north dakota petroleum council re-stimulation initiative · 2018-02-22 · overview of existing...

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Presented by Curtis Ryland, Regional Vice President of Bakken Asset September 28 th , 2017 North Dakota Petroleum Council Re-stimulation Initiative Refracs: Completion Discussion for Bakken Generation 1 Wellbores Originally presented to the Interim Energy Development and Transmission Committee by Pete Lewis (Completion Engineer), Jeff parker (Regional Manager), and Zac Weis (Government Relations) August 1 st , 2017 “Marathon Oil", the blue wave and combinations thereof are registered trademarks of Marathon Oil Company.” “This document is protected by copyright and may not be reproduced, modified, distributed, displayed, or published without the prior written permission of Marathon Oil Company. Do not alter or remove any trademark, copyright or other notice.”

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Page 1: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

Presented by Curtis Ryland, Regional Vice President of Bakken Asset – September 28th, 2017

North Dakota Petroleum Council

Re-stimulation InitiativeRefracs: Completion Discussion for Bakken Generation 1 WellboresOriginally presented to the Interim Energy Development and Transmission Committee by Pete Lewis (Completion

Engineer), Jeff parker (Regional Manager), and Zac Weis (Government Relations) – August 1st, 2017

“Marathon Oil", the blue wave and combinations thereof are registered trademarks of Marathon Oil Company.”

“This document is protected by copyright and may not be reproduced, modified, distributed, displayed, or published without the prior

written permission of Marathon Oil Company. Do not alter or remove any trademark, copyright or other notice.”

Page 2: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

Well Type of Current Re-frac ProgramOpen-hole or ‘Barefoot’ Completions (2006-2009)

2

‘Barefoot’- Open Hole Wells:

• Typically completed with 6” open hole horizontal laterals

• Initial treatment: low concentration stimulations pumped at high rates

– Used rate for diversion

– Placed a disproportionate amount of proppant near heal

• Marathon has an active re-frac program to optimize recovery from initial ‘Barefoot’ completions

– Project shows competitive economics

Page 3: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

What does it take to Refrac an Open Hole Lateral?

• Refrac Candidate Selection

– Thorough well history review to identify operational risk

• squeeze perforations, sidetracks, or any mechanical constraint

• Pre-investment Approvals

• Well preparation

– Decompletion

• Completed by a workover rig

– Remove the existing production equipment (surface + downhole)

– Test the casing and securing the well for large (drilling) rig mobilization

– Downhole Equipment Installation

• Clean-out run to TD

• 4-1/2” lateral liner installation (cemented in-place)

• Run 4-1/2” tieback string

• Stimulation execution

– 5.5 MMlbs proppant

– 110 Mbbls water

• Coiled tubing clean out (mill up frac plugs)

• Flowback

• Production

3

Page 4: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

Overview of Existing Horizontal Well TypesGeneration 1 Staged Completions (2009-2011)

4

Generation 1 Staged completions: • Ball + Seat (sliding sleeve) systems with annular packers for isolation

• Limited stages (<20) with low proppant concentration within each stage

– Mechanical isolation of each stage

– Placed a proportionate amount of proppant across each stage

– Significantly lower induced fracture complexity than current design

• Initial completion limits ID (access) and increases cost/risk of operations required for re-frac

Page 5: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

What does it take to Refrac a Generation 1:

Ball + Seat Installation?

• Well preparation

– Decompletion

• Completed by a workover rig

– Remove the existing production equipment (surface + downhole)

– Mill up the existing ball seats to accommodate an inner string deployment

– Install a 4-1/2” tieback string (likely)

– Downhole equipment installation

• Deploy an inner string (2-7/8” or 3-1/2”) inside the existing 4-1/2” lateral liner

– Zonal isolation achieved by either cement or mechanical (expandable packers) 4-1/2” lateral liner installation (cemented in-place)

• Stimulation

– 2-7/8” Ball + Seat technology

– Plug and perforation techniques

• Coiled tubing clean out (mill up frac plugs if Plug and Perforation Techniques are used)

• Flowback

• Production

5

Page 6: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

• Significant un-depleted area before refrac with original open hole completion

Initial Completion and Remaining HydrocarbonReservoir Pressure Maps

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• Generation 1 completions refrac’d by adding stages to the original completion

• Open hole completions has greater undrained area resulting in larger remaining hydrocarbon volume

aft

er

refr

ac

be

fore

refr

ac

Open Hole Completion Generation 1 Completion (< 20stages)

Refrac’d with 45 stages

aft

er

refr

ac

be

fore

re

fra

c

well

well

well

well

Undrained area

Refrac’d with 33 additional stages

Toe

Top View

Heel

Undrained area

HeelToe

Top View

Toe

ToeHeel

Page 7: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

0

100

200

300

400

500

600

700

800

900

1000

2009 2010 2011 2012 2013 2014 2015 2016 2017 Plan

Sta

ge S

pacin

g,

Ft

MRO Completion and Stage Spacing Evolution

7

2006-2009

Open

Hole, no

liner

10-15 stages 4.5” lateral liner

no zonal isolation

15 stages with swell packer

zonal isolation

20 stages, sliding sleeves, frac down 4.5”

Tieback

30 stages, sliding sleeves

30-34 stages, sliding sleeves

30-40 stages, sliding sleeves

and PNP

40-50 stages, sliding

sleeves and PNP

30-60 stages,

averaging 45 PNP

Page 8: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

2,000

2013 2014 2015 2016 2017 Plan

Pro

pp

an

t P

er

La

tera

l F

oo

t (p

pf)

MRO Proppant Loading Evolution

8

2006-2009

~45 lbs/ft

Completion trials

Page 9: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

Available Refrac Completion Options

4-1/2” 13.5# Casing: 3.92” ID / 3.795” Drift

4-1/2” x 3-1/2” Re-Frac Packer OD: 3.65”

3-1/2” Flush Joint Pipe OD: 3.50”

System ID / Drift: 2.90” / 2.867”

Existing Generation #1: Ball + Seat Systems Refrac Option #1

9

Challenges:• Very tight tolerances to deploy especially in depleted

conditions • Cement isolation very difficult due to low circulation

rates• Expensive specialty pipe required for 3-1/2” installation

• Option #1: Inner String Installation– Install a Flush Joint (FJ) lateral liner (inner

string) to accommodate Plug and Perforation stimulation techniques.

• Annular isolation can be accommodated with either:

– #1: Expandable packers (for zonal isolation)

– #2: Can be cemented in place despite tight clearances

• Designed for plug and perforation re-stimulation activity

• More versatile than available ball + seat systems due to a larger ID.

– Accommodates increasing the stage count and the use of particulate diverter

Page 10: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

Available Refrac Completion Options

• Option #2: Inner String Installation (with sleeves)– Install a 3-1/2” Flush Joint (FJ) lateral liner with a slim-hole ball + seat system (using swell packers for

zonal isolation)

• Ball + Seat Sliding Sleeve system (27 Stages possible, but not practical due to ID)

• Annular isolation accommodated by swell packers

• A 2-7/8” system cut for 3-1/2” Flush Joint tubing to minimize friction pressure

• If more stages are required, the lateral liner must be perforated prior to running the internal assembly

Existing Generation #1: Ball + Seat Systems Refrac Option #2

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Challenges: • The 2-7/8” ball and seat systems leave a small ID which limits any remedial

workover capability. (2.1” max)• An operationally difficult completion to install and maintain. Small tools

limit options to clean out sand/debris.• Not practical for longer laterals - measured depth limitation of 2.0” tools• Difficult to add perforations (more zones)

Page 11: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

Available Refrac Completion Options

• Option #3: Particulate Diverters– Existing Ball + Seat installations can be refrac’d using the existing 4-1/2” liner assembly

• Requires a lateral liner cleanout before and after treatment

– Also, a 4-1/2” tieback string installation

• Least expensive option

• Multiple stages of proppant and particulate diverter pills are ‘bull headed’ from surface

• Concept is predicated on treating path of least resistance

– Generating enough ‘net’ pressure to divert flow to another sleeve

Existing Generation #1: Ball + Seat Systems Refrac Option #3

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Challenges: • Least effective option. There is no reliable way to divert to

different sleeves other than pumping particulates. • Difficult to add effective perforations and additional zones

Page 12: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

Re-frac Project ValueEconomics driven by remaining hydrocarbon

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* Bubble size represents remaining refrac inventory

Refrac Project Value Plot

• Project economics grossly depends on remaining hydrocarbon volume accessible with a refrac

• Largest remaining refrac inventory is Generation 1 completions (10-20 stages)

• Variation in reservoir properties, well production and completion history generate uncertaintyaround refrac performance

- performance uncertainty

+

-

Re

fra

c E

co

no

mic

s

Remaining Hydrocarbon(accessible with refrac)

Open Hole

Completions

Economic

Cut-off Generation 1

completions

(<20 stages)

Pre-Perforated

Liners

?

Page 13: North Dakota Petroleum Council Re-stimulation Initiative · 2018-02-22 · Overview of Existing Horizontal Well Types Generation 1 Staged Completions (2009-2011) 4 Generation 1 Staged

Staged Completion Re-frac ConsiderationsHow do we reduce economic uncertainty to better understand potential value?

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Reserves / Resources

• Incremental benefit uncertainty

• Dependent on:– DSU remaining hydrocarbon volume

– Re-frac completion effectiveness

– Geologic uncertainty

Investment Decisions

• Deferred production / risk of lost production from existing well

• Partner approval requirements

• Confidence in technology

• Economic competitiveness within opportunity portfolio

Completion

• Cost of technology

• Risk of execution

• Operational risk of future well work activities due to reduced ID requiring small tools in tight clearance