normaco lw cc split frame clamshell machine pipe cutting

8
www.normaco-tools.com LW CC Pipe Cutting & Beveling Machine Normaco LW CC – Portable Splirame machines for pipe cold cung and beveling for pipes from 2" to 48". Extremely strong and reliable clamshell type ma- chine that is easily portable. LW CC features split frame design that makes it quick to mount on in- line pipes. It has been developed for the de- manding Norwegian offshore market where the machines have been running for over 20 years. Normaco LW Cold Cuer can be supplied either with pneumac, hydraulic or electric drive. All motors are designed to power the machine effi- ciently, smoothly and with high torque. Due to the low machining speed and pneumac motor, cung is done as cold-workwithout sparking. Addionally, there remains no heat affected zone on the cung area. LW CC has excellent stability and performance even when cung materials such as Inconel, stainless, and other high-alloy steels. There is vir- tually no limit on the thickness of the pipe. Light aluminium body Modular design Rigid double bearing arrangement Flexible Tool Mounng Safe feeding system Rigid frame construcon Solid clamping feet Only 3 keys needed to operate the machine Powerful drives for every occasion Air safety device for operators safety

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Page 1: Normaco LW CC Split Frame Clamshell machine Pipe cutting

www.normaco-tools.com

LW CC Pipe Cutting & Beveling Machine

Normaco LW CC – Portable Splitframe machines for pipe cold cutting and beveling for pipes from 2" to 48".

Extremely strong and reliable clamshell type ma-chine that is easily portable. LW CC features split frame design that makes it quick to mount on in-line pipes. It has been developed for the de-manding Norwegian offshore market where the machines have been running for over 20 years.

Normaco LW Cold Cutter can be supplied either with pneumatic, hydraulic or electric drive. All motors are designed to power the machine effi-ciently, smoothly and with high torque.

Due to the low machining speed and pneumatic motor, cutting is done as “cold-work” without sparking. Additionally, there remains no heat affected zone on the cutting area.

LW CC has excellent stability and performance even when cutting materials such as Inconel, stainless, and other high-alloy steels. There is vir-tually no limit on the thickness of the pipe.

Light aluminium body

Modular design

Rigid double bearing arrangement

Flexible Tool Mounting

Safe feeding system

Rigid frame construction

Solid clamping feet

Only 3 keys needed to operate the machine

Powerful drives for every occasion

Air safety device for operators safety

Page 2: Normaco LW CC Split Frame Clamshell machine Pipe cutting

www.normaco-tools.com

LW CC Pipe Cutting & Beveling Machine

Dimensions

Code

A

(mm)

B

(mm)

C min

(mm)

D

(mm)

E

(mm)

F

(mm)

G

(mm)

H

(mm)

LW02 74 218 254 478 188 89 138 115

LW06 182 321 343 604 188 89 138 123

LW08 232 366 392 649 188 89 138 123

LW10 286 420 454 703 188 89 138 123

LW12 340 470 510 753 188 89 138 123

LW14 368 496 540 779 188 89 138 123

LW16 421 551 594 834 192 93 138 127

LW18 470 604 631 887 192 93 138 127

LW20 525 655 701 938 192 93 138 127

LW24 624 758 787 1401 192 93 138 127

LW30 775 920 943 1203 192 93 138 127

LW36 928 1069 1095 1352 192 93 138 127

LW43 1105 1249 1285 1532 192 93 138 127

LW48 1245 1422 1413 1705 198 99 144 133

Drive Length

Drive Type I

(mm)

Air Drive 3kW 470

Air Drive 1.7kW 417

Hydraulic Drive 206

Electric Drive 490

Servo Drive 3.5kw

465

Servo Drive 1.5kw

309

Page 3: Normaco LW CC Split Frame Clamshell machine Pipe cutting

www.normaco-tools.com

LW CC Pipe Cutting & Beveling Machine

Code Machine Name Pipe Range (DN) Clamping

Range (mm) Ring Weight

(kg) Qty of

Locators Motor

positions

LW02 LW CC 0½-02" DN15-DN50 20-73 4 1 11

LW06 LW CC 02-06" DN50 - DN150 58-178 21 4 1

LW08 LW CC 04-08" DN100-DN200 104-227 24 4 1

LW10 LW CC 05-10" DN125-DN250 132-281 28 4 1

LW12 LW CC 06-12" DN150-DN300 161-335 31 4 1

LW14 LW CC 08-14" DN200-DN350 212-363 33 4 1

LW16 LW CC 10-16" DN250-DN400 265-416 37 6 2

LW18 LW CC 12-18" DN300-DN450 314-464 42 6 2

LW20 LW CC 14-20" DN350-DN500 345-519 44 6 2

LW24 LW CC 18-24" DN450-DN600 443-622 54 6 2

LW30 LW CC 24-30" DN600-DN750 594-779 72 6 2

LW36 LW CC 30-36" DN750-DN900 747-927 80 8 2

LW43 LW CC 36-43" DN900-DN1050+ 900-1103 97 10 2

LW48 LW CC 40-48" DN1000-DN1200 1006-1244 141 12 2

Page 4: Normaco LW CC Split Frame Clamshell machine Pipe cutting

www.normaco-tools.com

LW CC Pipe Cutting & Beveling Machine

Drives

Reliable and strong drive units for the LW CC split frame pipe cutting machines.

Modular gear design makes it easy to change the drives between machines and lowers the cost of investment.

Drive type Power input

Air Drive 3kW 3kW 3000l/min@6bar

Air Drive 1.7kW 1.7kW 2100l/min@6bar

Hydraulic 8kW 11kW 60l/min@120bar

Servo Drive 3.5kW 3.5kW 400v 3phase

Servo Drive 1.5kW 1.5kW 230v 1phase

Electric Drive 1.8kW 230v 1phase

Note:

* Pneumatic Drives must be used with Safety Air De-vice or Air Treatment Set to maintain warranty on the air motor.

* Safety Air device must be used to meet CE safety requirements.

Servo Drive

Normaco Servo Drives offer great combination of portability, ease of connectivity and performance. Servo motors power the pipe cutting machine with constant torque thru the entire rpm range. And they do so silently increasing the user com-fort.

Electric Drive

Simple and cost effective electric drive utilizes a drill motor. Suitable for small machines and sim-ple cutting operations.

Air Drives

Equipped with the best pneumatic motors in the world, the Normaco Air drives provide reliable and impressive machining performance.

Pneumatic drives are perfect for working on site , especially in environments that require spark-free “cold work”.

The Air Drives are designed to give the LW CC´s constant speed thru out the range.

Hydraulic Drive

Hydraulic Drive offers unrivalled torque and pow-er in a compact and economical package.

Constant torque throughout the rpm range makes the machining effortless and fast.

Page 5: Normaco LW CC Split Frame Clamshell machine Pipe cutting

www.normaco-tools.com

LW CC Pipe Cutting & Beveling Machine

Toolholders

Normaco LW CC is equipped with quick clamping tool holders that make it possible to mount and adjust the tool holder position easily and quickly.

Locating pins make the positioning accurate and fast, while marking on the top provide visual guid-ance.

Tool mounting is designed to be flexible and in the tool holder it is possible to use various tools. A fea-ture that is handy at a jobsite. Even most tooling manufactured by other suppliers can be used.

Feed parameters mm inch

Tool holder feed #1 9 0.35

Tool holder feed #2 35 1.4

Tool holder feed #3 61 2.4

Tool holder feed #4 90 3.54

Feed Rate mm/

rotation inch/rotation

Feed with single feed 0.1 1/256

Feed with double feed 0.2 1/128

Tool holders come as standard in four different lengths. Tool holders are chosen based on required cutting depth and radial space around the pipe.

We have several special toolholders for specific

problems, such as bevelling out-of-round pipes or

cutting in limited space. Refer to the list of accesso-

ries.

Adjustable Opening

Operated with a Hex Key Quick Clamping System

Page 6: Normaco LW CC Split Frame Clamshell machine Pipe cutting

www.normaco-tools.com

LW CC Pipe Cutting & Beveling Machine

Clamping Locators

Each machine is equipped with locator feet for the specified range. Dedicated feet for each pipe size with solid construction bring superior stability compared to telescopic or stackable clamping so-lutions.

LW CC has from 4 to 12 locator feet, depending on the model.

The locators are adjusted from the out side of the machine with a hex key. Each locator is adjusted individually, a method that provides best clamping and centering on pipes that are less than perfect.

Locator Pads

Sometimes additional pads are needed to reduce the surface pressure of the clamping, or to provide that little bit extra reach when pipe is not accord-ing to the pipe schedule. Set of 1/2” extension pads are included as standard to the LW CC .

Page 7: Normaco LW CC Split Frame Clamshell machine Pipe cutting

www.normaco-tools.com

LW CC Pipe Cutting & Beveling Machine

Machine Delivery Includes:

• Ring

• Toolblocks (chosen from 4 standard lengths)

• Drive (see drive selection)

• Full set of clamping locators for the range

• Set of 1/2” extensions for locators.

• Hand tools required for operating the machine

• 1 pair of cutting tools for WT max 45mm

• Aluminium transport and storage case

• Operation Manual

• CE certificate

Additional Equipment:

We provide for the LW CC all needed tooling and equipment • Cutting and Beveling Tools • Safety Air Device • Hydraulic Power packs

Page 8: Normaco LW CC Split Frame Clamshell machine Pipe cutting

www.normaco-tools.com

LW CC Pipe Cutting & Beveling Machine

Ready solutions for all possible machining tasks that can be done with a splitframe machine.

Part nr. Name

301297 Counterbore unit for inside diameter calibration and beveling

301696 Auto Feeding kit for handsfree counterboring operation

300316 External Turning Module for machining the outside diameter of the pipe

300324 Low Profile Toolblock for pipe cutting in axially limited space

300325 Deck Cutting Kit for machining man holes to metal decking

301697 In-side Out Cutting Kit - for cutting pipes from inside out

301026 Extended Toolblock for maximum tool reach

301470 Springloaded Toolblock for cutting and beveling out-of-round (oval) pipes

301130 Extended Springloaded Toolblock for cutting and beveling oval pipes with max reach

300323 Front Gear — when there is limited space behind the machine

300782 Adjustable Right Angle Gear — when there is limited space behind the machine

Options:

Accessories: