOR, lubRicatOR WitH lOcK Out valveThis kit is for all Magnum and Pro models with a serial number of DJ-1999 and lower. Many of the early Magnums were built before the shut off lock out valve was required on the incoming air line. The lock out valve not only blocks all incoming air it also drains all the air from the system. This relieves all stored energy from the air system. This kit will upgrade the air preparation system on the Magnum to include a lock out device and the necessary filtration and lubrication to maintain the air quality within the Magnum.26-0008-01
PRe-95 magnum cutteR HeaD guaRDThis kit is for all Magnum and Pro models with serial number of DJ-1999 and lower. The guarding on this series Magnum left the top of the cutter head exposed. This made it possible to drop things into the rotating cutter head. This kit provides a hinged guard above the cutter head that drastically reduces the risk of objects falling into it.26-0032-00
PRe-95 magnum elevatOR mOtOR uPgRaDe KitThis kit is for all Magnum and Pro models with a serial number of DJ-1999 and lower. The elevator motor used on this series Magnum was changed by the manufacturer about 10 years ago. The new style motor is not strong enough to support the top section of a Magnum. When the new style motor is used as an elevator motor for a Mag-num, the top section will fall. This kit contains a larger motor that will support the top section of a Magnum. Because the motor is longer it must be mounted differently.26-0033-00
95 magnum cutteR HeaD guaRDThis kit is for all Magnum models with a serial number of DJ-2001 through DJ-2199. The guarding on this series Magnum left the top of the cutter head exposed. This made it possible to drop things into the rotating cutter head. This kit provides a hinged guard above the cut-ter head that drastically reduces the risk of objects falling into it. This guard is standard on the Signature Series Magnum.26-6802-00
95/signatuRe magnum KeyeD e-stOP RePlacement KitThis kit is for all Magnum models with a serial number of DJ-2001 through DJ-2673. The Machines in the affected serial number range used a keyed e-stop switch. These switches were either the S&S or the AB E-series. Both of these have been discontinued by the manu-facturer. With serial number DJ-2674 the control panel was changed and the keyed e-stop was no longer required. This kit replaces the e-stop switch with the AB F-series keyed switch.26-6816-00
Need bits or parts for your machine?
Call Norfield Tools and Supply at1-800-824-6242
or visit the website at www.norfield.com
PRESORTED STANDARDUS POSTAGE
PAIDKENT OHPERMIT 15
725 Entler Ave, Chico CA 95928
CUSTOMER SERVICE NUMBERS
Call Toll-Free (800) 824-6242Or (530) 879-3137
Repairs/Returns Address725 Entler Ave, Chico, CA 95928
Mailing AddressP.O. Box 459, Chico, CA 95927
Manufacturing Address725 Entler, Chico, CA 95928
Webwww.norfield.com
Machine Sales Fax(530) 879-3141
Technical Service Fax(530) 879-3191
Service [email protected]
General Inquiries [email protected]
Tools & Supplies Sales Fax(530) 879-3140