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ROUND CLAMP BAR

WDX15-80-0101

MATERIAL SPECIFICATIONSAISI-1018CARBURIZE ANDHARDEN RC. 60-62

1JAN. 2001

ROUND CLAMP BAR

FOR APPLICATIONSEE W-DX15-50MPAGES 82 & 83

FOR DIE FASTENING

27O/

90O/

20

NORTH AMERICA ONLY

EACH PART MUST BEPERMANENTLY MARKEDWITH THE FULLORDERING NUMBERAND MANUFACTURER’SBRAND.

+0-2

NEXT PAGE --><-- PREVIOUS PAGE

DRAW TEMPERATURE MUST BE MAINTAINED FOR ONE HOUR MINIMUM FOR EACH INDIVIDUALTHICKNESS OR TYPE OF WASHER. WHENEVER WASHERS ARE STACKED FOR TEMPERING,THE DRAW TEMPERATURE MUST BE MAINTAINED FOR ONE HOUR MINIMUM FOR EACH 10 mmOF THE HEIGHT OF THE STACK.

HEAT TREAT NOTE:

PIERCE & FORMOPERATION INSAME DIRECTION

METRIC SPRING WASHER FOR INTERNAL DIE USE

MATERIAL SPECIFICATIONSS.A.E. 5160 OR 9260HT. TR. D2RC. 42-46SURFACE TO BE FREE OF SEAMS

FORD NUMBER A B

50

26

DIA. HOLE DEFORMATION OF HOLE IS PERMISSABLE AFTER FORMING.HOLE LOCATION MAY VARY TO SUIT ALLOWABLE MILL WIDTH TOLERANCE.

"A"

2

WDX15-80-0201

SPRING WASHER

JUNE 1992

22WDX15-80-0202

57

B

B2

B

8

NORTH AMERICA ONLY

1.5

B2

PRINTED COPY ISUNCONTROLLED

wdx1501m.pdf

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4

100

506.5

11 O/2 HOLES

CLAMP PLATEWDX15-80-0405MATERIAL: AISI-4140HEAT TREATMENT: HARDEN Rc. 56-60

FOR APPLICATION SEEW-DX15-50M, PAGE 71.

25

100

150

MAY 1994

CLAMP PLATEFOR SCHULER CROSS BAR TRANSFER PRESS

NORTH AMERICA ONLY

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<-- PREVIOUS PAGE

DRAW TEMPERATURE MUST BE MAINTAINED FOR ONE HOUR MINIMUM FOR EACH INDIVIDUALTHICKNESS OR TYPE OF WASHER. WHENEVER WASHERS ARE STACKED FOR TEMPERING,THE DRAW TEMPERATURE MUST BE MAINTAINED FOR ONE HOUR MINIMUM FOR EACH 3/8 INCHOF THE HEIGHT OF THE STACK.

HEAT TREAT NOTE:

PIERCE & FORMOPERATION INSAME DIRECTION

INCH SPRING WASHER AND CLAMP BAR

MATERIAL SPECIFICATIONSS.A.E. 5160 OR 9260HT. TR. D2RC. 42-46SURFACE TO BE FREE OF SEAMS

3.0

1.5.40

.06

CLAMP BARWDX15-80-0910MATERIAL SPECIFICATIONSAISI-1020HT. TR. "O"RC. 60-62

5.0

1.0

30 o

3.0

1.06 DIA. HOLE DEFORMATION OF HOLE IS PERMISSIBLE AFTER FORMING.HOLE LOCATION MAY VARY TO SUIT ALLOWABLE MILL WIDTH TOLERANCE.

2.5

9

SPRING WASHERWDX15-80-0901

MAY 1994

FOR APPLICATION SEE W-DX15-50MPAGES 81, 83 & 84

FOR PRESS FASTENING

1.5

1.06

2.12

FOR PRESS FASTENING IN INCHES

1.5

3.0

1.06

1.5

(DIMENSIONS IN INCHES)

FOR APPLICATION SEE W-DX15-50MPAGES 81 THRU 84.

NORTH AMERICA ONLY

EACH PART MUST BEPERMANENTLY MARKEDWITH THE FULLORDERING NUMBERAND MANUFACTURER’SBRAND.

NEXT PAGE --><-- PREVIOUS PAGE

PRINTED COPY ISUNCONTROLLED

NORTH AMERICA ONLY

3/8" AISI-1018 ROD HANDLEWELD SIDES TO ATTACH

0.50R

MATERIAL SPECIFICATION:4150 HEAT TREATEDRC. 28-32

SHARP CORNEROR 0.09R TYP.

THE FOLLOWING NOTE MUST BEPERMANENTLY MARKED ON THETOP OF THE CLAMP: "ONLY TO BE USED ON LOWERDIES ON PRESS LINES WITHCENTER-LINE LOCATING PINS."

CLAMP MUST BE ZINC PLATED PER WSD-M1P85-A2PLUS YELLOW CHROMATE TO WSB-M10P10-A3FORD SPECIFICATIONS.

EZ CLAMP

VLIER PIN H60N(1/2"-13 THREADS)

PLANT TO FURNISH

APRIL 199910

FORD PART NUMBER:WDX15-80-1001

MANUFACTURED BY:JOLICO INDUSTRIES(810)739-5555

3.00

1.50 0.12

0.30

1.50

2.00

5.38

0.75

0.15

0.88 2 o

1.00

1.75

0.50

1.50

(DIMENSIONS IN INCHES)

3.840+.005-

wdx1501m.pdf

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R 62 PLACES

RELIEF

+0-0.05

BREAK SHARP CORNERS

MATERIAL SPECIFICATION1144 FATIGUE PROOF

LOCATING PIN

LOCATING PINFORD NO. WDX15-80-1302

LOCATING PIN FOR LOCATING DRAW PUNCH TO INNER RAM ADAPTORPLATE AND LOWER SUB-DIE TO PARENT SHOE

50.00O/

M24 X 3.0 THD.

20

40

70

120 16O/

60 o

NOTE: LOCATING PIN TO BE FURNISHED AS PART OF ADAPTOR PLATE AND AS PART OF PARENT DIE.

R 2

13SEPT. 1999

& PUNCH SHOE TO RAM ADAPTOR PLATE FOR TRANSFER PRESSES.

NORTH AMERICA ONLY

FOR APPLICATIONSEE WDX15-50MPAGES 14 & 36.

NEXT PAGE --><-- PREVIOUS PAGE

PRINTED COPY ISUNCONTROLLED

LOCATING PINPIN FOR LOCATING PUNCH TO RAM ADAPTOR PLATE

FOR TRANSFER PRESSES

12 X 30 o

CHAMFER

R 3

REGULAR NUT1 3/4-5 THD. (IN.)

LOCK WASHER1 3/4 I.D. (IN.)

115

76

280

8

76.08O/+ -0.01

44.45O/ + 0- 0.03

LOCATING PINFORD NO. WDX15-80-1401

LOCATING PIN FURNISHED ASPART OF ADAPTOR PLATE

MATERIAL SPECIFICATIONAISI-4130 OR 4140HEAT TREAT: EACORE HARDNESS RC. 35-40CASE HARDNESS RC. 55-60CASE DEPTH 1.3 - 2.0

1 3/4-5 THD. (IN.)

14 DEC. 1997

REF.

THREADS TO BE SOFTAFTER HEAT TREAT

NORTH AMERICA ONLY

wdx1501m.pdf

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CENTER KEYWDX15-80-1901AISI 1018 CDMS

CENTER KEY GUIDE WDX15-80-1902 AISI 1018 CDMS

STANDARD CENTER KEY AND CENTER KEY GUIDE

25

250

25

25

50.4

+0.1-0.0

A

10 o

50.8

75

25.4

3 X 45 o

50

25

3 X 45 o

12 X 45 o

19DEC. 1997

FOR M16SOC.HD. CAP SCR.(2) HOLES

FOR APPLICATIONSEE W-DX15-52MPAGE 8.

CONSTRUCTION SOURCETO PROVIDE CENTERKEY

NORTH AMERICA ONLY

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBERAND MANUFACTURER’S BRAND.

PLANT TO FURNISH

NEXT PAGE --><-- PREVIOUS PAGE

PRINTED COPY ISUNCONTROLLED

FOR 1- 1/16" SLOT

FOR IN. SLOT SIZES

FOR 1.302" SLOT

A B

STOP BLOCK FOR ASSEMBLY DIES

95

C D

53.80 32.90 26.00 25.70

FORD NO.

WXD15-80-2001

WDX15-80-2002

0.761.55

TYP.

20 DEC. 1997

E F G

185.30 61.15 206.20

46.64 26.87 20.59 31.80 179.20 58.10 199.04

A

B B

A

E

C

D

G

F 63

50

100

FOR M20 SOC. HD. CAP SCR.(2) HOLES

R

FOR APPLICATIONSEE WDX15-52M PAGE 7

NORTH AMERICA ONLY

STAMPING PLANT TO FURNISH

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBERAND MANUFACTURER’S BRAND.

FOUNDRY NOTE:BOLT SURFACES MUST BE MAINTAINED PARALLEL WITHIN 2 AS CAST.o

FOUNDRY TO SNAG GRIND BOLT FASTENING SURFACES TO REMOVE RAT TAILSOR OTHER PROJECTION WHEN NECESSARY TO ASSURE FIRM SEAT FORWDX15-80-0901 WASHERS.

+

STANDARD PUNCH AND DIE RISERS

NOTE:FOUNDRY TO CASTFORD NUMBER 25mm HIGHON ALL FOUR SIDES.DIMENSIONS FOR LOCATING FASTENING SLOTSTO BE WITHIN 3mm.+-

MATERIAL SPECIFICATION: SAE-J431/G2500 CAST IRONBRINELL 170-229

LENGTH 580 1190 1800 580 1190 1800

H 125 180

WT LBS 130 260 430 160 315 470

FORD NUMBERWDX15-80-25-125-580WDX15-80-25-125-1190WDX15-80-25-125-1800WDX15-80-25-180-580WDX15-80-25-180-1190WDX15-80-25-180-1800

-

580

25JUNE 1993

WDX15-80 - 25 - 125 - 1190

LENGTH

HEIGHT

PAGE

SECTION NUMBER

ORDERING EXAMPLE:

NORTH AMERICA ONLY

1190

152TYP

45TYP

304TYP

1800

300TYP

75TYP

150 TYP

115TYP

30TYP

30TYP

230TYP

0.1+-A

A SECT A-A

BRINELL THIS SURFACE

H

VIEW "Z"

R 18

Z

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1500

304TYP

300TYP

2110

150 TYP

75 TYP

150 TYP

115TYP

30TYP

30 TYP

45 TYP

230TYP

0.1+

-

FORD NUMBERWDX15-80-26-125-890WDX15-80-26-125-1500WDX15-80-26-125-2110WDX15-80-26-180-890WDX15-80-26-180-1500WDX15-80-26-180-2110

H 125 180

LENGTH 890 1500 2110 890 1500 2110

WT LBS 200 325 460 235 410 550

FOUNDRY NOTE:BOLT SURFACES MUST BE MAINTAINED PARALLEL WITHIN 2 AS CAST.o

FOUNDRY TO SNAG GRIND BOLT FASTENING SURFACES TO REMOVE RAT TAILSOR OTHER PROJECTION WHEN NECESSARY TO ASSURE FIRM SEAT FORWDX15-80-0901 WASHERS.

NOTE:FOUNDRY TO CASTFORD NUMBER 25mm HIGHON ALL FOUR SIDES.DIMENSIONS FOR LOCATING FASTENING SLOTSTO BE WITHIN 3mm.

+

-

+-

BRINELL THIS SURFACE

MATERIAL SPECIFICATION:SAE-J431/G2500 CAST IRONBRINELL 170-229

B

B

SECT. B-B

890

26 JUNE 1993

H

STANDARD PUNCH AND DIE RISERS

Z

VIEW "Z"

R 18

NORTH AMERICA ONLY

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FORD NUMBERWDX15-80-27-250-890WDX15-80-27-300-890WDX15-80-27-380-890WDX15-80-27-430-890WDX15-80-27-500-890WDX15-80-27-630-890

H250300380430500630

WT. LBS. 235 265 315 350 390 475

H250300380430500630

WT. LBS. 360 395 465 485 575 660

FORD NUMBERWDX15-80-27-250-580WDX15-80-27-300-580WDX15-80-27-380-580WDX15-80-27-430-580WDX15-80-27-500-580WDX15-80-27-630-580

80

50

30

25

R 25

2540

152152290

580

30

115

230

R 18

190CORE

50

65CORE

30

30

0.1H

+-

BRINELL THIS SURFACE

NOTE: DIMENSIONS FOR LOCATINGFASTENING SLOTS TO HELD WITHIN 3mm.

MATERIAL SPECIFICATION:SAE-J431/G2500 CAST IRONBRINELL 170-229

+-

FOUNDRY NOTE: REFER TO PAGES 25 AND 26 FOR BOLT SURFACE CASTING TOLERANCES.

STANDARD PUNCH AND DIE RISERS

DIE RISER 890 LONGDIE RISERS 580 LONG

TYPICAL END VIEW

H/2

27JUNE 1993

150

75

NOTE:FOUNDRY TO CASTFORD NUMBER 25mmHIGH ON ALL FOURSIDES.

NORTH AMERICA ONLY

115

230

75

150

890

445

304 304 30

150150 R 18

30

60CORE

H/23050190CORE

+-

H0.1

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2550

4080

25

30

25

230

115

15075

152300456595

1190

H/2

30

60CORE

50 190CORE

R 18

230

115

H/2

150

75

30

150304455608

1500

750

190CORE

60CORE

H0.1

H0.1

FORD NUMBERWDX15-80-28-250-1500WDX15-80-28-300-1500WDX15-80-28-380-1500WDX15-80-28-430-1500WDX15-80-28-500-1500WDX15-80-28-630-1500

H250300380430500630

WT. LBS. 625 690 800 850 988 1100

MATERIAL SPECIFICATIONSAE-J431/G2500 CAST IRONBRINELL 170-229

NOTE: DIMENSIONS FOR LOCATINGFASTENING SLOTS TO HELD WITHIN 3mm.-+

STANDARD PUNCH AND DIE RISERS

FORD NUMBERWDX15-80-28-250-1190WDX15-80-28-300-1190WDX15-80-28-380-1190WDX15-80-28-430-1190WDX15-80-28-500-1190WDX15-80-28-630-1190

WT. LBS. 480 550 615 675 800 900

H250300380430500630

+-

+-

BRINELL THIS SURFACE

BRINELL THIS SURFACE

DIE RISER 1190 LONG

DIE RISER 1500 LONG

SYMMETRICAL ABOUT THE CENTER LINE

SYMMETRICAL ABOUT THE CENTER LINE

TYPICALEND VIEW

28 JAN. 1994

50

NOTE:FOUNDRY TO CAST FORD NUMBER25mm HIGH ON ALL SIDES.

FOUNDRY NOTE:REFER TO PAGES 25 AND 26 FORBOLT SURFACE CASTING TOLERANCES.

NORTH AMERICA ONLY

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2550

4080

25

30 R 25

152300456610

7609001800

30

75

150

230

115

R 18

H/2

50190CORE

30

60CORE

230

115

75

150R 18

150 304608455

760 915

2110

H/2

50

190CORE

30

60CORE

H

0.1H

FOUNDRY NOTE:REFER TO PAGES 25 AND 26 FORBOLT SURFACE CASTING TOLERANCES.

STANDARD PUNCH AND DIE RISERS

NOTE: DIMENSIONS FOR LOCATINGFASTENING SLOTS TO HELD WITHIN 3mm.+

-

MATERIAL SPECIFICATIONSAE-J431/G2500 CAST IRONBRINELL 170-229

NOTE:FOUNDRY TO CAST FORD NUMBER25mm HIGH ON ALL FOUR SIDES.

WT. LBS. 900 1000 1170 1195 1350 1625

FORD NUMBERWDX15-80-29-250-2110WDX15-80-29-300-2110WDX15-80-29-380-2110WDX15-80-29-430-2110WDX15-80-29-500-2110WDX15-80-29-630-2110

H250300380430500630

WT. LBS. 750 825 950 1035 1115 1360

FORD NUMBERWDX15-80-29-250-1800WDX15-80-29-300-1800WDX15-80-29-380-1800WDX15-80-29-430-1800WDX15-80-29-500-1800WDX15-80-29-630-1800

H250300380430500630

BRINELL THIS SURFACE

BRINELL THIS SURFACE

+-

0.1+-

DIE RISER 1800 LONG

DIE RISER 2110 LONG

SYMMETRICAL ABOUT THE CENTER LINE

1055

SYMMETRICAL ABOUT THE CENTER LINE

30

30

TYPICALEND VIEW

29JUNE 1993

NORTH AMERICA ONLY

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20 DRILL (2) HOLE

FOR M16 SOC. HD. SCR.(4) HOLES

FOR M10 SOC. HD. SCR.(6) PLACES

WELD SECURELY ALL AROUNDALL WELDS TO BE DONE BY AUTOMATIC WELDER.STRESS RELIEVE ALL RISERS.

NOTE: DO NOT USE BETWEEN PUNCH SHOE AND ATTACHING PLATE TO PRESS UNLESS USED IN CONJUNCTION WITH STANDARD CAST RISERS. USE A MINIMUM OF TWO STANDARD CAST RISERS IN CONJUNCTION WITH FABRICATED RISERS ON ALL LOWER BUILD UPS.

FABRICATED RISERS

MATERIAL SPECIFICATIONSAISI-1018-CDMS & STEEL TUBING

60

60

7660

60

76

152

152

+.5_

+.5_

20 REF.

"L" +.1_

WDX15-80-30125 125

WDX15-80-30180 180

WDX15-80-30250

WDX15-80-30300

WDX15-80-30380

WDX15-80-30430

WDX15-80-30500

WDX15-80-30630

250

300

380

430

500

630

PART NUMBER "L"

TUBING 101.6 I.D. X 127 O.D.

EACH PART MUST BE PERMANENTLYMARKED WITH THE FULL ORDERINGNUMBER AND MANUFACTURER’SBRAND.

// 0.02

NORTH AMERICA ONLY

30 JAN. 2001

NORTH AMERICA ONLY

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SEE PAGES 66 & 67 IF LARGER SIZE PLATE IS REQUIRED

PREVENT DAMAGE TO CRANE CABLES.ARE MINIMUM AND ARE REQUIRED TONOTE: RADII SHOWN AT CABLE LUG AREAS

80

TAPPED HOLESM24 X 3.0 X 60 DEEP

HOLE PATTERN MUST CONFORM TO W-DX15-50M, PAGE 42.REQUIRED BY DESIGN OF UPPER DRAW PUNCH. TAPPEDNOTE: TAPPED FASTENING HOLES ARE TO BE ADDED AS

30.0

INNER RAM ADAPTOR PLATES FOR DOUBLE AND TRIPLE ACTION PRESSES

SYMM. ABOUT BOTH C'S

114

5427

R 25

57

R 12

60

R 25

R 6 (2)A

R 12

125

AIR CLAMP SLOT

INC

HE

S12

.0

WT. 6,800 LBS.WDX15-80-6501PLATE NO.

O.A.1830

0

0

600

±1.0

12 X 45°

& CABLE LIFT LUG.FOR AIR CLAMP SLOTTYPICAL DIMENSIONS

SECTION A-A

CHAMFER

63.5 ±1.0

75

22

R 3

BOTTOM OF PLATE

200

50

100

30

30°

A

TYP.R 12

105

R 25 R 12

LIFT LUG

915

INC

HE

S

1067

O.A.2134

515

CABLE

-0100 +1

WITHIN .13PARALLELMUST BE

R 25

SEE PAGE 13LOCATING PIN

M24 X 3.0 X 60 DEEP

FOR PRESS 52D-1

LOCATING PINS(2) HOLES FOR

MATERIAL AISI-1020

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