nothing but pure air...nothing but pure air air filtration filter modules and elements that extract...
TRANSCRIPT
NOTHING BUT PURE AIR
AIR FILTRATION
Filter modules and elements that extract dust and dirt reliably and sustainably
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 115 NZ/NZC Ø 115 mm, Rd 60x4, clean or raw gas side installation
1. Features
Star-pleated Filtration Group dust filter cartridges are used to sep- arate very fine particles from gases. The gas flows inward through the cartridge and is discharged via the open end cap on the top. In combination with the Filtration Group MJD cleaning unit (pressure cleaning with a multi-jet nozzle), this filter cartridge provides an ef- ficient solution in exceptionally challenging environments. This is also supported by a special method of element pleat stabilisation. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests both on the customer´s side and in our own facilities form the backbone of affortable and reliable products.
Characteristics
High loading capacity Good cleaning properties High stability Installation on the clean or raw gas side Universally suitable Secured operation Large filter surface Optimized filter media Optimized energy efficency Worldwide distribution
2. Technical Data
Materials Inner core:
Cleaning Nozzle: Cleaning pres- sure: Differential pres- sure: Compressed air consumption per cleaning pulse: Compressed air reservoir capacity:
Galvanized steel (standard) or stainless steel V4A (1.4571/AISI 316)
Galvanized steel (standard) or stainless steel V4A (1.4571/AISI 316)
self-adhesive needle felt Ti 07/1 - Electrostatic conductive polyester
fleece with PTFE membrane Ti 08 - Electrostatic conductive polyester
fleece Ti 15 - Polyester fleece other media on request
Multi jet nozzle G3/8
End caps: 6 bar (max. 7 bar)
Seal: Filter media:
max. 18 mbar
9 l (fad)
max. 2 l per filter cartridge/cleaning pulse Technical data is subject to change without notice!
3. Type number key, description and dimensions
3.1 Type number key Type
Series Filter material
Filter surface Material
Design Band 852 625 Ti 07/1 -0.8 V4A Example
3.2 Description 115 NZ raw gas side The dust filter cartridge has a closed bottom end cap with a hexagon bolt. It will be raw gas side mounted within a thread Rd 60x4. The dust filter cartridge will be pulled with a hexagon key with 15 Nm against the filter plate. During the mounting you have to take care, that the thread adapter will be mounted centrical on the filter plate, so that it fits perfect into the Rd 60x4 thread of the cartridge. We recommend cleaning the dust filter cartridge with the MAHLE multi-jet nozzle .
3.3 Descrption 115 NZC clean gas side The dust filter cartridge has a closed bottom end cap. It will be clean gas side mounted and fixed with holding down clamps on top of the cartridge. During the mounting you have to take care, that the dust filter cartridge will be mounted centrical into the filter plate, so that the clamps can hold down the cartridge in a perfect way. We recommend cleaning the dust filter cartridge with the MAHLE multi-jet nozzle.
Dust filter cartridge 115 NZ/NZC 2
Several filter media are available for filter elements (see data sheet filter media). * ** ***
Depending on the air to media ratio of 1.7 m³/m² min Depending on volume flow and filter media Depending on media/materials, higher temperature ranges on request
4. Installation
4.1 Raw gas side installation The dust filter cartridge can be mounted on and dismantled from the filter plate using the Rd 60x4 thread adapter - no tools required (tight- ening torque max. 15 Nm). A hole with a diameter of 67 mm must be drilled in the filter plate in order to mount the thread adapter. The thread adapter should be spot-welded to the filter plate as shown in the drawing. Various adapters are available for installation on the cleaned side or for mating with Rd 72x5 or Rd 74x4 round threads.
4.2 Clean gas side installation The dust filter cartridge is fastened to the filter plate on the cleaned side by use of holding down clamps. The cartridge will be put from the clean gas side through the hole in the filter plate into the raw gas side. To protect the pleats against the filter plate, there is a metal ring (approx. 16 mm high) glued into the end cap. We recommend cleaning the dust filter cartridge with the MAHLE multi-jet nozzle. Re- commended diameter of the hole in the filter plate for clean gas side mounting is 118 mm.
Dust filter cartridge 115 NZ/NZC 3
3.5 NZC Dimensions
Type des- ignation
Length
L [mm]
Filter
surface [m³]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 766 Ti ...
600
0.80
81.0 > 250
100 (Standard)
852 767 Ti ...
1000
1.3/1.65
130.0
852 633 Ti ...
1200
1.5/2.1
215.0
3.4 NZ Dimensions
Type des- ignation
Length
L [mm]
Filter
surface [m³]
Max. vol. flow * [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 656 Ti ...
200
0.25
25.5
> 250
100
(standard)
852 623 Ti ...
300
0.40
41.0
852 624 Ti ...
400
0.3/0.5
51.0
852 625 Ti ...
600
0.8/1.0
81.0
852 626 Ti ...
1000
1.3/1.65
130.0
5. Accessories
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. The optimized geometry of the multi-jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be purchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a stirrup and various small assembly components. The stirrup maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70562981.04/2019
Dust filter cartridge 115 NZ/NZC 4
Order number Designation
77834195 Thread adapter Rd 60x4 1.4571
77834187 Thread adapter Rd 60x4 evzk
79325234 Nozzle-M12 3/8 stainless steel
76360275 Nozzle-M12 3/8 Alu
79741232 MJD-12 00 ROH A1
76925655 MJD-12 00 REIN A1
70375835 MJD-12 00 ROH V2
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 120 NK Ø 120 mm, Rd 72x5
1. Features
Star-pleated Filtration Group dust filter cartridges are used to sep- arate very fine particles from gases. The gas flows inward through the cartridge and is discharged via the open end cap on the top. The conical shape is the outcome of the cartridge´s superior flow behaviour and strength. Its performance has been significantly en- hanced by the improved cleaning performance and the optimised flow conditions, especially in dust removal filters with jet pulse clean- ing. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests both on the customer´s side and in our own facilities form the backbone of affortable and reliable products.
Characteristics
Very high loading capacity Improved cleaning properties Optimised flow conditions High stability Installation on the raw gas side Universally suitable Worldwide distribution
2. Technical Data
Materials Inner core: Galvanized steel (standard) or
stainless steel V4A - AISI 316 Galvanized steel (standard) or stainless steel V4A - AISI 316
self-adhesive needle felt Ti 07 - Electrostatic conductive polyester
fleece with PTFE membrane Ti 08 - Electrostatic conductive polyester
fleece Ti 15 - Polyester fleece
Ti 19 - Cellulose/polyester carrier with PP meltblown
Other filter materials on request
End caps:
Seal: Filter material:
Cleaning Nozzle: Cleaning pressure: Differential pressure: Compressed air consumption per cleaning pulse: Compressed air reservoir capacity:
Multi-jet nozzle G3/8
4 bar to 6 bar (max. 7 bar)
max. 18 mbar
9 l (fad)
approx. 2 l per filter cartridge Technical data is subject to change without notice!
3. Order numbers
* ** ***
Version made of stainless steel V4A - AISI 316 or equivalent These values may vary depending on the nature of the dust and the composition of the gas. Depending on media/materials, higher temperature ranges on request
Dust filter cartridge 120 NK 2
Order number
Type designation
Length L [mm]
Filter material
Filter
surface [m²]
Max. vol.
flow** [m³/h]
Max. operating
temperature*** [°C]
Electro- static con-
ductive
76353619 852 902 Ti 07-0.5 V4A*
300
Ti 07/1
0.5
70
100 yes
76353510 852 902 Ti 08-0.5 Ti 08 100
76353528 852 902 Ti 15-0.5 Ti 15 no
76930879 852 902 Ti 19-0.5 Ti 19 90
78345811 852 903 Ti 07-1 V4A*
600
Ti 07/1
1
120
100 yes
78311649 852 903 Ti 08-1 Ti 08 100
78311821 852 903 Ti 15-1 Ti 15 no 78388001 852 903 Ti 19-1 Ti 19 90
78333320 852 904 Ti 07-1.6 V4A*
982
Ti 07/1
1.6
170
100 yes
78311896 852 904 Ti 08-1.6 Ti 08 100
78311912 852 904 Ti 15-1.6 Ti 15 no
78388019 852 904 Ti 19-1.6 Ti 19 90
4. Installation
The dust filter cartridge can be mounted on and dismantled from the filter plate using the Rd 72x5 thread adapter - no tools required. A hole with a diameter of 80 mm must be drilled in the filter plate in order to mount the thread adapter. The stirrup and the thread adapter should be spot-welded to the filter plate as shown in the drawing. Various adapters are available for installation on the cleaned side or for mating with Rd 60x4 or Rd 74x4 round threads.
Tightening torque min. 6 Nm/max. 12 Nm
5. Accessories
Dust filter cartridge 120 NK 3
Order number Designation 77769201 Thread adapter Rd 72x5, galvanized steel
79382318 Thread adapter Rd 72x5, stainless steel V4A - AISI 316
79741232 MJD 12 raw gas 3/8
79325234 Nozzle-M12 3/8, stainless steel
76360275 Nozzle-M12 3/8; aluminium
78330508 Adapter Rd 60x4/Rd 72x5, galvanized steel
76315329 Adapter Rd 60x4/Rd 72x5, stainless steel V4A - AISI 316
79747148 Adapter Rd 73x4/Rd 72x5, stainless steel V4A - AISI 316
76139950 Adapter Rd 74x4/Rd 72x5, stainless steel V4A - AISI 316
78314445 Adapter cleaned gas Rd 72x5, galvanized steel
78314528 Adapter cleaned gas Rd 72x5, stainless steel V4A - AISI 316
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtra- tion Group multi-jet nozzle. The optimised geometry of the multi- jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be puchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a stirrup and various small assembly components. The stirrup maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342653.04/2019
Dust filter cartridge 120 NK 4
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 120 NZ Ø 120 mm, RD72x5
1. Features
Star-pleated Filtration Group dust filter cartridges are used to sep- arate very fine particles from gases. The gas flows inward through the cartridge and is discharged via the open end cap on the top. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests both on the customer´s side and in our own facilities form the backbone of affortable and reliable products.
Characteristics
Very high loading capacity Improved cleaning properties High stability Installation on the raw gas side Universally suitable Worldwide distribution
2. Technical Data
Materials Inner core: Galvanized steel (standard) or
stainless steel V4A - AISI 316 Galvanized steel (standard) or stainless steel V4A - AISI 316
self-adhesive needle felt Ti 07/1 - electrostatic conductive polyester
fleece with PTFE membrane Ti 08 - electrostatic conductive polyester fleece
Ti 15 - Polyester fleece Ti 19 - Cellulose/polyester carrier with PP
meltblown Ti 26 - Glass fibre laminated
End caps:
Seal: Filter material:
Cleaning Nozzle: Cleaning pressure: Differential pressure: Compressed air consumption per cleaning pulse: Compressed air reservoir capacity:
Multi-jet nozzle G3/8
4 bar to 6 bar (max. 7 bar)
max. 18 mbar
9 l (fad)
approx. 2 l per filter cartridge Technical data is subject to change without notice!
3. Order numbers
* Pack of 2 ** Version made of stainless steel V4A - AISI 316 or equivalent *** These values may vary depending on the nature of the dust and the composition of the gas.
Dust filter cartridge 120 NZ 2
Order number
Type designation
Length L [mm]
Filter material
Filter
surface [m²]
Max. vol. flow*** [m³/h]
Max. operating
temperature [°C]
Electr. con-
ductive
78334856* 852 926 Ti 07-0.3 V4A**
200
Ti 07/1
0.3
40
100
yes
78334864* 852 926 Ti 08-0.3 Ti 08
78334872* 852 926 Ti 15-0.3 Ti 15 no
76362289* 852 926 Ti 19-0.3 Ti 19 90
79356049 852 838 Ti 07-0.5 V4A**
300
Ti 07/1
0.5
70
100
yes
78218562 852 838 Ti 08-0.5 Ti 08
78218547 852 838 Ti 15-0.5 Ti 15
no
78388043 852 838 Ti 19-0.5 Ti 19
90
76305130 852 838 Ti 26-0.5 Ti 26
80
76307136 852 838 Ti 26-0.5 V4A** Ti 26
78216293 852 838 Ti 19-0.8 Ti 19 0.8
4. Installation
The dust filter cartridge can be mounted on and dismantled from the filter plate using the RD72x5 thread adapter - no tools required. A hole with a diameter of 80 mm must be drilled in the filter plate in order to mount the thread adapter. The stirrup and the thread adapter should be spot-welded to the filter plate as shown in the drawing. Various adapters are available for installation on the cleaned side or for mating with RD60x4 or RD74x4 round threads.
5. Accessories
Dust filter cartridge 120 NZ 3
Order number Designation 77769201 Thread adapter RD72x5, galvanized steel
79382318 Thread adapter RD72x5, stainless steel V4A - AISI 316
79741232 MJD 12 raw gas 3/8
79325234 Nozzle-M12 3/8, stainless steel
76360275 Nozzle-M12 3/8; aluminium
78330508 Adapter RD60x4/RD72x5, galvanized steel
76315329 Adapter RD60x4/RD72x5, stainless steel V4A - AISI 316
79747148 Adapter RD73x4/RD72x5, stainless steel V4A - AISI 316
76139950 Adapter RD74x4/RD72x5, stainless steel V4A - AISI 316
78314445 Adapter cleaned gas RD72x5, galvanized steel
78314528 Adapter cleaned gas RD72x5, stainless steel V4A - AISI 316
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtra- tion Group multi-jet nozzle. The optimised geometry of the multi- jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be puchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a stirrup and various small assembly components. The stirrup maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342657.04/2019
Dust filter cartridge 120 NZ 4
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 120 OK/OZ Ø 120 mm, open pleat at bottom
1. Features
Star-pleated Filtration Group dust filter cartridges are used to sep- arate very fine particles from gases. The gas flows inward through the cartridge and is discharged via the open end cap on the top. According to the special design and the FDA release, this type of filter is especially suitable for applications in the food and pharma industry. By the use of a special sealing concept (silicone form seal- ing) and our "Open Pleat" technology, product accumulations will be avoid in process. Therefor an optimised cleaning effect of the cartridges will be secured. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests both on the customer´s side and in our own facilities form the backbone of affortable and reliable products.
Characteristics
High loading capacity Very good cleaning properties Defined pleat allocation for best performance High stability Installation on the raw gas side Universally suitable Application in pharmaceuticals and food industry thanks FDA approval acc. to 21 CFR Ch. I § 177.1550) Avoid of product accumulation in process Secured operation Optimised filter media Optimised energy efficiency Worldwide distribution
2. Technical Data
Materials Inner core: End caps:
Cleaning Nozzle: Cleaning pressure: Differential pressure: Compressed air consumption per cleaning pulse: Compressed air reservoir capacity:
Stainless steel V4A (1.4571/AISI 316) at top Stainless steel V4A (1.4571/AISI 316)
below open pleat, PU (polyurethane) self-adhesive needle felt
alternative: NBR form seal, black (FDA, electrically
conductive) Silicone form seal, transparent (FDA)
Ti 07/1 - Electrostatical conductive polyester fleece with PTFE membrane
Ti 08 - Electrostatical conductive polyester fleece, aluminium coated
Ti 15 - Polyester fleece Other filter materials on request
Multi-jet nozzle G3/8
6 bar (max. 7 bar) Seal:
max. 18 mbar
9 l (fad) Filter material:
approx. 2 l per filter cartridge
Technical data is subject to change without notice!
3. Type number key, Description and Dimensions
3.1 Type number key Type
Design Filter media
Filter surface Material
Version FDA 852 065 Ti 07/1 -0.2 V4A Ordering example
3.2 Description
These dust filter cartridges were developed by Filtration Group for particularly challenging filtration tasks in the food and pharmaceuticals. The cartridge design facilitates optimum cleaning of the filter cake in conjunction with the Filtration Group multi-jet nozzle. The optimum cleaning effect will be especially enhanced by our special "Open Pleat" technology. The dust filter cartridge has a closed bottom end cap.
3.3 Dimensions
* Depending on the air to media ratio of 1.7 m³/m² min ** Depending on volume flow and filter media
Dust filter cartridges 120 OK/OZ 2
Type
designation
Version
Fig.
Length L
[mm]
Filter surface
[m²]
Max. vol. flow* [m³/h]
Starting pressure loss** [Pa]
Max. operating temperature
[°C]
852 067 Ti ... cyl. 1 80 0.06 6
< 250
80 (standard) depending on gas/material
852 923 Ti ... cyl. 1 200 0.15 15
852 065 Ti ... cyl. 1 300 0.25 25
852 935 Ti ... con. 2 300 0.19 20
852 924 Ti ... cyl. 1 600 0.5 50
Fig. 1 852 067, 852 923, 852 065 Fig. 2 852 935
4. Installation
The dust filter cartridge can be mounted on and dismantled from the filter plate using the Rd72x5 thread adapter - no tools required (max. torque 15 Nm). A hole with a diameter of 80 mm must be drilled in the filter plate in order to mount the thread adapter. The stirrup and the thread adapter should be spot-welded to the filter plate as shown in the drawing.
Dust filter cartridges 120 OK/OZ 3
5. Accessories
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. The optimised geometry of the multi-jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be puchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a stirrup and various small assembly components. The stirrup maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency. The special design of the cartridges enable to clean them wet in in- stalled or non-installed condition. Pleas attend to the cleaning pro- cedure of the filter media.
6. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70562987.04/2019
Dust filter cartridges 120 OK/OZ 4
Order number Designation
79382318 Thread adapter Rd72x5 stainless steel V4A - AISI 316
79741232 MJD 12 raw gas 3/8
76103105 Nozzle-M12 3/8 stainless steel 1.4301 with snap ring (Z)
79733882 Nozzle-M12 3/8 Alu with snap ring (Z)
70375129 Form seal 120/089.0/13.0 SI FDA
70512635 Form seal 120/089.0/13.0 NBR FDA electrically conductive
76315329 Adapter Rd60x4/Rd72x5 stainless steel V4A - AISI 316
79747148 Adapter Rd73x4/Rd72x5 stainless steel V4A - AISI 316
76139950 Adapter Rd74x4/Rd72x5 stainless steel V4A - AISI 316
78314528 Adapter cleaned gas Rd72x5, stainless steel V4A - AISI 316
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 120 XK Ø 120 mm, Rd 72x5, temperature-resistant
1. Features
This high-performance dust filter cartridge was developed by Filtra- tion Group for particularly challenging filtration tasks in the chemical and food industries. The conical shape is the outcome of the cart- ridge´s superior flow behaviour and strength. This cartridge design facilitates optimum cleaning in continuous operation in conjunction with a Filtration Group cleaning unit. Typical dust deposits are vir- tually eliminated by completely filling the end cap on the bottom, because almost all deposits on the cartridge are drained off during cleaning. The key features here are the Filtration Group MJD multi- jet nozzle and pleats supported by wire mesh. All filter materials used have undergone extensive testing. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests on the customer´s site and in our own facilities form the backbone of affortable and reliable products.
Characteristics
Improved cleaning properties Optimised flow conditions High stability Installation on the raw gas side Worldwide distribution
2. Technical Data
Materials Inner core: End caps: Seal: Filter material:
Stainless steel V4A - 1.4571 Stainless steel V4A - 1.4571
self-adhesive needle felt* (supplied loose) DRG 5N - Stainless steel wire mesh 1.4404 Ti 07/1 - Electrostatical conductive polyester
fleece with PTFE membrane Ti 18/1 - Polyphenyl sulphide with
PTFE Membrane 1100 m Cleaning Nozzle: Cleaning pressure: Differential pressure: Compressed air consumption per cleaning pulse: Compressed air reservoir capacity:
Multi-jet nozzle G3/8
3 bar to 6 bar
max. 25 mbar
9 l (fad)
approx. 2 l per filter cartridge * Other sealing systems can be supplied Technical data is subject to change without notice!
3. Order numbers
* Version made of stainless steel V4A - 1.4571 or equivalent with glued pleat backs ** These values may vary depending on the nature of the dust and the composition of the gas.
Dust filter cartridge 120 XK 2
Order number
Type designation
Length L [mm]
Filter material
Filter
surface [m²]
Max. vol.
flow** [m³/h]
Max. operating
temperature [°C]
Electr. con-
ductive
76354922 852 902 DRG 5N-0.25 V4A FRV*
300
DRG 5N
0.25
65
130
yes
70324025 852 902 Ti 07-0.25 V4A FRV* Ti 07/1
76354633 852 902 Ti 18-0.25 V4A FRV* Ti 18/1 no
79394081 852 903 DRG 5N-0.5 V4A FRV*
600
DRG 5N
0.5
100
240 yes
79748666 852 903 Ti 07-0.5 V4A FRV* Ti 07/1 130
76361984 852 903 Ti 18-0.5 V4A FRV* Ti 18/1 160 no
76160311 852 904 Ti 07-0.8 V4A FRV* 982 Ti 07/1 0.8 150 130 yes
4. Installation
The dust filter cartridge can be mounted on and dismantled from the the filter plate using the Rd 72x5 thread adapter - no tools required. A hole with a diameter of 80 mm must be drilled in the filter plate in order to mount the thread adapter. The thread adapter should be spot-welded to the filter plate as shown in the drawing. Various adapters are available for installation on the cleaned side or for mating with Rd 60x4 or Rd 74x4 round threads.
5. Accessories
Dust filter cartridge 120 XK 3
Order number Designation 79382318 Thread adapter Rd 72x5, stainless steel V4A - 1.4571
79325234 Nozzle-M12 3/8, stainless steel
76315329 Adapter Rd 60x4/Rd 72x5, stainless steel V4A - 1.4571
79747148 Adapter Rd 73x4/Rd 72x5, stainless steel V4A - 1.4571
76139950 Adapter Rd 74x4/Rd 72x5, stainless steel V4A - 1.4571
78314528 Adapter cleaned gas Rd 72x5, stainless steel V4A - 1.4571
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtra- tion Group multi-jet nozzle. The optimised geometry of the multi- jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be puchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a stirrup and various small assembly components. The stirrup maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342661.04/2019
Dust filter cartridge 120 XK 4
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 145/156/220/328 NKH Ø 145/156/220/328 mm, conical with hook-shaped flange
1. Features
Star-pleated Filtration Group dust filter cartridges are used to sep- arate very fine particles from gases. The gas flows inward through the cartridge and is discharged via the open end cap on the top. The conical shape is the outcome of the cartridge´s superior flow behaviour and strength. Its performance has been significantly en- hanced by the improved cleaning performance and the optimised flow conditions, especially in dust removal filters with jet pulse clean- ing. This is also supported by a special method of element pleat stabilisation. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests both on the customer´s side and in our own facilities form the backbone of affortable and reliable products.
Characteristics
Very high loading capacity Improved cleaning properties Optimised flow conditions High stability Installation on the raw or clean gas side Universally suitable For high volumen flow Optimised filter media Worldwide distribution
2. Technical Data
Materials Inner core: End caps: Seal:
Cleaning Nozzle: Galvanized steel (standard)
Galvanized steel/aluminium (standard) NBR-seal fitted into notch
(ø 328 NKH version glued in) Ti 07/1 - Electrostatical conductive
polyester fleece with PTFE membrane Ti 08 - Electrostatical conductive
polyester fleece, aluminium coated Ti 15 - Polyester fleece
Ti 19 - Cellulose/polyester carrier with PP meltblown
Other filter materials on request
ø 145/156 mm - Multi jet nozzle G3/8 ø 220 mm - Multi jet nozzle G3/4
ø 328 mm - Multi jet nozzle G1 Cleaning pressure: Differential pressure: Compressed air consumption per cleaning pulse: Compressed air reservoir capacity:
Filter material: 4 to 6 bar (max. 7 bar)
max. 18 mbar
6 to 90 l (fad) approx. 2 - 32 l per filter cartridge/cleaning
pulse Technical data is subject to change without notice!
3. Type number key, description and dimensions
3.1 Type number key Type
Series Filter material
Filter surface Material
Design BAND 852 039 Ti 07/1 -2.7 Example
3.2 Description 145 NKH The dust filter cartridge has a closed bottom end cap. It will be raw or clean gas side mounted with a hook-shaped flange. The filter cart- ridge is fixed to the filter plate via three studs. We recommend clean- ing the dust filter cartridge with the Filtration Group multi-jet nozzle. Recommended hole in the filter plate for clean gas side installation 149 mm.
3.3 Description 156 NKH The dust filter cartridge has a closed bottom end cap. It will be raw or clean gas side mounted with a hook-shaped flange. The filter cart- ridge is fixed to the filter plate via three studs. We recommend clean- ing the dust filter cartridge with the Filtration Group multi-jet nozzle. Recommended hole in the filter plate for clean gas side installation 160 mm.
Dust filter cartridge 145/156/220/328 NKH 2
3.4 Description 220 NKH The dust filter cartridge has a closed bottom end cap. It will be raw or clean gas side mounted with a hook-shaped flange. The cartridge is fixed to the filter plate via three studs. We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. Hole in the filter plate for clean gas side installation 225 mm.
3.5 Description 328 NKH The dust filter cartridge has a closed bottom end cap. It will be raw or clean gas side mounted with a hook-shaped flange. The cartridge is fixed to the filter plate via three studs. We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. Hole in the filter plate for clean gas side installation 333 mm.
Several filter media are available for filter elements (see data sheet filter media).
* Depending on the air to media ratio of 1.7 m³/m² min ** Depending on volume flow and filter media *** Depending on media/materials, higher temperature ranges on
request
Dust filter cartridge 145/156/220/328 NKH 3
3.9 Dimensions 328 NKH
Type des- ignation
Lenght
L [mm]
Filter
surface [m²]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 061 Ti ...
600
7.5
765
> 250
80 (standard)
852 041 Ti ...
1000
12.5
1275
852 051 Ti ...
1200
12/15
1530
3.8 Dimensions 220 NKH
Type des- ignation
Length
L [mm]
Filter
surface [m²]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 018 Ti ...
600
4
380
> 250
80 (standard)
852 056
Ti ...
1000
5.0/6.0
620
3.7 Dimensions 156 NKH
Type des- ignation
Lenght
L [mm]
Filter
surface [m²]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 097 Ti ...
500
1.8
185
> 250 80
(standard)
3.6 Dimensions 145 NKH
Type des- ignation
Length
L [mm]
Filter
surface [m²]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 082 Ti ...
600
1.6
165
> 250
80 (standard)
852 039
Ti ...
1000
2.7
275
4. Installation
4. 1 Raw gas side installation Three studs with loosened nuts are welded on the filter plate. The cartridge have to be hooked onto the nuts on the raw gas side. The cartridge will be fixed to the filter plate by fastening the nuts. For deinstalling the nuts have to be loosened and the cartridge can be removed downward from the unit easily.
4. 1 Clean gas side installation Three studs with loosened nuts are welded on the filter plate. The cartridge have to be pushed through the hole in the filter plate from the clean gas side. The cartridge will be fixed to the filter plate by fastening the nuts. For deinstalling the nuts have to be loosened and the cartridge can be removed upward from the unit easily.
5. Accessories
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. The optimized geometry of the multi-jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be purchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a stirrup and various small assembly components. The stirrup maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70562978.04/2019
Dust filter cartridge 145/156/220/328 NKH 4
Order number Designation Cartridge ø [mm] 76360275 Nozzle-M12 3/8 Alu 145/156
70343824 Nozzle-M16 3/4 Alu Multijet 220
76381198 Nozzle-M32 1 Alu SE Multijet 328
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 145/156/220/328 NZH Ø 145/156/220/328 mm, cylindrical with hook-shaped flange
1. Features
Star-pleated Filtration Group dust filter cartridges are used to sep- arate very fine particles from gases. The gas flows inward through the cartridge and is discharged via the open end cap on the top. The conical shape is the outcome of the cartridge´s superior flow behaviour and strength. Its performance has been significantly en- hanced by the improved cleaning performance and the optimised flow conditions, especially in dust removal filters with jet pulse clean- ing. This is also supported by a special method of element pleat stabilisation. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests both on the customer´s side and in our own facilities form the backbone of affortable and reliable products.
Characteristics
Very high loading capacity Improved cleaning properties Optimised flow conditions High stability Installation on the raw or clean gas side Universally suitable For high volumen flow Optimised filter media Worldwide distribution
2. Technical Data
Materials Inner core: End caps: Seal:
Cleaning Nozzle: Galvanized steel (standard)
Galvanized steel/aluminium (standard) NBR-seal fitted into notch
(ø 328 NKH version glued in) Ti 07/1 - Electrostatical conductive
polyester fleece with PTFE membrane Ti 08 - Electrostatical conductive
polyester fleece, aluminium coated Ti 15 - Polyester fleece
Ti 19 - Cellulose/polyester carrier with PP meltblown
Other filter materials on request
ø 145/156 mm - Multi jet nozzle G3/8 ø 220 mm - Multi jet nozzle G3/4
ø 328 mm - Multi jet nozzle G1 Cleaning pressure: Differential pressure: Compressed air consumption per cleaning pulse: Compressed air reservoir capacity:
Filter material: 4 to 6 bar (max. 7 bar)
max. 18 mbar
6 - 90 l (i.N.) approx. 2 to 32 l per filter cartridge/cleaning
pulse Technical data is subject to change without notice!
3. Type number key, description and dimensions
3.1 Type number key Type
Series Filter material
Filter surface Material
Design BAND 852 628 Ti 07/1 -3.5 Example
3.2 Description 145 NZH The dust filter cartridge has a closed bottom end cap. It will be raw or clean gas side mounted with a hook-shaped flange. The filter cart- ridge is fixed to the filter plate via three studs. We recommend clean- ing the dust filter cartridge with the Filtration Group multi-jet nozzle. Recommended hole in the filter plate for clean gas side installation 149 mm.
3.3 Description 156 NZH The dust filter cartridge has a closed bottom end cap. It will be raw or clean gas side mounted with a hook-shaped flange. The filter cart- ridge is fixed to the filter plate via three studs. We recommend clean- ing the dust filter cartridge with the Filtration Group multi-jet nozzle. Recommended hole in the filter plate for clean gas side installation 149 mm.
Dust filter cartridge 145/156/220/328 NZH 2
3.4 Description 220 NZH The dust filter cartridge has a closed bottom end cap. It will be raw or clean gas side mounted with a hook-shaped flange. The cartridge is fixed to the filter plate via three studs. We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. Recommended hole in the filter plate for clean gas side installation 225 mm.
3.5 Description 328 NZH The dust filter cartridge has a closed bottom end cap. It will be raw or clean gas side mounted with a hook-shaped flange. The cartridge is fixed to the filter plate via three studs. We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. Recommended hole in the filter plate for clean gas side installation 333 mm.
Several filter media are available for filter elements (see data sheet filter media).
* Depending on the air to media ratio of 1.7 m³/m² min ** Depending on volume flow and filter media *** Depending on media/materials, higher temperature ranges on
request
Dust filter cartridge 145/156/220/328 NZH 3
3.9 Dimensions 328 NZH
Type des- ignation
Lenght
L [mm]
Filter
surface [m²]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 987 Ti ...
600
7.5/10
1020
> 250
80
(Standard)
852 843 Ti ...
800
13
1326
852 976 Ti ...
1000
12.5/16
1630
852 630 Ti ...
1200
15/20
2040
3.8 Dimensions 220 NZH
Type des- ignation
Length
L [mm]
Filter
surface [m²]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 792 Ti ...
600
3.0/3.7
380
> 250
80 (standard)
852 963 Ti ...
1000
5.0/6.1
620
852 798 Ti ...
1200
6.1/7.3
745
3.7 Dimensions 156 NZH
Type des- ignation
Lenght
L [mm]
Filter
surface [m²]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 791 Ti ...
500
1.8
185
> 250 80
(standard)
3.6 Dimensions 145 NZH
Type des- ignation
Length
L [mm]
Filter
surface [m²]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 627 Ti ...
600
1.7/2.1
215
> 250
80 (standard)
852 628 Ti ...
1000
2.7/3.5
355
852 629 Ti ...
1200
3.3/4.3
430
4. Installation
4. 1 Raw gas side installation Three studs with loosened nuts are welded on the filter plate. The cartridge have to be hooked onto the nuts on the raw gas side. The cartridge will be fixed to the filter plate by fastening the nuts. For deinstalling the nuts have to be loosened and the cartridge can be removed downward from the unit easily.
4. 1 Clean gas side installation Three studs with loosened nuts are welded on the filter plate. The cartridge have to be pushed through the hole in the filter plate from the clean gas side. The cartridge will be fixed to the filter plate by fastening the nuts. For deinstalling the nuts have to be loosened and the cartridge can be removed upward from the unit easily.
5. Accessories
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. The optimized geometry of the multi-jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be purchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a stirrup and various small assembly components. The stirrup maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70562975.04/2019
Dust filter cartridge 145/156/220/328 NZH 4
Order number Designation Cartridge ø [mm] 76360275 Nozzle-M12 3/8 Alu 145/156
70343824 Nozzle-M16 3/4 Alu Multijet 220
76381198 Nozzle-M32 1 Alu SE Multijet 328
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 160 NZS/NKS 160 mm, conical or cylindrical
1. Features Star-pleated Filtration Group dust filter cartridges are used to separate the finest particles from gases. The element is supplied with dust-laden gas from the outside. The cleaned air flow exits through the upper, open end plate to the clean gas side. In combination with the Filtration Group Multijet nozzle (MJD), the conical filter elements enable optimum filter cake cleaning. This is particularly supported by the pleats, which have been stabilized according to a special process. The conical Filtration Group dust filter element is characterised by optimum flow behaviour and excellent cleaning properties, even with difficult dusts. The pure and raw gas-side mounting options offer a great advantage and flexibility in the installation variations of this filter element. A consistently high quality of the Filtration Group dust filter elements is ensured by regular, comprehensive material and performance checks. Our application technology department and our modern development laboratories are constantly working on the further development and optimisation of our products. Application tests at the customer's and in our test facilities are reflected in cost-effective and reliable products.
Characteristics Very high loading capacity Improved cleaning properties Optimised flow conditions High stability Installation on the raw or clean gas side Universally suitable Worldwide distribution
Dust filter cartridge 160 NZS/NKS 2
2. Technical Data
Materals Inner core: Galvanized steel (standard) or
stainless steel V4A
End caps: Kunststoff PA 66 GF 30 Seal: V form seal NBR Filter material: Ti 07/1 - Electrostatical conductive
polyester fleece with PTFE membrane
Ti 08 - Electrostatical conductive polyester fleece, aluminium coated
Ti 15 – Polyester fleece Ti 19 - Cellulose/polyester carrier with
PP meltblown
Ti 26 – Glass fibre, laminated on both sides with PET
Other filter materials on request Cleaning Nozzle: Multi jet nozzle G 3/4 Cleaning pressure: 4 bar to 6 bar (max. 7 bar) Differential pressure: max.15 mbar Compressed air consumption per cleaning pulse:
4,5 l to 9 l je Element und je nach
Elementlänge
Compressed air reservoir capacity:
ca. 1 l bis 2 l per filter cartridge/cleaning
and depending on cartridge length
Technical data is subject to change without notice!
3. Type number key and description 3.1 Type number key
852 054 Cartridge type Ti 07/1 Filter material – 3.5 Filter surface in m² V4A Material variation FDA Cartridge design
852 054 Ti 07/1 – 3.5 V4A FDA
Please note that the lists shown here are not complete. Therefore we ask you to contact us before placing your order.
Dust filter cartridge 160 NZS/NKS 3
3.2 160 NZS
Filtration Group GmbH has developed these filter elements for a variety of filtration tasks in air filtration. These elements, in combination with the Filtration Group Multijet nozzle, enable optimum filter cake cleaning. This is particularly supported by the pleats, which are stabilized according to a special process. The filter element has a closed end plate at the bottom. The filter element is mounted on the raw or clean gas side by means of a bayonet system. During installation, it must be ensured that the filter element is tightened to a maximum torque of 15 Nm. The filter element is cleaned via a multijet nozzle.
Type Legth
"L" [mm]
Filter surface
[m²]
Max. vol. flow * [m³/h]
Start pressure loss
[Pa]**
Max operating temperature
[°C] 852 XXX Ti … 300 0.75/1.10 115
> 250 Depending on media/materials 852 XXX Ti … 600 1.50/2.20 225 852 XXX Ti … 1000 2.50/3.50 350 852 XXX Ti … 1200 3.00/4.20 430
3.3 160 NKS
Filtration Group GmbH has developed conical high-performance filter elements for a variety of filtration tasks in air filtration. In combination with the Filtration Group Multijet nozzle, these elements enable optimum cleaning of the filter cake. This is particularly supported by the conical design and folds stabilized by a special process. The filter element has a closed end plate at the bottom. The filter element is mounted on the raw or clean gas side using a bayonet system. During installation, care must be taken to ensure that the filter element is tightened to a maximum torque of 15 Nm. The filter element is cleaned via a multijet nozzle.
Type Legth
"L" [mm]
Filter surface
[m²]
Max. vol. flow * [m³/h]
Start pressure loss
[Pa]**
Max operating temperature
[°C] 852 XXX Ti … 300 0.75/1.10 115
> 250 Depending on media/materials 852 XXX Ti … 600 1.50/2.20 225 852 XXX Ti … 1000 2.50/3.50 350 852 XXX Ti … 1200 3.00/4.20 430
Explanation of the tables Different filter materials are available for the filter elements see data sheet Filter material. * Depending on the air to media ratio of 1,7 m³/m² min Deviations from these values are possible due to dust type and gas composition. ** Depending on volume flow and filter media
Dust filter cartridge 160 NZS/NKS 4
4. Installation
The dust filter element can be mounted and dismounted on the filter plate on the raw or clean gas side using the bayonet system without tools. A tool can be supplied for fixing the filter plate on the clean gas side. An exact hole pattern for mounting the bayonet brackets is available on request. The brackets are each fixed to the filter plate with 2 screws. Depending on whether the filter elements are mounted on the raw or clean gas side, the brackets are attached to the top or bottom of the filter plate.
5. Accessories
Order number Designation n.n. Mounting Speed Star (3er Pack)
70366440 Nozzle-M16 3/4 1.4301 MULTIJET OZB A4 70343824 Nozzle-M16 3/4 ALU MULTIJET OZB
n.n. Tool clean gas side assembly
6. Cleaning We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. The optimized geometry of the multi-jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be purchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a stirrup and various small assembly components. The stirrup maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 04/2019
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 160 NK Ø 160 mm, Type 852 054, 984 mm long
1. Features
The conical Filtration Group 852 054 dust filter cartridge unites op- timum flow behaviour with excellent cleaning properties for even the most problematic dusts. The wide range of high-quality media together with our long history of experience in air cleaning technology make Filtration Group a trustworthy partner for a multitude of applications. In combination with the Filtration Group MJD cleaning unit (pressure cleaning with a multi-jet nozzle), this filter cartridge provides an ef- ficient solution in exceptionally challenging environments.
Characteristics
High volume flows Optimised flow conditions Excellent cleaning properties Worldwide distribution
2. Technical data
Materials Inner core: Galvanized steel (standard) or stainless steel
V4A - 1.4571 Galvanized steel (standard) or stainless steel
V4A - 1.4571 self-adhesive needle felt
Ti 07/1 - Electrostatical conductive polyester fleece with PTFE membrane
Ti 08 - Electrostatical conductive polyester fleece, aluminium coated
Ti 15 - Polyester fleece Ti 19 - Cellulose/polyester carrier
with PP meltblown Ti 56/2 - Polyester fleece with PTFE-mem-
brane
End caps:
Seal: Filter material:
Cleaning Nozzle: Cleaning pressure: Differential pressure: Compressed air consumption per cleaning pulse: Compressed air reservoir capacity:
Multi-jet nozzle G ¾
4 -6 bar (max. 7 bar)
max. 18 mbar
23 l (fad)
approx. 5 l per filter cartridge Technical data is subject to change without notice!
3. Order numbers
* Version made of stainless steel V4A - 1.4571 or equivalent ** These values may vary depending on the nature of the dust and the composition of the gas.
Dust filter cartridge 160 NK 2
Order number
Type designation
Filter material
Filter surface
[m²]
Max. vol. flow** [m³/h]
Max. operat- ing tem- perature.
[°C]
Elec-
tro-stat- ical con- ductive
Comments
70328072
852 054 Ti 07-2.5
Ti 07/1
2.5
350
120
yes
for explosive dusts, very high sep- aration efficieny
70328077
852 054 Ti 07-2.5 V4A*
130
for explosive dusts, very high sep- aration efficieny, approved for FDA-applications
70328083 852 054 Ti 08-3.5
Ti 08
3.5
120 for explosive dusts
70328088
852 054 Ti 08-3.5 V4A*
130 for explosive dusts, approved for FDA-applications
70317049
852 054 Ti 15-3.5
Ti 15
120
no
Good chemical resistance, high stability
70317050
852 054 Ti 15-3.5 V4A*
130 Good chemical resistance, high stability
70328092
852 054 Ti 19-2.5
Ti 19
2.5
90 High separation efficieny, espe- cially for fine dusts
70328094 852 054 Ti 56-2.5 Ti 56/2
120 High separation efficieny, suitable for fine dusts 70328096 852 054 Ti 56-2.5 V4A* 130
4. Installation
The 852 054 dust filter cartridge can be mounted on and dismantled from the the filter plate using the Rd 100x4 mounting thread adapter - no tools required. A hole with a diameter 108 mm must be drilled in the filter plate in order to mount the thread adapter. The mounting thread adapter should be spot-welded to the filter plate as shown in the drawing. The Rd 100x4 mounting thread adapter is available from Filtration Group in galvanized steel or stainless steel V4A - 1.4571.
5. Accessories
Dust filter cartridge 160 NK 3
Order number Designation 70316990 Mounting thread adapter Rd 100x4, galvanized steel
70316991 Mounting thread adapter Rd 100x4, stainless steel V4A - 1.4571
70343901 MJD 16 raw gas ¾
70343906 MJD 16 raw gas ¾ V2A - 1.4301
76360283 Nozzle ¾ aluminium
79341447 Nozzle ¾ V4A - 1.4571
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle. The optimised geometry of the multi-jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be puchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a tripod and various small assembly components. The tripod maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342665.04/2019
Dust filter cartridge 160 NK 4
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 160 NKC Ø 160 mm, installation on cleaned side
1. Features
This Filtration Group cartridge meets modern demands for waste reduction and sustainability. Thanks to the reusable iner frame, only plastics parts that are suitable for incineration need to be exchanged if the cartridge is replaced. All metal parts can be reused again. The cartridge can optionally also be supplied with a fixed (non-re- usable) inner frame. Star-pleated Filtration Group dust filter cart- ridges are used to separate dust from gases. The conical cartridge is perfused from outside to inside. The retained dust is cleaned by a air jet pulse. The cartridge performance has been enhanced by the improved cleaning properties and the optimized flow conditions resulting from its conical design. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. Ap- plications tests both on the customer´s site and in our own facilities form the backbone of affortable and reliable products. The results of these tests form the backbone of innvative products, mature pro- duction methods and unmatched operational reliability.
Characteristics
Very high loading capacity High stability Excellent cleaning properties Optimized flow conditions Universally suitable Large filter surface Wide range of optimized filter media Optimized energy efficency Worldwide distribution
2. Technical Data
Materials Inner core: Galvanized steel (standard)
or stainless steel V4A - AISI 316 PA66 GF25 (Standard)
or stainless steel V4A - AISI 316 EPDM or silicone foam
Ti 07/1 - Electrostatical conductive polyester fleece with PTFE membrane
Ti 08 - Electrostatical conductive polyester fleece, aluminium coated
Ti 15 - Polyester fleece Ti 19 - Cellulose/polyester carrier with
PP meltblown Other filter materials on request
End caps:
Seal: Filter media
Cleaning Nozzle: Cleaning pressure: Differential pressure: Compressed air consumption per cleaning pulse: Compressed air reservoir capacity:
Multi-jet nozzle G ¾
4 bar to 6 bar (max. 7 bar)
max. 18 mbar
23 l (fad)
approx. 5 l per cartridge
Technical data is subject to change without notice!
3. Type number key and dimensions
3.1 Type number key Type
Series Filter media
Filter surface Material
Design - 852 953 Ti 07/1 -2.5 V4A Example
* ** ***
Depending on the air to media ratio of 1.7 m³/m² min Depending on volume flow and filter Depending on media/materials, higher temperature ranges on request
Dust filter cartridge 160 NKC 2
3.2 Dimensions
Type designation
Length
L [mm]
Filter
surface [m²]
max. vol.
flow* [m³/h]
Start pressure
loss** [pa]
max. operating temp.***
[°C]
Remark 852 029 600 1.5/2.2 225
> 250
100
Encapsulated inner frame
852 953 1000 2.5/3.5 360
852 828 1200 3.0/4.2 430
852 653 1000 2.5/3.5 360 Reusable inner frame
4. Installation
The dust filter cartridge is fastened to the filter plate on the cleaned side by means of retainers. A hole with a diameter of 162 mm must be drilled in the filter plate.
5. Accessories
Dust filter cartridge 160 NKC 3
Order number Designation 79741240 MJD 16 00 clean gas A1 VP
70390250 MJD 16 00 clean gas V2 VP
70343824 Nozzle M 16 ¾, aluminium OZB
70366440 Nozzle M 16 ¾, 1.4301 OZB
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtra- tion Group multi-jet nozzle. The optimized geometry of the multi- jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in aluminium or stainless steel. It can also be puchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a stirrup and various small assembly components. The stirrup maintains an optimum distance from the cartridge to ensure maximum cleaning efficiency.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342669.04/2019
Dust filter cartridge 160 NKC 4
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 200 NZ Ø 200 mm
1. Features
Star-pleated Filtration Group dust filter cartridges are used to sep- arate very fine particles from gases. The cartridge will be inflowed from the outside with dust loaded air or gas. The cleaned air flows inward through the open end cap to the clean side. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests both on the customer´s side and in our own facilities form the backbone of affortable and reliable products.
Characteristics
High loading capacity Improved cleaning properties High stability Installation on dirt side Universally suitable Optimised filter materials Worldwide distribution
2. Technical Data
Materials Inner core: End caps: Seal: Filter material:
Galvanized steel Galvanized steel PUR soft material
Ti 08 - Electrostatical conductive polyester fleece, aluminium coated
Ti 15 - Polyester fleece Ti 26 - Glass fibre, laminated
Other filter materials on request Cleaning Nozzle: Cleaning pressure: Differential pressure: Compressed air consumption: Pressure vessel capacity:
Multi-jet nozzle G1
3 bar to 4 bar (max. 5 bar)
max. 18 mbar
23 l (fad) per cleaning pulse
approx. 5 l per filter cartridge Technical data is subject to change without notice!
3. Order numbers
* These values may vary depending on the nature of the dust and the composition of the gas. ** Depth filter
Dust filter cartridge 200 NZ 2
Order number
Type designation
Length L [mm]
Filter material
Filter
surface [m²]
Max. volume flow* [m³/h]
Max. operating
temperature [°C]
Electro- statical
con- ductive
78330904 852 847 Ti 08-2.5
400
Ti 08 2.5
230
80
yes
78310559 852 847 Ti 15-2.5 Ti 15
no
77951262 852 847 Ti 15-5 Ti 15 5 400
79395492 852 847 Ti 26-2.5 silicone**
Ti 26
2.5
300
4. Installation
The 852 847 dust filter cartridge is fastenend to the filter plate from the dirt side by means of a tie rod (tightening torque approx. 15 N m). A hole with a diameter of 88 mm must be drilled in the filter plate.
5. Accessories
Dust filter cartridge 200 NZ 3
Order number Designation 76335046 Nozzle-M32 1; aluminium Multijet M 12
6. Cleaning
We recommend cleaning the dust filter cartridge with the Filtra- tion Group multi-jet nozzle. The optimised geometry of the multi- jet nozzle guarantees excellent cleaning results with a significantly lower noise level.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342672.04/2019
Dust filter cartridge 200 NZ 4
Dust filter cartridge
328 NK Quick-Lock
Ø 328 mm, fastened with spring clips
1. Features
The Filtration Group Quick-Lock dust filter cartridge is designed for
quick and easy mounting, with only a minimal clearance required
for installation and dismantling. The conical shape is the outcome of
the cartridge´s superior strength and flow behaviour. Its
performance has been significantly enhanced by the improved
cleaning power
and the optimised flow conditions.
Characteristics
High volume flows
Optimized flow conditions
Improved cleaning properties
Easy mounting
Minimal clearance required
Worldwide distribution
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
2. Technical data
Materials
Inner core:
End caps:
Seal:
Filter material:
Galvanized steel
Galvanized steel
Soft PUR material
Ti 07/1 - Electrostatic conductive polyester
fleece with PTFE membrane
Ti 08 - Electrostatic conductive polyester
fleece
Ti 15 - Polyester fleece
Ti 19/2 - Cellulose/polyester carrier with
Polypropylen meltblown
Ti 56/2 - Polyester fleece with PTFE mem-
brane
other filter media on request
Cleaning
Nozzle:
Cleaning
pressure:
Differential
pressure:
Multi-jet nozzle G1
4 bar - 6 bar (max. 7 bar)
max. 15 mbar
Technical data is subject to change without notice!
3. Order numbers
* These values may vary depending on the nature of the dust and the composition of the gas.
Dust filter element 328 NK Quick-Lock 2
Order
number
Type
designation
Length L
[mm]
Filter
material
Filter
surface
[m²]
Max. vol.
flow*
[m³/h]
Max.
operating
temperature
[°C]
Electro-
static
con-
ductive
70308668 852 052 Ti 07-7.5
600
Ti 07/1
7.5
900
50
yes
70308670 852 052 Ti 08-7.5 Ti 08
700
70308673 852 052 Ti 15-7.5 Ti 15
no
70308678 852 052 Ti 19-7.5 Ti 19/2
70308675 852 052 Ti 56-7.5 Ti 56/2 900
70308725 852 062 Ti 07-12.5
985
Ti 07/1
12.5
1200 yes
70302873 852 062 Ti 08-12.5 Ti 08
1100
70308734 852 062 Ti 15-12.5 Ti 15
no
70308739 852 062 Ti 19-10 Ti 19/2 10
70308736 852 062 Ti 56-12.5 Ti 56/2 12.5 1200
70302463 852 032 Ti 07-15
1166
Ti 07/1
15
1600 yes
76360564 852 032 Ti 08-15 Ti 08
1400
70302466 852 032 Ti 15-15 Ti 15
no
70302470 852 032 Ti 19-12 Ti 19/2 12
70302467 852 032 Ti 56-15 Ti 56/2 15 1600
Compressed air consumption
Type designation
Pressure
vessel
capacity [l]
Compressed air
consumption
per cleaning
pulse [l] (i.N.)
852 052 Ti ... 16 approx. 50
852 062 Ti ... 32 approx. 80
852 032 Ti ... 32 approx. 90
4. Installation
The dust filter cartridge can be installed and removed on the dirty side
with spring clips (Quick-Lock system - no tools required).
The spring clips should be fastened to the filter plate as shown in the
drawing.
*1 = Filter element holder
*2 = Fixing clip
5. Accessories
Dust filter element 328 NK Quick-Lock 3
Order number Designation
76956668 Quick-Lock fastening set - 1x (1 filter element holder, 2 fixing clips, screws)
76956676 Quick-Lock fastening set - 10x
70304809 MJD-32 00 ROH A1 Quick-Lock cleaning unit (Multi-jet nozzle G1, double nipple 1", tripod,
screws)
6. Cleaning
Two cleaning systems are available for conical dust filter cartridges with a diameter of 328 mm.
Filtration Group multi-jet nozzle
The optimized geometry of the multi-jet nozzle guarantees
excellent cleaning results with a significantly lower noise level.
The multi-jet nozzle is available from Filtration Group in alumini-
um or stainless steel. It can also be purchased as part of the
Filtration Group MJD cleaning unit, comprising the nozzle, a tri-
pod and various small assembly components. The tripod main-
tains an optimum distance from the cartridge to ensure maxim-
um cleaning
efficiency.
Filtration Group conical rotating wing
The baffle plate closes during cleaning and the rotating wing
begins to turn. The large number of pulsed air jets that are
discharged from the wing elements guarantee gentle, uniform
cleaning over the complete cartridge length. The simultaneous
vibratory movement in the pleats generates a significant
improvement in cleaning efficiency, particularly with critical
dusts. Each pleat is cleaned several times. The filter life is
optimized as a result of the rotating wing.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire
would facilitate in the coordination of all important parameters.
Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH
Schleifbachweg 45
D-74613 Öhringen
Phone +49 7941 6466-0
Fax +49 7941 6466-429
www.fluid.filtrationgroup.com
70342683.07/2019
Dust filter element 328 NK Quick-Lock 4
Dust filter cartridge Quick-Lock cartridge with RLK Quick-Lock cartridge with conical rotating wing
1. Features
The combination of the conical cartridge without bands, the conical rotating wing and the Quick look fixing allows smallest possible mounting height in the dirt side room. The rotating wing ensures quiet, careful and energy efficient cleaning. The conical design benefits a low upstream velocity, increases the performance ratio and improves the cleaning behaviour by effective dust sedimentation.
Characteristics
Careful cleaning at max 4 bar pressure for a longer cartridge life time at low operating costs Conical cartridge without bands Compact design allows smallest mounting height in the dirt side room Effective cleaning via decreased upstream velocity and improved dust sedimentation Worldwide distribution
Applications
Especially at a high dust load Powder coating Food industry Metalworking
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
2. Installation
3. Product range dust filtration
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 04/2019 Quick-Lock cartridge with conical rotating wing 2
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 328 NZ Ø 328 mm
1. Features
Star-pleated Filtration Group dust cartridges are used to separate dust from gases. Dusty air or gas is applied to the outside of the cartridges under pressure and the cleaned airflow exits at the top. The retained dust can be cleaned off with a rotating wing by means of a cleaning pulse or compressed air. Regular and extensive performance testing of all materials used in production is the key to the consistently high quality of Filtration Group dust cartridges. Additional applications tests are carried out both on the test stands in our own development laboratory and on the customer's site. The results of these tests form the backbone of innovative products, mature production methods and unmatched operational reliability.
Characteristics
High separation efficiency Uniform pleat distribution Reliable operation Large filter surface in a very small space Optimised filter materials Installation on the dirt side Worldwide sales
2. Technical Data
Material Inner core: Galvanized steel (standard)
or stainless steel V4A Galvanized steel (standard)
or stainless steel V4A Soft material PUR
Ti 07/1 - Electrostatic conductive polyester fleece with PTFE membrane
Ti 08 - Electrostatic conductive polyester fleece, aluminium coated
Ti 15 - Polyester fleece Ti 19/2 - Cellulose/polyester carrier with
Polypropylen meltblown Ti 56/2 - Polyester fleece with PTFE
membrane Ti 70 - Cellulose with 30 % polyester fibres
Other filter materials on request
End caps:
Seal: Filter media:
Cleaning Nozzle: Cleaning pressure: Differential pressure:
RLD or MJD Rohgass -3 bar to 4 bar, max. 4.5 bar (for RLD)
-5 bar to 6 bar (for MJD)
max. 15 mbar Technical data is subject to change without notice!
3. Order numbers
* Version made of stainless steel V4A ** Further cartridge types available on request *** These values may vary depending on the nature of the dust and the composition of the gas.
Dust filter cartridge 328 NZ 2
Order number
Type designation**
Length L [mm]
Filter media
Filter surface
[m²]
max. volume flow*** [m³/h]
max. operating
temperature [°C]
Electro- static con-
ductive
78388274 852 907 Ti 07-5
300
Ti 07/1 5
400
80
yes
78313124 852 907 Ti 15-5 Ti 15 no
78313249 852 907 Ti 70-6.3 Ti 70 6.3
79354770 852 908 Ti 07-7.5 600
Ti 07/1
7.5
750
80
yes
79354788 852 908 Ti 07-7.5 V4A*
79355447 852 908 Ti 08-10 600
Ti 08 10
750
80
yes
79354697 852 908 Ti 15-10 Ti 15 no
79354200 852 908 Ti 19-7.5
600
Ti 19/2 7.5
750
80
no
79354895 852 908 Ti 70-13 Ti 70 13
78361479 852 908 Ti 07-7.5 V4A Band* Ti 07/1 7.5 yes
79355454 852 908 Ti 08-10 Band
600
Ti 08 10
750
80
yes
78312985 852 908 Ti 15-10 Band Ti 15 no
78387979 852 908 Ti 19-7.5 Band Ti 19/2 7.5
79355140 852 909 Ti 07-12.5 1000
Ti 07/1 12.5
1200
80
yes
79355181 852 909 Ti 19-12.5 Ti 19/2 no
4. Installation
The dust filter cartridges (diameter: 328 mm) are fastened to the filter plate on the dirt side by means of a tie rod (tightening torque approx. 15 Nm). A hole with a diameter of 214 mm must be drilled in the filter plate. Mounting is facilitated by a centre ring.
Multi-jet nozzle (MJD) Rotating wing (RLD)
5. Accessories
Dust filter cartridge 328 NZ 3
Order number Designation 76161913 Reusable end cap, galvanized steel
76161921 Reusable end cap, stainless steel V4A - AISI 316
77838568 Centre ring-EL 033, galvanized steel
77934326 Centre ring-EL 033, stainless steel V2A - AISI 304
77885031 Centre ring-2E 033, galvanized steel
78215220 Centre ring-2E 033, stainless steel V2A - AISI 304
79791104 Holding bolts PA6, pack of 3
79356387 Cleaning unit MJD-32 06 ROH A1
78331852 Cleaning unit RLD-32 06 ROH A1
79339219 Cleaning unit RLD-32 06 ROH V2
78296840 Cleaning unit RLD-32 06 ROH V1
6. Cleaning
Two cleaning systems are available for dust filter cartridges with a diameter of 328 mm
Filtration Group multi-jet nozzle (MJD) The optimised geometry of the multi-jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in alumini- um or stainless steel. It can also be purchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a tri- pod and various small assembly components. The tripod main- tains an optimum distance from the cartridge to ensure maxim- um cleaning efficiency.
Filtration Group rotating wing (RLD) The baffle plate closes during cleaning and the rotating wing begins to turn. The large number of pulsed air jets that are discharged from the wing elements guarantee gentle, uniform cleaning over the complete cartridge length. The simultaneous vibratory movement in the pleats generates a significant improvement in cleaning efficiency, particularly with critical dusts. Each pleat is cleaned several times. The filter life is optimised as a result of the rotating wing.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342676.04/2019
Dust filter cartridge 328 NZ 4
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 328 NZ/NZC/UZ/XZ Ø 328 mm, cylindrical
1. Features
Star-pleated Filtration Group dust cartridges are used to separate dust from gases. The gas flows inward through the cartridge and is discharged via the open end cap on the top. The retained dust can be cleaned off with a cleaning pulse or compressed air. Two sys- tems multi-jet nozzle (pressure cleaning) or rotating wing (cleaning pulse) are available. This is also supported by a special technology of element pleat sta- bilisation/pleat distance control (see data sheet Pleat Distance Con- trol). Regular and extensive performance testing of all materials used in production is the key to the consistently high quality of Filtration Group dust cartridges. Additional applications tests are carried out both on the test stands in our own development laboratory and on the customer's site. The results of these tests form the backbone of innovative products, mature production methods and unmatched operational reliability.
Characteristics
High loading capacity Improved cleaning properties Optimised flow conditions Defined pleat allocation for best performance High stability Installation on the raw or clean gas side Universally suitable Reliable operation Large filter surface Optimised filter materials High energy efficiency Worldwide sales
2. Technical Data
Materials Inner core:
Cleaning Cleaning unit: Cleaning pres- sure: Differential pres- sure: Compressed air consumption: Pressure vessel capacity:
Galvanized steel (standard) or stainless steel V4A
Galvanized steel (standard) or stainless steel V4A
self adhesive needle felt alternative silicone form seal/O-Ring
Ti 07/1 - Electrostatical conductive polyester fleece with PTFE membrane
Ti 08 - Electrostatical conductive polyester fleece, aluminium coated
Ti 15 - Polyester fleece Ti 19/2 - Cellulose/polyester carrier
with PP meltblown Ti 26 - Glass fibre, laminated
other media on request
Multi-jet nozzle (MJD) G1 Rotating wing (RLD)
MJD 6 bar (max. 7 bar) RLD 3 - 4 bar (max. 4.2 bar)
End caps:
Seal: max. 18 mbar
MJD max. 96 l (fad) RLD max. 80 l (i.N.)
Filter material:
max. 32 l per filter cartridge/cleaning unit Technical data is subject to change without notice!
3. Type number key, description and dimensions
3.1 Type number key Type
Series Filter material
Filter surface Material
Design FDA 852 781 Ti 15 -10 V4A Example
3.2 Description 328 NZ raw gas side The dust filter cartridge has an opened bottom end cap. It will be raw or clean gas side mounted by means of a tie rod. The dust filter cartridge will be pulled against the filter plate. The upper end plate has three nibs which can lean on the filter plate mounted holding bolts when installing the cartridge We recommend cleaning the dust filter cartridge with the multi-jet nozzle or rotating wing.
3.3 Description 328 NZC clean gas side The dust filter cartridge has a closed bottom end cap. It will be raw or clean gas side mounted and fixed with holding down clamps on top of the cartridge. The cartridge have to be pushed through the hole in the filter plate from the clean gas side. To protect the pleats against the filter plate, there is a metal ring (approx. 16 mm high) glued into the end cap. We recommend cleaning the dust filter cartridge with the multi-jet nozzle or rotating wing. Recommended diameter of the hole in the filter plate for clean gas side mounting is 330 mm.
Dust filter cartridge 328 NZ/NZC/UZ/XZ 2
3.4 Description 328 UZ raw gas side The dust filter cartridge has a closed bottom end cap with a ø 13 mm hole. The dust filter cartridges are fastened to the filter plate on the dirt side by means of a tie rod (tightening torque approx. 15 Nm). The dust filter cartridge will be fastened via a M12 star handle. We recommend cleaning the dust filter cartridge with the Filtration Group multi-jet nozzle or rotatating wing.
3.5 Description 328 XZ raw gas side This high-performance dust filter cartridge was developed by Filtra- tion Group for particularly challenging filtration tasks in the food, phar- maceuticals and chemical industries. This cartridge design facilitates optimum cleaning of the filter cake in conjunction with the Filtration Group rotating wing. Typical dust de- posits are virtually eliminated by completely filling the bottom of the end cap, because almost all deposits on the cartridge are drained off during cleaning. The key features here are the Filtration Group rotat- ing wing and the special pleats, which are supported in an innovat- ive way. A special system with form seal is also applied. The unique design of these cartridges permits wet cleaning with the cartridge in- stalled or removed. The dust filter cartridge has a closed bottom end cap with a ø 13 mm hole. The dust filter cartridges are fastened to the filter plate on the dirt side by means of a tie rod (tightening torque approx. 15 Nm). The dust filter cartridge will be fastened via a M12 star handle.
Several filter media are available for filter elements (see data sheet filter media).
* Depending on the air to media ratio of 1.7 m³/m² min ** Depending on volume flow and filter media *** Depending on media/materials, higher temperature ranges on
request
Dust filter cartridge 328 NZ/NZC/UZ/XZ 3
3.7 Dimensions 328 NZC
Type des- ignation
Length
L [mm]
Filter
surface [m³]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 829 Ti ...
300
3.7/5
510
> 250
80 (160/240)
852 781 Ti ...
600
7.5/10
1000
852 943 Ti ...
1000
12.5/16
1275
3.6 Dimensions 328 NZ
Type des- ignation
Length
L [mm]
Filter
surface [m³]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 907 Ti ...
300
3.7/5
510
> 250
80
(160/240)
852 908 Ti ...
600
7.5/10/13
1000
852 025 Ti ...
660
11/21
1200
852 909 Ti ...
1000
8/12.5/16
1630
* Depending on the air to media ratio of 1.7 m³/m² min ** Depending on volume flow and filter media *** Depending on media/materials, higher temperature ranges on
request
4. Installation
4.1 Raw gas side installation The dust filter cartridges with diameter: 328 mm are fastened to the filter plate on the dirt side by means of a tie rod (tightening torque approx. 15 Nm). Mounting is facilitated by a centre ring. Recommended diameter of the hole in the filter plate for raw gas side mounting is 214 mm.
Dust filter cartridge 328 NZ/NZC/UZ/XZ 4
3.9 Dimensions 328 XZ
Type des- ignation
Length
L [mm]
Filter
surface [m³]
Max. vol. flow* [m³/h]
Start pressure
loss** [Pa]
Max. oper- ating tem- perature***
[°C]
852 844 Ti ... V4A
600
3/5/10
510
> 250
80 (160/240)
852 979 Ti ... V4A
1000
12,5/8
1275
3.8 Dimensíons 328 UZ
Type des- ignation
Length
L [mm]
Filter
surface [m³]
Max. vol. flow* [m³/h]
Start pressure losst**
[Pa]
Max. oper- ating tem- perature***
[°C]
852 826 Ti ...
300
3.7/5
510
> 250
80
(160/240)
852 782 Ti ...
600
7.5/10/13
1000
852 020 Ti ...
660
11/21
1200
852 876 Ti ...
1000
12.5/16
1630
852 081 Ti ...
1200
15/20
2040
4. 2 Clean gas side installation Filter cartridges with ø 328 are fastened to the filter plate on the cleaned side by means of retainers. Recommended diameter of the hole in the filter plate for clean gas side mounting is 330 mm.
5. Accessories
Dust filter cartridge 328 NZ/NZC/UZ/XZ 5
Order number Designation 77838568 Centre ring-EL 033, galvanized steel
77934326 Centre ring-EL 033, stainless steel V2A - AISI 304
79743709 Centre ring stainless steel V4A - AISI 316
77885031 Centre ring-2E 033 galvanized steel (2x 852 908 Ti ...)
78215220 Centre ring-2E 033 Edelstahl 1.4301 V2A (2x 852 908 Ti ...)
76161913 Reusable end cap, galvanized steel
76161921 Reusable end cap, stainless steel V4A - AISI 316
79791104 Holding bolts PA6, pack of 3
70357074 Form seal SI 355/255/21
Cleaning unit Multi-jet nozzle MJD-32 (see data sheet MJD)
Cleaning unit Rotating wing RLD-32 (see data sheet RLD)
6. Cleaning
Two cleaning systems are available for dust filter cartridges with a diameter of 328 mm
Filtration Group multi-jet nozzle (MJD) The optimised geometry of the multi-jet nozzle guarantees excellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in alumini- um or stainless steel. It can also be purchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a tri- pod and various small assembly components. The tripod main- tains an optimum distance from the cartridge to ensure maxim- um cleaning efficiency.
Filtration Group rotating wing (RLD) The baffle plate closes during cleaning and the rotating wing begins to turn. The large number of pulsed air jets that are discharged from the wing elements guarantee gentle, uniform cleaning over the complete cartridge length. The simultaneous vibratory movement in the pleats generates a significant improvement in cleaning efficiency, particularly with critical dusts. Each pleat is cleaned several times. The filter life is optimised as a result of the rotating wing.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70562993.04/2019 Dust filter cartridge 328 NZ/NZC/UZ/XZ 6
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 328 NZC Ø 328 mm
1. Features
Star-pleated Filtration Group dust cartridges are used to separate dust from gases. Dusty air or gas impinged to the outside of the cartridges and the cleaned airflow exits at the top. The retained dust can be cleaned with a rotating wing by means of a cleaning pulse or by jet pulse. Regular and extensive performance testing of all materials used in production is the key to the consistently high quality of Filtration Group dust cartridges. Additional applications tests are carried out both on the test stands in our own development laboratory and on the customer's site. The results of these tests form the backbone of innovative products, mature production methods and unmatched operational reliability.
Characteristics
High separation efficiency Uniform pleat distribution Reliable operation Large filter surface in a very small space Optimised filter materials Installation on the clean side Worldwide sales
2. Technical Data
Material Inner core: Galvanized steel (standard)
or stainless steel V4A - AISI 316 Galvanized steel (standard)
or stainless steel V4A - AISI 316 PUR soft material
Ti 07/1 - Electrostatical conductive polyester Fleece with PTFE membrane
Ti 08 - Electrostatical conductive polyester fleece
Ti 15 - polyester fleece Ti 19/2 - Cellulose/polyester carrier with
PP meltblown Ti 70 - Cellulose with 30 % polyester fibres
Other filter materials on request
End caps:
Seal: Filter material:
Cleaning Nozzle: Rotating wing RLD Rein
or multi-jet nozzle G1 3 bar to 4 bar (max. 4.5 bar)
or 5 bar to 6 bar Cleaning pressure: Differential pressure: max. 15 mbar Technical data is subject to change without notice!
3. Order numbers
* Version made of stainless steel V4A ** Other cartridge lengths available on request *** These values may vary depending on the nature of the dust and the composition of the gas.
Dust filter cartridge 328 NZC 2
Order numbers
Type designation
Length L** [mm]
Filter material
Filter surface
[m²]
max. volume flow*** [m³/h]
Max. operating
temperature [°C]
electro- static- al con- ductive
78386948 852 781 Ti 07-7.5
600
Ti 07/1
7.5
750
80
yes
79394172 852 781 Ti 07-7.5 V4A*
78361511 852 781 Ti 08-10 Ti 08 10
77938046 852 781 Ti 15-10 Ti 15
no
79354507 852 781 Ti 19-7.5 Ti 19/2 7.5
78359788 852 781 Ti 70-13 Ti 70 13
79355587 852 781 Ti 15-10 Band Ti 15 10 no
78387920 852 781 Ti 19-7.5 Band Ti 19/2 7.5
4. Installation
The dust removal cartridges (diameter: 328 mm) are fastened to the filter plate on the clean air side by means of retainers. A hole with a diameter of 330 mm must be drilled in the filter plate.
Multi-jet nozzle Rotating wing
5. Accessories
Dust filter cartridge 328 NZC 3
Order number Designation 79356734 Multi-jet nozzle MJD-32 00 Rein A1
78296758 Rotating wing RLD-32 08 Rein A1
78296857 Rotating wing RLD-32 06 Rein V1
6. Cleaning
Two cleaning systems are available for dust filter cartridges with a diameter of 328 mm
Filtration Group multi-jet nozzle The optimised geometry of the multi-jet nozzle guarantees ex- cellent cleaning results with a significantly lower noise level. The multi-jet nozzle is available from Filtration Group in alumini- um or stainless steel. It can also be purchased as part of the Filtration Group MJD cleaning unit, comprising the nozzle, a tri- pod and various small assembly components. The stirrup main- tains an optimum distance from the cartridge to ensure maxim- um cleaning efficiency.
Filtration Group rotating wing The dam plate closes during cleaning and the rotating wing be- gins to turn. The large number of compressed air jets that are discharged from the wing elements guarantee gentle, uniform cleaning over the complete cartridge length. The simultaneous vibratory movement in the pleats generates a significant im- provement in cleaning efficiency, particularly with critical dusts. Each pleat is cleaned several times over. The filter life is optim- ised as a result of the rotating wing.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70349867.04/2019
Dust filter cartridge 328 NZC 4
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge 328 XZ Ø 328 mm, high performance cartridge
1. Features
This high-performance dust filter cartridge was developed by Filtra- tion Group Filtersysteme for particularly challenging filtration tasks in the pharmaceuticals and chemical industries. This cartridge design facilitates optimum cleaning of the filter cake in conjunction with the Filtration Group rotating wing. Typical dust de- posits are virtually eliminated by completely filling the bottom of the end cap, because almost all deposits on the cartridge are drained off during cleaning. The key features here are the Filtration Group rotating wing and the special pleats, which are supported in an in- novative way. The unique design of these cartridges permits wet cleaning with the element installed or removed.
Characteristics
Washable Very high differential pressure stability Installation on the dirt side Improved cleaning properties High load capacity Worldwide distribution
2. Technical Data
Material Inner core: End caps: Seal: Filter material:
Stainless steel V4A - AISI 316 Stainless steel V4A - AISI 316
Silicone foam DRG 5N - Stainless steel wire mesh 1.4404
Ti 07/1 - Electrostatical conductive polyester fleece with PTFE membrane
Ti 08 - Electrostatical conductive polyester fleece
Ti 18/1 - Polyphenyl sulphide with PTFE membrane
Ti 56/2 - Polyester fleece with PTFE membrane
Cleaning Nozzle: Cleaning pressure: Differential pressure: Compressed air consumption per cleaning pulse:
Rotating wing
3 bar to 4 bar
max. 30 mbar
50 l (fad) for L = 600 mm 100 l (fad) for L = 984 mm
Compressed air reservoir capacity: approx. 16 l per filter cartridge for L = 600 mm
approx. 32 l per filter cartridge for L = 984 mm Technical data is subject to change without notice!
3. Order numbers
* Version made of stainless steel V4A - AISI 316 or equivalent with glued pleat backs ** These values may vary depending on the nature of the dust and the composition of the gas.
Dust filter cartridge 328 XZ 2
Order number
Type designation
Length L [mm]
Filter material
Filter
surface [m²]
Max. vol.
flow** [m³/h]
Max. operating
temperature [°C]
Electro- statical
con- ductive
79747072 852 844 DRG 5N-3 V4A FRV* 600
DRG 5N 3
650 240 yes
78361370 852 844 Ti 07-3 V4A FRV* Ti 07/1 550 130
78361388 852 844 Ti 07-5 V4A FRV*
600
Ti 07/1
5
800 130
yes
78215295 852 844 Ti 08-5 V4A FRV* Ti 08 450
76105969 852 844 Ti 18-5 V4A FRV* Ti 18/1 800
160 no
78221376 852 844 Ti 56-5 V4A FRV* Ti 56/2 130
76355499 852 979 Ti 07-8 V4A FRV* 984
Ti 07/1 8
1200
130 yes
79749664 852 979 Ti 18-8 V4A FRV* Ti 18/1 160 no
4. Installation
The dust filter cartridges 852 844/852 979 are fastened to the filter plate on the dirt side by means of a tie bolt (tightening torque approx. 15 Nm). A hole with a diameter of 214 mm must be drilled in the filter plate. Cartridge mounting is facilitated by a centre ring.
5. Accessories
Dust filter cartridge 328 XZ 3
Order number Designation 77934326 Centre ring stainless steel V2A - AISI 304
79743709 Centre ring stainless steel V4A - AISI 316
79749631 O-ring silicone 253 mm x 12 mm
79339219 RLD-32 06 ROH V2 - AISI 304
79790064 RLD-32 10 ROH V2 - AISI 304
6. Cleaning
We recommend cleaning the dust filter cartridge with Filtration Group rotating wing RLD. At begin of the cleaning process the baffle plate closes and the wing starts to rotate. Numerous air jets allow for even, gentle cleaning of the complete cartridge length. The cleaning process is significantly more efficient due to the simultaneous vibration movement in the pleats, particularly important with critical dusts. Each pleat is cleaned repeatedly. By using the rotating wing the optimal service life of the filter cartridge is guaranteed.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342680.04/2019
Dust filter cartridge 328 XZ 4
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust filter cartridge Advantage of conical dust filter cartridges
1. Features
Star-pleated Filtration Group dust filter cartridges are used to sep- arate very fine particles from air and gases in nearly all industrial branches. Cylindrical and conical cartridges are offered as stand- ard. The conical geometry offers clear advantages in comparison to cylindrical designs. Conical Filtration Group cartridges improve the performance of a system with only minimal effort.
Characteristics
30% larger surface means better dust sedimentation Uniform cleaning all the way down to the bottom Higher mechanical strength facilitates a more compact system Lower filter surface load due to the reduced inflow velocity Improved cleaning action extends the cartridge life
2. Course of flow on dirt side
Upstream velocity in dirt side area V = 1200 m³/h, 8 cartridges, diameter of filter housing 530 mm
The conical design of the cartridge shows a high reduction of the upstream velocity in the area of the bottom end cap. Through it the element is much better to clean off, especially in use of light dust. The dust can sediment better. Higher flow from approximately 30 % at compact filter housing is possible.
x = Distance to the bottom end cap in mm y = Velocity in m/s
Cylindrical cartridge Conical cartridge
3. Effects in practice – example suction of rare dust
Cylindrical cartridge after 1,170 working hours. Upper area of cartridges is not cleaned well.
After changing to conical filter cartridges and 4,600 working hours.. Cartridges cleaned over the whole length.
Advantage of conical dust filter cartridges 2
4. Technical Data
For example sand plasting, V = 1200 m³/h, diameter of housing 530 mm
Subject to technical changes without prior notice.
Out of these values the following advantages for the conical cartridges result:
High capacity (approx. 19 % more filter surface in comparison to cylindrical cartridges with diameter 115 mm)
Better dust sedimentation (smaller area of the bottom end caps)
More efficient cleaning (lower volume in comparison to the cylindrical cartridge)
Less flow resistance (an increased outlet area size at the upper end cap in comparison to cartridges with RD 60 connection)
*1 = Cylindrical cartridges with 59 % free area *2 = Conical cartridges with 82 % free area
Advantage of conical dust filter cartridges 3
Cartridge diameter in mm 120 120 115
Cartridge design conical cylindrical cylindrical
Connection RD 72 RD 72 RD 60
Filter area per cartridge in m² 1.6 1.6 1.3
Filter area complete in m² 12.8 12.8 10.4
Filter surface load in m/min 1.56 1.56 1.92
Free area in % 82 59 62
Velocity between bottom end caps in m/s 1.84 2.56 2.42
Velocity on top end cap (RD connection) in m/s 7.15 7.15 14.75
Volume, clean side, cartridge in l 3.23 6.08 3.63
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 04/2019
Advantage of conical dust filter cartridges 4
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Miofilter Filter cartridge/Panel filter
1. Features
Miofilter products are mainly used for pre-filtration of air intake fil- tration for air conditioning systems and electrical engines in train applications. In that case, Miofilter products protect the second filter systems from rough pollution and atmospheric influences such as snow ice or leaves. Miofilter are utilized as round shaped filter cartridges of filter cells (panel filters). They consist of different layers with undulated and perforated filter media, which is moulded in PU end caps or fixed into special metal frames. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests both on the customer´s side and in our own facilities form the backbone of affortable and reliable products.
Characteristics
High retention rate along with low differential pressure Filter system with a very high load capacity (velocity up to 4 m/s) Cleanable filter systems leading to high durability Resistance against atmospheric conditions Resistance against high temperatures (up to 400°C) Very easy handling and installation Simple and rugged construction Very high degree of efficiency Low amount of maintenance Worldwide distribution
2. Filter media
Miovyl Multilayered filter media made of perforated plastic Equably layered (standard filter) 90° shifted layers to improve filtration characteristics (AL filter) Temperature resistant up to 70 °C Fire resistance M1
Mioval Multilayered filter media made of perforated aluminum Equably layered (standard filter) 90° shifted layers to improve filtration characteristics (AL filter) Temperature resistant up to 120 °C, with a special sealing compound or in a metal frame up to 400 °C Fire resistance M0
3. Applications
Pre-filtration of air intake filtration for electrical engines
Pre-filtration of air intake filtration for air conditioning systems
Pre-filtration of air intake filtration for air conditioning systems
View of the different filtration efficiency levels View of the different filtration efficiency levels while installed
4. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH, Schleifbachweg 45, D-74613 Öhringen, Phone +49 7941 6466-0, Fax +49 7941 6466-23429 [email protected], www.fluid.filtrationgroup.com 70562513.04/2019
Miofilter Filter cartridge/Panel filter 2
Dust filter cartridge Pleat distance control special pleat distance control for polyester and cellulose based filter media
1. Features
Star-pleated Filtration Group dust filter cartridges are used to separate very fine particles from gases. The gas flows inward through the cartridge and is discharged via the open end cap on the top. Due to the new Filtration Group pleat distance control for polyester and cellulose based filter media, the performance of the Filtration Group polyester cartridges increase up to 44 %, compared with standard polyester cartridges on the market. The improved cleaning effect and the optimized flow conditions are leading the performance to a very high level and to a maximum durability of the filter media of the cartridge. The cleaning effect is highly improved by the engrained ridges/pleat lock of the filter media. Pleat blocking isn´t possible anymore, the air permeability and the air volume flow will be constantly to an extremely high level to get less differential pressure during the process. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavour to mature and perfect our products. Applications tests both on the customer´s side and in our own facilities form the backbone of affortable and reliable products.
Characteristics Very high retention rate with less differential pressure Polyester and cellulose based filter media Perfect pleat allocation, due to the pleat distance control
with ridges and pleat-lock
Very high durability Very high cleanability Maximum useable filter surface Very high efficiency Very low maintenance necessary Worldwide distribution
Dust filter cartridge pleat distance control 2
2. Pleat distance control versions
Standard pleat distance control for polyester based filter media Very good and constant pleat allocation by the use of a
pleat distance hot melt rope on the backside of the pleats
Improved cleaning effect of the filter cartridges with less differential pressure and high durability
Increased stability of the pleats with a pleat depth of 50 mm Applicable process for cartridges with a pleat depth of
50 mm and a length up to 1200 mm
Applicable process for polyester based filter media Ti 08 and Ti 15
Pleat distance control with ridges for polyester based filter media Perfect and constant pleat allocation by the use of ridges for
polyester based filter media
Best cleaning effect of the filter cartridges with less differential pressure and very high durability
Maximum stability of the pleats with a pleat depth of 50 mm Applicable process for cartridges with a pleat depth of
50 mm and a length up to 800 mm
Applicable process for polyester based filter media Ti 08 and Ti 15
Pleat distance control with Pleat-Lock for cellulose based filter media Perfect and constant pleat allocation by the use of
engrained lenses ((Pleat-Lock)) for cellulose based filter media
Usage of the complete filter surface for cartridges with a pleat depth of 50 mm
Best cleaning effect of the filter cartridges with less differential pressure and very high durability
Maximum stability of the pleats with a pleat depth of 50 mm Applicable process for cartridges with a pleat depth of
50 mm and a length up to 800 mm
Applicable process for cellulose based filter media Ti 10 and Ti 85
3. Comparison of performance and pleat allocation
Comparison of differential pressure development on load with fluted filter media, with and without the pleat distance control with the Filtration Group technology of ridges
Comparison of the pleat allocation between the pleat distance controls of fluted filter media and with or without the Filtration Group technology of ridges
4. Design Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 04/2019
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Filter media Overview
1. Features
Filtration Group offers a wide selection of filter media for dust filter elements. This ensures that the right solution can be found for nearly every application. Special filter media with PTFE membranes, meltblown micro fibre fleece or Web coatings guarantee optimal costs and reliable long- term operation of dust collector systems. Media conform to EU regulations and FDA requirements are avail- able for the pharmaceutical and food industries.
2. Table
* with reduced oxygen content ** only dry air
Filter media overview 2
Type
Media
electro- stat. con-
ductive
Test certificate/ Dust class
FOOD EU
10/2011 + FDA
Air perme- ability
[m³/m²h]
p 200 Pa
max. operating
tempe- rature [°C]
Properties/
Applications
Ti 07/1
Polyester fleece with PTFE membrane
yes
DIN EN 60335-2-69 "M"
EN 1822-3 "E10"
yes
145
130 (perm.) 150 (peaks)
Hazardous areas, electrostatically chargeable dusts, high load, difficult fine dusts
Ti 08
Polyester fleece, aluminium coated
yes
DIN EN 60335-2-69 "M"
yes
580
130 (perm.) 150 (peaks)
Hazardous areas, electrostatically chargeable dusts, chemical and food industry
Ti 10
Cellulose with polyester fibres
no
DIN EN 60335-2-69 "M"
EN 779 "F9"
no
760
90 (perm.)
High air permeability and stability because of hydrophobe properties, gas turbines
Ti 15
Polyester fleece
no
DIN EN 60335-2-69 "M"
EN 779 "F8"
yes
580
130 (perm.) 150 (peaks)
High stability, chemical resistance, washable, food industry, gas turbines
Ti 18/1
Polyphenyl sulphide with PTFE membrane
no
DIN EN 60335-2-69 "M"
EN 1822-3 "E10"
yes
200
160 (perm.)
190*
Very good separation, difficult fine dusts, high chemical resistance to organic solvents, alkalis and acids
Ti 19/2
Cellulose/polyester carrier with PP melt- blown
no
DIN EN 60335-2-69 "M"
EN 779 "F9"
no
1230
90 (perm.)**
Very good separation, difficult fine dusts, high air permeability, high load
Ti 26
Glass fibre, laminated
no
DIN EN 60335-2-69 "H"
EN 1822-3 "H14"
yes
90
90 (perm.)
Separation of airborne particulates, secundary filter (not cleanable), high separation
Ti 35
Polypropylen (PP)
no
DIN EN
60335-2-69 "L"
yes
1080
80 (perm.)
Very good chemical resistance and against hydrolysis, wash- able, high air permeability, food industry
Ti 56/2
Polyester fleece with PTFE-membrane
no
DIN EN 60335-2-69 "M"
EN 1822-3 "E10"
yes
250
130 (perm.) 150 (peaks)
Very good separation, difficult fine dusts, high load, washable, food industry
Ti 69
Polyester fleece, oil and water-repellent
no
DIN EN 60335-2-69 "L"
no
630
130 (perm.) 150 (peaks)
High air permeability, very good cleanable, high stability, oil and water-repellent
Ti 70
Cellulose with 30 % polyester fibres
no
DIN EN 60335-2-69 "M"
no
450
120 (perm.)
Good cleanable, ecologically harmless fabrication, improved wet strength
Ti 201
Polyester fleece with polyester nano fibres (M-Web)
no
DIN EN 60335-2-69 "M"
no
540
130 (perm.) 150 (peaks)
Good cleanable, high separation ratio at poor pressure drop, washable
Ti 202 Polyester fleece with PTFE membrane
no DIN EN
60335-2-69 "M"
no
250 130 (perm.) 150 (peaks)
Very good separation, high load, washable
Ti 205
Cellulose with 20 % polyester fibres
no
DIN EN 60335-2-69 "M"
no
560
90 (perm.)
High air permeability and stability because of hydrophobe proper- ties, flame-retardant
2. Table
* with reduced oxygen content ** only dry air
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70356135.04/2019
Filter media overview 3
Type
Media
electro- stat. con-
ductive
Test certificate/
Dust classe
FOOD EU
10/2011 + FDA
Air perme- ability
[m³/m²h]
p 200 Pa
max. operating
tempe- rature [°C]
Properties/
Applications
Ti 206
Cellulose with polyester fibres (M-Web)
no
DIN EN
60335-2-69 "M"
no
650
90 (perm.)
High air permeability and stability because of hydrophobe properties, good cleanable, high separation ratio at poor pressure drop, flame-retardant
Ti 2011
Polyester fleece with with stainless steel fibres and PTFE membrane
yes
DIN EN
60335-2-69 "M" EN 1822-3 "E10"
yes
180
130 (perm.)
Hazardous areas, electrostatically chargeable dusts, high stability, very good cleanable, high load, difficult fine dusts, food/ pharmaceutical and chemical industry
DRG5N
Stainless steel wire mesh 1.4404
yes
yes
900
240 (perm.) 260 (peaks)
Fine separation, food and pharmaceutical industry, washable
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Filter media DRG 5N Stainless steel wire mesh 1.4404
1. Features
A special form of surface treatment has been used to obtain a very smooth, finely separating filter media. The wire mesh structure of DRG 5N permits wet cleaning without removing the cartridge. This media is preferred for use in cleanable dust filters installed in dry dust removal applications in the food processing and pharmaceuticals industries.
Characteristics
Smooth surface Electrically conductive Good separation efficiency Excellent cleaning power Good cleanability Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration efficiency : > 98 %
at 5 m
Test conditions Filter surface load: Mass concentration: Test dust:
3.36 m³/m²^min 200 mg/m³ Dolomit
DRB 20 (Rock flour)
< 4 x 10^4 Electrical resistance:
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70341997.06/2019 Filter media DRG 5N 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity x
Surface quality (smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
DRG 5N
Stainless steel wire mesh 1.4404
0.15
750
900
at p 200 Pa 240 (permanent) max. 260 (peaks)
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Filter media Ti 07/1 Polyester fleece with PTFE membrane, electrostatic conductive
1. Features
This pioneering filter media combines a newly developed, electrostatic conductive polyester media with a PTFE membrane. Statically charged particles transfer their charge via the membrane to the conductive polyester media. Ti 07/1 is a composite media that makes the advantages of surface filtration accessible to applications in hazardous areas.
Characteristics
Specially designed for filtering electrostatically chargeable and explosive fine dusts Efficient surface filtration thanks to the microporous PTFE membrane High mechanical strength Very smooth, fibre-free surface Compliance with the requirements of DIN EN 60335-2-69/
Dust class "M" and EN 1822-3 class E10 at v 1m/min Filter media ist conform to regulations (EC) No. 1935/2004 and (EU) No. 10/2011 as well as FDA 21 CFR CH. I §177.1550 requirements Electro statical behaviour testes acc. to DIN EN 54345 Part 1 and 5 Worldwide distribution
2. Technical data
Technical data is subject to change without notice! Electrostatic resistance according to DIN EN 54345 Part 1 and 5: < 1 x 10^6 Ω
3. Filtration efficiency
Filtration efficiency: > 99.99 %
at 0.3 m
Test conditions Filter surface load: Mass concentration: Test dust:
3.36 m³/m²^min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70341999.06/2019 Filter media Ti 07/1 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 07/1
electrostatic conductive polyester fleece with PTFE membrane
0.65
265
150
at p 200 Pa
130 (permanent) max. 150 (peaks)
DIN EN 60335-2-69 "M"
EN 1822-3 "E10"
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Filter media Ti 08 Polyester fleece, aluminium coated, electrostatic conductive
1. Features
The polyester fibres on the inflow side (dirt side) have a thin aluminium coating that gives the Ti 08 filter media an electrically conductive surface. This coating is inseparable from the substrate and has no influence on the porosity of the media. Ti 08 is a very economical solution in all dust removal applications where static charges in the dust filter cake have to be eliminated.
Characteristics
Smooth surface Electrostatic conductive Good separation efficiency Excellent cleaning power Good cleanability Compliance with the requirements of DIN EN 60335-2-69/ Dust class "M" Filter media ist conform to regulations (EC) No. 1935/2004 and (EU) No. 10/2011 as well as FDA 21 CFR CH. I §177.1630 requirements Electro statical behaviour testes acc. to DIN EN 54345 Part 1 and 5 Worldwide distribution
2. Technical data
Technical data is subject to change without notice! Electrostatic resistance according to DIN EN 54345 Part 1 and 5: < 1 x 10^6 Ω
3. Filtration efficiency
Filtration efficiency: > 98 %
at 4 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm] y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of purely qualitative valuation and depending on the nature of dust, composition of gas and operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342001.04/2019
Filter media Ti 08 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 08
Polyester fleece, alumini- um coated, electrostatic conductive
0.6
260
580
at p 200 Pa
130 (permanent) 150 (peaks)
DIN EN 60335-2-69 "M"
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Filter media Ti 10 Cellulose with polyester fibres
1. Features
The cellulose/polyester fibre blend chosen for this filter media is characterised by high air permaeability and stability as well as very good hydrophobicity. The media combines efficient operation with a low pressure loss. Ti 10 is consequently ideal for filtering the intake air of gas turbines.
Characteristics
Humidity resistant Low pressure loss Long service life Efficient operation Compliance with the requirements of DIN EN 60335-2-69/ Dust class "M" and EN 779 "F9" Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration efficiency: > 98 %
at 5 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342003.04/2019
Filter media Ti 10 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality (smooth-
ness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 10
Cellulose with polyester fibres
0.5
110
760
at p 200 Pa
90 (permanent)
DIN EN 60335-2-69 "M" EN 779 "F9"
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Filter media Ti 15 Polyester fleece
1. Features
Ti 15 is a specially optimised polyester filter media offering improved separation efficiency in combination with high air permeability. The media combines efficient operation with a low pressure loss. That is the reason why Ti 15 is also ideal for filtering the intake air of gas turbines. The media owes its remarkable stability to the thermoplastic solidification process. No binder is necessary - which is why Ti 15 is also good for many applications in the food processing industry.
Characteristics
High mechanical strength (elongation at break 70 %) Smooth surface Good cleanability Resistant to a large number of chemicals Thermoplastic binding, no binders can be dispensed Hydrophobic properties abetting wet cleaning Compliance with the requirements of DIN EN 60335-2-69/ Dust class "M" and EN 779 "F8" Filter media is conform to regulations (EC) No. 1935/2004 and (EU) No. 10/2011 as well as FDA 21 CFR CH. I §177.1630 re- quirements Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration efficiency: > 98 %
at 4 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342005.04/2019
Filter media Ti 15 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 15
Polyester fleece
0.6
260
580
at p 200 Pa
130 (permanent) 150 (peaks)
DIN EN 60335-2-69 "M"
EN 779 "F8"
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Filter media Ti 18/1 Polyphenyl sulphide with PTFE membrane
1. Features
The two-layer structure of this filter media enables the maximum benefit of the surface filtration. The fine-pored PTFE membrane separates almost all the dust on the membrane surface. Especially challenging filtration tasks will be solved with a long service life. Polyphenyl sulphide with a PTFE membrane combines very good filtration efficiency with good cleanability. It also boasts good chemical and temperature resistance as well as excellent resistance to hydrolysis.
Characteristics
Efficient surface filtration thanks to microporous PTFE membrane High mechanical strength Very good chemical resistance to acids, alkalis and organic solvent vapours Very smooth, fibre-free surface Excellent resistance to hydrolysis Good cleanability Compliance with the requirements of DIN EN 60335-2-69/Dust
class "M" and EN 1822-3 class "E10" at v 1m/min Filter media is conform to regulations (EC) No. 1935/2004 and (EU) No. 10/2011 as well as FDA 21 CFR CH. I §177.1550 re- quirements Worldwide distribution
2. Technical data
* With reduced oxygen content. Technical data is subject to change without notice!
3. Filtration efficiency
Filtration efficiency: > 99.99 %
at 0.3 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342007.04/2019
Filter media Ti 18/1 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality (smooth-
ness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 18/1
Polyphenyl sulphide with PT- FE membrane
0.7
250
200
at p 200 Pa
160 (permanent) 190 *
DIN EN 60335-2-69 "M"
EN 1822-3 "E10"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 19/2 Cellulose/polyester carrier with Polypropylen meltblown
1. Features
The Ti 19/2 filter media is an optimally designed composite media for cleanable, pleated dust filter cartridges. Its thin, fine-pored, meltblown microfibre layer assures maximum separation as well as a low air resistance. The excellent filtration and cleaning properties are the outcome of the small fibre diameter (approximately 2 m) achieved with the meltblown process. The stable, coarse-pored substrate gives the media the required strength. Ti 19/2 is especially suitable for separating dusts with high fine fraction.
Characteristics
High porosity and hence a low pressure loss Excellent cleanability because the filter layer is made of polypropylene meltblown Good chemical and hydrolysis resistance up to the permanent operating temperature High filtration efficieny Compliance with the requirements of DIN EN 60335-2-69/Dust class "M" and EN 779 "F9" Worldwide distribution
2. Technical data
* Only in dry air. Technical data is subject to change without notice!
3. Filtration efficiency
Filtration efficiency: > 99 %
at 2 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Partcle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342009.04/2019
Filter media Ti 19/2 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 19/2
Cellulose/polyester carrier with polypro-
pylen meltblown
0.85
210
1230
at p 200 Pa
90 (permanent) *
DIN EN 60335-2-69 "M"
EN 779 "F9"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 26 Glass fibre, laminated on both sides with PET
1. Features
The filter material Ti 26 consists of a micro glass fibre fleece with polyester spun-bonded fleece laminated on both sides. This results in improved resistance and stiffness of the material. Ti 26 is characterized by a high retention of the particulate material. Filter elements made of this material are generally used as secondary filters that cannot be cleaned.
Characteristics
Very high separation efficiency High mechanical strength Compliance with the requirements of DIN EN 60335-2-69/Dust
class "H" and EN 1822-3 class "H14" at v 1m/min Filter media is conform to regulations (EC) No. 1935/2004 and (EU) No. 10/2011 as well as FDA 21 CFR CH. I §177.1630 re quirements Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration efficieny: H13 at v = 3.5 m/min > 99.95 %
at 0.1 m > 99.995 %
at 0.1 m
H14 at v = 1 m/min
Test conditions
Mass concentration: Test dust:
200 mg/m³ DEHS
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342011.05/2019 Filter media Ti 26 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality (smooth-
ness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Material
Material thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating
temperature [°C]
Test certificates/
dust classes
Ti 26
Glass fibre, laminated on both sides with PET
0.70
230
95
at p 200 Pa
120 (permanent)
DIN EN 60335-2-69 "H" EN 1822-3 "H14"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 35 Polypropylene
1. Features
Ti 35 is a specially optimised polypropylene filter media offering high separation efficiency in combination with high air permeability. The media owes its enhanced stability to the thermoplastic solidification process. No binder is necessary - therefore you can use Ti 35 for applications in the food processing industry. The structure of Ti 35 polypropylene filter media entails a very good chemical resistance in a lot of applications.
Characteristics
Very good resistance against hydrolysis Smooth surface Good cleanability Resistant to a large number of chemicals Thermoplastic binding, no binders can be dispensed Hydrophobic properties abetting wet cleaning Compliance with the requirements of DIN EN 60335-2-69/ Dust class "L" Filter media is conform to regulations (EC) No. 1935/2004 and (EU) No. 10/2011 as well as FDA 21 CFR CH. I §177.1520 re- quirements Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration efficiency: > 98 %
at 6 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70522334.04/2019
Filter media Ti 35 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 35
Polypropylene
0.7
200
1080
at p 200 Pa
80
DIN EN 60335-2-69 "L"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 56/2 Polyester fleece with PTFE membrane
1. Features
The two-layer structure of this filter media enables the maximum benefit of the surface filtration. The fine-pored PTFE membrane separates almost all the dust on the membrane surface. Owing to its very smooth, fibre-free surface, Ti 56/2 is especially suitable for cleanable dust filter cartridges. Especially challenging filtration tasks will be solved with a long service life.
Characteristics
Efficient surface filtration thanks to the microporous PTFE membrane High mechanical strenght Very good chemical resistance to acids and organic solvent vapours Very smooth, fibre-free surface Compliance with the requirements of DIN EN 60335-2-69/Dust
class "M" and EN 1822-3 class "E10" at v 1m/min Filter media is conform to regulations (EC) No. 1935/2004 and (EU) No. 10/2011 as well as FDA 21 CFR CH. I §177.1550 re- quirements Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration effciency: > 99,99 %
at 0.3 m Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342020.04/2019 Filter media Ti 56/2 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 56/2
Polyester Fleece with PT- FE membrane
0.65
260
260
at p 200 Pa
130 (permanent) 150 (peaks)
DIN EN 60335-2-69 "M"
EN 1822-3 class "E10"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 69 Polyester fleece, oil and water-repellent
1. Features
Ti 69 is a specially optimised polyester (PET) filter media offering improved filtration efficiency in combination with high air permeability. Its excellent cleaning properties are the outcome of an oil and water-repellent finishing. The media owes its remarkable stability to the thermoplastic solidification process. No binders are used.
Characteristics
Oil and water-repellent finishing High mechanical strength Smooth surface Excellent cleaning probertiesr Resistant to a large number of chemicals Thermoplastic bound, no binding agent Compliance with the requirements of DIN EN 60335-2-69/Dust class "L" Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration effciency: > 98 %
at 5 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342023.04/2019
Filter media Ti 69 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 69
Polyester fleece, oil and water-repellent
0.76
285
635
at p 200 Pa 130 (permanent) 150 (peaks)
DIN EN 60335-2-69 "L"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 70 Cellulose with 30 % Polyester fibres
1. Features
The cellulose/polyester fibre blend chosen for this filter media con- sists of 30 % polyester and 70 % cellulose. This filter media is char- acterised by high stability and very good hydrophobicity. Using the MAHLE pleat distance control "Pleat Lock" and the deep fluted cellulose media, the Ti 70 obtains high performance, econom- ic efficiency with less differential pressure and high durability.
Charakteristics
High mechanical strength Better wet resistance than conventional filter papers Smooth and fluted surface Long filter life and low pressure loss Economical under operation conditions Good cleanability under operation conditions Compliance with the requirements of DIN EN 60335-2-69/Dust class "M" Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration effciency: > 98 %
at 4 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342025.04/2019
Filter media Ti 70 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 70
Cellulose with 30 % poly- ester fibres
0.77 (fluted)
200
400
at p 200 Pa
120 (permanent)
DIN EN 60335-2-69 "M"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 201 Polyester fleece with polyester nano fibres (M-Web)
1. Features
The Ti 201 filter media is ideal for use in cleanable filter plants. It owes its excellent filtration and cleaning properties to the M-Web Polyester coating. The media combines efficient operation with a low pressure loss and high separation efficiency. Therefore the Ti 201 filter media is especially suitable for filtration of induction air, e.g. vacuum cleaner (wet and dry suction).
Characteristics
Optimum cleaning properties Water-resistant Low pressure loss Long filter life Efficient operation Compliance with the requirements of DIN EN 60335-2-69/Dust class "M" Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration Efficiency
Filtration effciency: > 99 %
at 2.5 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70518375.04/2019
Filter media Ti 201 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 201
Polyester with polyester nano fibres (M-Web)
0.6
240
540
at p 200 Pa
130 (permanent) 150 (peaks)
DIN EN 60335-2-69 "M"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 202 Polyester fleece with PTFE membrane
1. Features
The two-layer structure of this filter media enables the maximum benefit of the surface filtration. The fine-pored PTFE membrane separates almost all the dust on the membrane surface. Owing to its very smooth, fibre-free surface, Ti 202 is especially suitable for cleanable dust filter cartridges. Especially challenging filtration tasks will be solved with a long service life.
Characteristics
Efficient surface filtration thanks to the microporous PTFE membrane High mechanical strenght Very good chemical resistance to acids and organic solvent vapours Very smooth, fibre-free surface Compliance with the requirements of DIN EN 60335-2-69/Dust class "M" Filter media is conform to regulations (EC) No. 1935/2004 and (EU) No. 10/2011 as well as FDA 21 CFR CH. I §177.1550 re- quirements Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration effciency: > 99,99 %
at 0.5 m Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70518378.04/2019
Filter media Ti 202 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 202
Polyester fleece with PT- FE membrane
0.50
200
260
at p 200 Pa 120 (permanent) 140 (peaks)
DIN EN 60335-2-69 "M"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 205 Cellulose with 20 % polyester fibres Flame-retardant
1. Features
The cellulose/polyester fibre blend chosen for this filter media con- sists of 80 % cellulose and 20 % polyester. This filter media is char- acterised by high stability and very good hydrophobicity. The media combines efficient operation with a low pressure loss and long filter service life. Furthermore the filter media Ti 205 is flame-retardant and therefor most suitable for flame spraying, plasma and laser cutting as well as welding applications.
Characteristics
Flame-retardant Water-resistant Smooth and fluted surface Optimized cleaneability Low pressure loss High stability Long service life Efficient operation Compliance with the requirements of DIN EN 60335-2-69/Dust class "M" Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration efficiency
Filtration efficiency: > 98 %
at 5 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70550902.04/2019
Filter media Ti 205 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality (smooth-
ness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 205
Cellulose with 20 % polyester-fibres, flame-retardant
0.6 (fluted)
135
560
at p 200 Pa
90 (permanent)
DIN EN 60335-2-69 "M"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 206 Cellulose with polyester fibres (M-Web) Flame-retardant
1. Features
The Ti 206 filter media is ideal for use in cleanable filter plants. It owes its excellent filtration and cleaning properties to the M-Web coating. The media combines efficient operation with a low pressure loss and high separation efficiency. Furthermore the filter media Ti 206 is flame-retardant and therefor most suitable for weld- ing and laser cutting applications.
Characteristics Optimum cleaning properties due to M-Web (nano fibres) coating Humidity-resistant Smooth and fluted surface Flame-retardant High stability Low pressure loss Long filter life Efficient operation Compliance with the requirements of DIN EN 60335-2-69/Dust class "M" Worldwide distribution
2. Technical data
Technical data is subject to change without notice!
3. Filtration Efficiency
Filtration effciency: > 99 %
at 1.5 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm]
y = Filtration efficiency [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of a purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all the important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70590341.04/2019
Filter media Ti 206 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 206
Cellulose with polyester fibres M-Web)
0.4 (fluted)
140
650
at p 200 Pa
90 (permanent)
DIN EN 60335-2-69 "M"
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter media Ti 2011 Polyester fleece with stainless steel fibres and PTFE membrane, electrostatical conductive
1. Features
The filter media Ti 2011 is specially engineered for filtration of very fine, electrostatically charged and flammable dust. This pioneering filter media combines a polyester fleece with stainless steel fibres and with a laminated PTFE membrane and silver fibres. Compared to other electrostatical conductive filter media its surface is white. Electrostatically charged particles transfer their charge via the mem- brane to the conductive polyester media. Ti 2011 is a composite media that makes the advantages of surface filtration combined with a white media accessible to ATEX applications in the food and phar- maceutical industry.
Characteristics
Specially designed for filtering electrostatically chargeable and explosive fine dusts Efficient surface filtration thanks to the microporous PTFE membrane High mechanical strength High load capacity Very smooth, fibre-free surface Excellent cleaning properties Compliance with the requirements of DIN EN 60335-2-69/Dust
class "M" and EN 1822-3 class "E10" at v 1m/min Filter media is conform to regulations (EC) No. 1935/2004 and (EU) No. 10/2011 as well as FDA 21 CFR CH. I §177.1550 re- quirements Electro statical behaviour tested according to DIN EN 54345 Part 5 Worldwide distribution
2. Technical data
Technical data is subject to change without notice! Electrostatic resistance according to DIN EN 54345 Part 1 and 5: < 1 x 10^6 Ω
3. Filtration efficiency
Filtration efficiency: > 99.99 %
at 0.3 m
Test conditions Inflow velocity: Mass concentration: Test dust:
3.36 m/min 200 mg/m³
Dolomit DRB 20 (Rock flour)
x = Particle size [µm] y = Filtration efficiency η [%]
These values may vary depending on the nature of the dust, the composition of the gas and the cartridge design.
4. Chemical resistance/mechanical properties
These properties are of purely qualitative valuation and depending on the nature of the dust, the composition of the gas and the operating conditions (e.g. temperature).
5. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 72402364.04/2019
Filter media Ti 2011 2
Chemical resistance
Very good
Good
Limited
Mechanical properties
Very good
Good
Limited
Humidity
x Surface quality
(smoothness)
x
Hydrolysis x Stability x
Acids x Abrasion resistance x
Alkalis x Cleanability (jet pulse) x
Solvents x Washability x
Type
Media
Media thickness
[mm]
Weight [g/m²]
Air permeability
[m³/m²h]
max. operating temperature
[°C]
Test certificates/
dust classes
Ti 2011
Polyester fleece with stainless steel fibres and PTFE membrane
0.65
350
180
at p 200 Pa
130
DIN EN 60335-2-69 "M"
EN 1822-3 "E10"
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Cleaning unit MJD for dust cartridges up to Ø 328 mm
1. Features
The Filtration Group cleaning system MJD is a very cost and clean- ing efficient jet pulse cleaning system for dust filter cartridges. By a aimed air flow with the optimized multi-jet nozzle, we can reach a regular cleaning over the whole length of the cartridge. The cleaning system is available for the different cartridge diameter in optimized sizes. Depending on the application the cleaning sys- tem (MJD) is available in aluminium/steel zinc plated, as the stand- ard or stainless steel, as a special version.
In relation with the Filtration Group cartridge the multi-jet cleaning system (MJD) is providing a very efficient and economic solution for a lot of applications. The optimized multi-jet nozzle (MJD), comparing to the conven- tional nozzle or jet pipe, shows huge advantages. The advantages are given in the noise reduction (up to 8 dB), energy efficiency and cleaning efficiency. Thereby you go easy on environment and the live time of the cart- ridges will increase considerable.
Characteristics
Extremely effective Extreme energy efficiecy Uniform cleaning Optimized cleaning efficiency in the upper and bottom part of the cartridge Versions for both the untreated and cleaned gas sides Compatible to the Rotating Wing (G1 valve) Low noise level Minimal consumption of comressed air due of the optimised nozzle geometry Worldwide distribution
2. Function
During the filtration phase dust particles are separated on the cartridge surface. A filter cake forms, which will be cleaned at a time control or differential pressure related. At the cleaning we get a very quick expansion of the pressure vessel volume in a short time. These will reverse the flow direction and blow off the filter cake.
Filtration phase Cleaning phase
3. Technical data
Cleaning unit for dust cartridges with an outside diameter up to 328 mm. Standard version multi-jet nozzle Material: Special version multi-jet nozzle Material: Standard and special version Differential pres- sure via filter plate:
Aluminium
stainless steel (1.4301)
max. 15 mbar* Cleaning medium: Oil, dust and condensate-free compressed air
at operating temperature Compressed air connection: Compressed air: Pulse duration:
G3/8 , G3/4, G1 male* 5 bar to 6 bar (max. 7 bar)
0.1 s to 0.3 s
Multi-jet nozzle during cleaning
* Depends on cartridge geometry Technical data is subject to change without notice!
Cleaning unit MJD 2
Compressed air consumption per cartridge
Type designation
Capacity of pressure vessel [l]
Compressed air consumption per cleaning
impuls [l] (fad)
MJD-12 2 9
MJD-16 6 27
MJD-32 16 - 32 68 - 92
4. Ordering example
4.1 Type number key for cleaning units Type of cleaning MJD Multi-jet nozzle for conical and cylindrical cartridges RLD Rotating wing for cylindrical cartridges RLK Rotating wing for conical cartridges
Cartridge diameter -12 -16 -32
120 mm 160 mm 328 mm Cartridge length and mode of installation
00 03 06 10 12
Independent of lenght, installation for example via round thread or bayonet 300 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock 600 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock 1000 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock 1200 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock Installation side of cartridge REIN Installation on cleaned gas side ROH Installation on untreated gas side
Versions A1 V1 V2 OS
Nozzle aluminium or galvanized or coated steel, RLD/K with ball bearing Nozzle aluminium or stainless steel, RLD with plain bearing Stainless steel, RLD with plain bearing Only RLD/K with ball bearing without baffle plate, Nozzle aluminium or coated steel
- MJD -16 00 REIN A1 Ordering example
-
5. Accessories
Cleaning unit MJD 3
Order numbers Designation 79791104 Holding bolts PA6, pack of 3
77838568 Centre ring EL 033, galvanized steel
77934326 Centre ring EL 033, V2A stainless steel
77885031 Centre ring 2E 033, galvanized steel
78215220 Centre ring 2E 033, V2A stainless steel
76161913 Reusable end cap, galvanized steel
76161921 Reusable end cap, V4A stainless steel
4.2 Order numbers
Order number Cleaning unit Cartridge geometry Cartridge mounting 79741232 MJD-12 00 ROH A1 VP
up to Ø 120 mm
Untreated gas side
76925655 MJD-12 00 REIN A1 VP Cleaned gas side
70375835 MJD-12 00 ROH V2 VP
Untreated gas side
70343901 MJD-16 00 ROH A1 VP
up to Ø 220 mm
70343906 MJD-16 00 ROH V2 VP
79741240 MJD-16 00 REIN A1 VP Cleaned gas side
79356379 MJD-32 03 ROH A1 VP
Ø 328 mm
Untreated gas side
79356387 MJD-32 06 ROH A1 VP
79356395 MJD-32 10 ROH A1 VP
70304809 MJD-32 00 ROH A1 VP Quick-Lock Ø 328 mm
6. Installation
The multi-jet nozzle can be supplied for installation on the untreated or cleaned gas side. A membrane valve must be provided on the pressure vessel for each cleaning unit. The cartridges are individually cleaned to ensure the least possible impairment to the volume flow and optimal cleaning results. The membrane valves can be controlled according to a time control or a differential pressure limit.
Installation on the cleaned gas side Installation on the untreated gas side
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70350872.05/2019 Cleaning unit MJD 4
Cleaning systems MJD, RLD, RLK
1. Features
With Filtration Group cleaning systems we developed a product, characterized by highly efficient cleaning. Additionally the system stands out due to remarkably low operating costs and a minimum amount of maintenance. The compact systems are suited for the installation in various dust collectors. Specially developed conical filter cartridges grant an ex-cellent air flow within the filter section. This enables long durability of the cartridges. In addition, an efficient and moderate cleaning contributes to an extended lifetime of the cartridges. The differential pressure control allows ideal cleaning properties and guarantees an operation of the system without any breakdowns. Regular, extensive material and performance tests are the key to the consistently high quality of Filtration Group dust cartridges. A team of dedicated engineers in our applications department and modern development laboratories constantly endeavor to mature and perfect our products. Applications tests both on the customer’s side and in our own facilities form the backbone of affordable and reliable products.
Characteristics
High effectiveness and energy efficiency Economic solution through conical filter cartridges Gentle and improved cleaning for long filter durability and low
operating costs Easy to maintain Compact and complete system Reduced noise level Optimized flow conditions
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2. Types
1 Abreinigungseinheit Multijetdüse MJD bzw. Rotationslüftdüse RLD oder RLK
Control Time controlled cleaning MFS-05 Differential pressure controlled cleaning MFS-05 dp
2
Installation Clean and dirt air side mounting with different fixing devices
3
Filter cartridges Conical cartridges in different dimensions
4
Magnetic valve 5
Maintenance unit Pressure reducer with gauge
6
Pressure vessel Volume from 2 l to 32 l
7
3. Cleaning
Multi-jet nozzle Rotating wing
The optimized multi-jet nozzle grants a highly efficient cleaning with little air consumption..
With the rotation wing a gentle cleaning is possible, which extends the life of the filter cartridges remarkably.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 05/2019 Cleaning systems MJD, RLD, RLK 2
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Cleaning unit RLD for cylindrical dust cartridges, Ø 328 mm
1. Features
The Filtration Group rotating wing is an extremely efficient cleaning system for dust collectors that enables the dust filter cake to be detached over the complete cartridge length. Depending on the application, the Filtration Group rotating wing can be supplied either in a standard steel version with a ball bearing or in a special stainless steel/aluminium version with plain bearing.. In combination with Filtration Group dust cartridges, the rotating wing represents an exceptionally effective and economical solution that is suitable for a wide range of applications.
Characteristics
Extremely efficient Uniform cleaning Versions for both the untreated and cleaned gas sides Low noise level Minimal consumption of comressed air Careful cleaning of cartridges Low cleaning pressure Suitable for high differential pressure load Worldwide distribution
2. Function
During the filtration phase, the baffle plate is forced upwards by the flow. Dust particles are separated on the cartridge surface and a filter cake forms. The cleaning pulse forces the baffle plate downwards and moves the cartridge out of the filtered fluid flow. At the same time, the rotating wing element is set in motion by the nozzle holes and the filter cake is de- tached by the fine pulsed air jets and the simultaneous vibratory move- ment in the cartridge pleats.
Filtration phase Cleaning phase
3. Technical data
Cleaning unit for dust cartridges with an outside diameter of 328 mm and an inside diameter of 216 mm. Standard version with ball bearing Materials: Operating temper- ature:
Aluminium, galvanized steel, polyester
-20 °C to 100 °C Special version with plain bearing Materials: Aluminium, stainless steel (1.4301),
PTFE (plain bearing bush), silicone, Silikon Operating temper- ature: Standard and special versions Differential pres- sure via filter plate: Cleaning
-40 °C to 200 °C
up to max. 30 mbar*
medium: Oil, dust and condensate-free compressed air at operating temperature
Compressed air connection: Compressed air: Pulse duration:
G¾ male 3 bar to 4 bar (max. 4.2 bar) 0.5 s to 3 s (standard 1.5 s)
Rotating wing during cleaning
* Depends on cartridge geometry Technical data is subject to change without notice!
Cleaning unit RLD 2
Compressed air consumption
Type designation
Capacity of pres- sure vessel [l]
Compressed air consumption per cleaning
impuls [l] (fad)
RLD-32 03 10 Approx. 30
RLD-32 06 16 Approx. 50
RLD-32 10 32 Approx. 80
RLD-32 12 32 Approx. 90
4. Ordering example
4.1 Type number key for cleaning units Type of cleaning MJD Multi-jet nozzle for conical and cylindrical cartridges RLD Rotating wing for cylindrical cartridges RLK Rotating wing for conical cartridges
Cartridge diameter -12 -16 -32
120 mm 160 mm 328 mm Cartridge length and mode of installation
00 03 06 10 12
Independent of lenght, installation for example via round thread or bayonet 300 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock 600 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock 1000 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock 1200 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock Installation side of cartridge REIN Installation on cleaned gas side ROH Installation on untreated gas side
Versions A1 V1 V2 OS
Nozzle aluminium or galvanized or coated steel, RLD/K with ball bearing Nozzle aluminium or stainless steel, RLD with plain bearing Stainless steel, RLD with plain bearing Only RLD/K with ball bearing without baffle plate, Nozzle aluminium or coated steel
- RLD -32 12 ROH A1 Ordering example
-
* Ball bearing version, order numbers for plain bearing version on request. ** For more information, refer to the data sheets for the 328 NZ and 328 NZC dust cartridges.
5. Accessories
Cleaning unit RLD 3
Order number Designation 79791104 Holding bolts PA6, pack of 3
77838568 Centre ring EL 033, galvanized steel
77934326 Centre ring EL 033, V2A stainless steel
77885031 Centre ring 2E 033, galvanized steel
78215220 Centre ring 2E 033, V2A stainless steel
76161913 Reusable end cap, galvanized steel
76161921 Reusable end cap, V4A stainless steel
4.2 Order numbers
Order number*
Cleaning unit
Cartridge model
designation**
Dimension L
[mm]
Cartridge mounting
Comments
78296741 RLD-32 03 REIN A1 852 829 Ti... 300
Cleaned gas side
Cartridge with closed end cap
78296758 RLD-32 06 REIN A1 852 781Ti... 600
79340480 RLD-32 10 REIN A1 852 943 Ti... 984
78331878 RLD-32 03 ROH A1 852 826 Ti... 300 Untreated gas side
78331852 RLD-32 06 ROH A1 852 908 Ti... 600
Untreated gas side
Cartridge with reusable end cap
78390106 RLD-32 10 ROH A1 852 909 Ti... 984
78331696 RLD-32 12 ROH A1 852 908 Ti... 1208
6. Installation
Rotating wing versions can be supplied for installation on the untreated or cleaned gas side. A membrane valve must be provided on the pressure vessel for each cleaning unit. The cartridges are individually cleaned to ensure the least possible impairment to the volume flow and optimal cleaning results. The membrane valves can be controlled according to a preset time or a differential pressure limit.
Installation on the cleaned gas side A hole with a diameter of 330 mm must be drilled in the filter plate.
Installation on the untreated gas side A hole with a diameter of 210 mm must be drilled in the filter plate.
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70350869.05/2019 Cleaning unit RLD 4
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Cleaning unit RLK for conical dust cartridges, Ø 328 mm
1. Features
The conical Filtration Group rotating wing is an extremely efficient cleaning system for dust collectors that enables the dust filter cake to be detached over the complete cartridge length. This will increase the lifetime of the filter cartridge. Based on the optimized air flow the cleaning has a very low noise level. Comparing to the multi-jet cleaning we can reduce the pressure in the pressure vessel, which gives an efficient energy operating. In combination with Filtration Group Quick-Lock dust cartridges, the rotating wing represents an exceptionally effective and economical solution which is suitable for a wide range of applications.
Characteristics
Extremely efficient Uniform cleaning Version for the untreated gas side Simple installation Low mounting height Low noise level Minimal consumption of comressed air Careful cleaning of cartridges Low cleaning pressure Suitable for high differential pressure load Worldwide distribution
2. Function
During the filtration phase, the baffle plate is forced upwards by the flow. Dust particles are separated on the cartridge surface and a filter cake forms. The cleaning pulse forces the baffle plate downwards and moves the cartridge out of the filtered fluid flow. At the same time, the rotating wing element is set in motion by the nozzle holes and the filter cake is detached by the fine pulsed air jets and the simultaneous vibratory movement in the cartridge pleats.
Filtration phase Cleaning phase
3. Technical data
Cleaning unit for Quick-Lock dust cartridges with an outside diameter of 328 mm. Materials: Operating temper- ature: Differential pres- sure via filter plate: Cleaning medium:
Aluminium, galvanized steel, polypropylene
-20 °C to 50 °C
max. 30 mbar
Oil, dust and condensate-free compressed air at operating temperature
Compressed air connection: Compressed air: Pulse duration:
G¾ male 3 bar to 4 bar (max. 4.2 bar) 0.5 s to 3 s (standard 1.5 s)
Rotating wing during cleaning
Technical data is subject to change without notice!
Cleaning unit RLK 2
Compressed air consumption
Type designation
Capacity of pres- sure vessel [l]
Compressed air consumption per cleaning
impuls [l] (fad)
RLK-3206 ROH 16 Approx. 50
RLK-3210 ROH 32 Approx. 80
RLK-3212 ROH 32 Approx. 90
4. Type number key and Order numbers
4.1 Type number key for cleaning units Type of cleaning MJD Multi-jet nozzle for conical and cylindrical cartridges RLD Rotating wing for cylindrical cartridges RLK Rotating wing for conical cartridges
Cartridge diameter -12 -16 -32
120 mm 160 mm 328 mm Cartridge length and mode of installation
00 03 06 10 12
Independent of lenght, installation for example via round thread or bayonet 300 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock 600 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock 1000 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock 1200 mm, installation MJD/RLD via tie rod or RLK via Quick-Lock Installation side of cartridge REIN Installation on cleaned gas side ROH Installation on untreated gas side
Versions A1 V1 V2 OS
Nozzle aluminium or galvanized or coated steel, RLD/K with ball bearing Nozzle aluminium or stainless steel, RLD with plain bearing Stainless steel, RLD with plain bearing Only RLD/K with ball bearing without baffle plate, Nozzle aluminium or coated steel
- RLK -32 12 ROH A1 Ordering example
-
* For more information, refer to the data sheets for the 328 NK Quick-Lock.
5. Accessories
Cleaning unit RLK 3
Order number Designation
76956668 Fixing kit Quick-Lock (1 cartridge holder, 2 fixing clips, screws)
76956676 Fixing kit Quick-Lock, pack of 10
4.2 Order numbers
Order number
Cleaning unit
Cartridge model
designation*
Dimension L
[mm]
Cartridge mounting
70363715 RLK-32 06 ROH A1 852 052 Ti ... 600
Untreated gas side
70368951 RLK-32 10 ROH A1 852 062 Ti ... 1000
70327511 RLK-32 12 ROH A1 852 032 Ti ... 1200
6. Installation
The conical rotating wing can be installed and removed with the cartridge on the untreated gas side with spring clips (Quick-Lock system - no tools required). The filter plate is to prepare according Fig. 1. Afterwards the tripod with the baffle plate and the fixing kit is to mount on the filterplate. Insert the rotating wing into the cartridge (Fig. 2) and fix the centre ring (Fig. 3). Put the cartridge into the cartridge holder (Fig. 4) and snap it into the fixing clips (Fig. 5).
*1 = Cartridge holder *2 = Fixing clip
Fig. 1
Fig. 2 Fig. 3
Fig. 4 Fig. 5
7. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and cartridges can be provided.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70360304.05/2019 Cleaning unit RLK 4
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Dust Collectors Model code
1. Features Filtration Group dust collectors are characterized through the features, compact design, minimum energy consumption, long service life of the cartridges and a low nice level. The dust collector must not take a large space, especially at indoor assembly. Due to the use of star pleated cartridges we can fit a large filter area in a small room. For to increase the flow behaviour and with it the capability, Filtration Group has also designed the conical cartridge.
Model Code Dust Collectors 2
2. Model code Model code dust collectors with selection examples Collector 1. + 2. item Collector 3. item SF collector with air pressure cleaning K with conical cartridges AF not cleanable collector R with rotating wing RF collector with vibration motor . with cylindrical cartridges NF collector with air pressure cleaning + secure filter stage I industrial vacuum cleaner
C with CFE cartridges Cartridge type/ mounting position XX details see model code for cartridge types and mounting position Number of cartridges XXX number of mounted cartridges Dimensions XXXxXX rectangular collector (length x width in dm) DN-XXX circular collector (nominal diameter in cm) Design 1. + 2. item type Design 3. item additional options S1 collector with bin . without options S2 collector with bag V fan S3 collector with bag S fan with silencer S5 bag emptying device W with cap S6 product filter with cone S7 product filter with wide cone S. filter with bottom A. flanged body type filter E. in take filter Housing material V2 stainless steel V2A (AISI 304) S1 steel sheet RAL 7035 V4 stainless steel V4A (AISI 316) S2 steel sheet RAL 7032 VS stainless steel special S3 steel sheet RAL 9006 AL aluminum SL steel sheet special color SO special SZ steel sheet zinc plated Fans XX Standardventilatoren standard fans (see fan list, no. 00-99) .. without fan SO special Variations 1. item S standard design K customer design according to drawing X special design according to drawing (no. 0-9) Variations 2. item D pressure resistant housing (p < -0.4 bar, p > 1 bar) B with pressure relief (pressure burst resistant) T pressure burst resistant housing A basic design according ATEX RL 94/9/EC E with earthing/elektrostatic discharging Z with cleaning controller . without cleaning controller/without variation type designation Cartridge *EXXXXXXXX cartridge 1. filter stage
SFK -02 015 DN-071 S1V S1 41 S Z *E78345811 (example circular collector) SFR -08 018 016x16 S3S S1 76 K E *E79355447 (example rectangular collector)
reserved for FG designation from here available for customer design
Model Code Dust Collectors 3
3. Model code for cartridges and mounting position
Cartridge type and mounting position
Code Cartridge type Cartridge diameter
Cartridge length Alternate
Mounting position Mounting Comment
xx designation unknown - product in project stage
00 other cartridge types vertical dirt section
01 852 902
120
300 852 838
vertical dirt section RD72x5 02 852 903 600
03 852 904 1000
04 852 907
328
300
vertical dirt section Zuganker, RLD 05 852 908 600 852 782, 852 844
06 852 909 1000
07 852 030 328 1000 852 958 vertical dirt section bayonet
08 2x 852 908 328 1200
852 758, 852 782 vertical dirt section
tie rod, RLD
09 852 032 328 Quick-Lock
10 852 073 160
600 vertical dirt section RD100x4
11 852 054 1000
12 852 052 328
600 vertical dirt section Quick-Lock
13 852 062 1000
20 other cartridge types vertical clean section
21 852 829
328
300
vertical clean section
22 852 781 600
23 852 943 983
24 vertical clean section
25 852 903 120
600 vertical clean section with adapter
26 852 904 982
27 852 931 160 1000 852 953 vertical
clean section
30 dirt section with adapter
50 other cartridge types horizontal dirt section
51 852 902
120
300 852 838
RD72x5 52 852 903 600 horizontal dirt section
53 852 904 1000
54 852 073 160
600 horizontal dirt section RD100x4
55 852 054 1000
61 852 907
328
300
horizontal dirt section tie rod 62 852 908 600
63 852 909 1000
64
65 2x 852 908 328 1200 horizontal dirt section tripot
70 other cartridge types horizontal clean section
80 PAF35 9.18 1500 vertical dirt section Dürr-Module
81 PAF35 69.18 1500
99 other variations
Model Code Dust Collectors 4
4. Additional to the model code for dust collectors Variations 1. item "X" Nr. 1 with intermediate flanged filter plate
with intermediate flanged fan plate fan silencer has the same area as the collector exceptional at collectors with 4 cartridges, here the silencer is bigger inlet connection is concentrical in the height size of inlet connection adjustable with flat adapter plate big metal sheet panels partly with welded reinforcements
Nr. 2 pressure resistant up to -56 mbar
with intermediate flanged filter plate with intermediate flanged fan plate fan silencer has the same area as the collector exceptional at collectors with 4 cartridges, here the silencer is bigger inlet connection is concentrical in the height size of inlet connection adjustable with flat adapter plate big metal sheet panels partly with welded reinforcements
Nr. 3 pressure resistant up to -50 mbar
with intermediate flanged filter plate with intermediate flanged fan plate fan silencer has always the same area fan plate has the same area as the collector inlet connection is concentrical in the height round inlet connection according to DIN 24154 part 2 2 maintenance doors at clean air section rack without reinforcement exceptional case units with 4 elements, 1 maintenance door, enlarged fan plate
Nr. 4 pressure resistant up to -58 mbar
with intermediate flanged filter plate with intermediate flanged fan plate fan silencer has always the same area fan plate has the same area as the collector inlet connection is concentrical in the height round inlet connection according to DIN 24154 part 2 2 maintenance doors at clean air section rack without reinforcement exceptional case units with 4 elements, 1 maintenance door, enlarged fan plate
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70358364.04/2019
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust collector SFK-01/02/03 SP Circular construction
1. Features
This unit is from solidly build stainless steel. The individual housing parts are fastened together by clamp rings and can be freely rotated in relation to one another or easily dismounted if required.
Characteristics
Efficient, energy-saving cleaning with jet pulse Compact, space-saving design Volume flow range 30 to 680 m³/h Filter surfaces 0.5 to 6.4 m² Stainless steel design Jacob connection system Worldwide distribution
2. Versions
Ø 200 mm with 1 cartridge Ø 300 - 400 mm with 3 - 4 cartridges ... plus fan, frame and dust bucket
3. Modules and accessories
1 Outlet pipe-end 2 Clean air section 3 Dirt air section 4 Cartridge 5 Membrane valve 6 Pressure vessel 7 Jacob connection system 8 Dirt air inlet 9 Cleaning nozzle
10 Threaded connection 11 Sealing ring
4. Functional description
The dust-laden air flows into the filter housing (3) at the bottom (8). As it flows through the catridge (4), fine dust is separated on the cartridge surface. The filter cake is cleaned off at fixed intervals, de- pending on the dust load and the filter surface load. The membrane valve (5) is controlled on customer side. The detached dust drops down. The cleaned air flows into the clean side (2) and is discharged at the top of the filter via the outlet pipe-end (1). The jet pulse cleaning system comprises a pressure vessel with membrane valves (5) and a cleaning unit (9). The version shown here is designed for intermittent operation. For continuous filtration the variant with several elements and membrane valves should be preferred.
Dust collector SFK-01/02/03 SP 2
5. Technical Data
Dust collector Housing material: Max. operating pressure: Max. operating temperature: Dust bucket capacity*: Cartridges SFK-01: SFK-02: SFK-03: Cleaning Cleaning system: Medium:
Stainless steel V2A - AISI 304
50 mbar
70 °C
6/14/25 l
Type 852 902 Ti ...** (data sheet 120 NK) Type 852 903 Ti ...** (data sheet 120 NK) Type 852 904 Ti ...** (data sheet 120 NK)
Filtration Group multi-jet nozzle Oil, dust and condensate-free compressed air
at operating temperature Compressed air connection: Max. air pressure: Compressed air consumption*:
G½ female 6 bar
approx. 10 l (fad) for 1 cartridge approx. 17 l (fad) for 3 or 4
cartridges per cleaning cycle 0.2 s
Optional DC 24 V, 0.5 A, 12 W, IP 65
Pulse duration: Controller: Valves: * According to version ** Filter media depending on application
6. Dimensions
* These values may vary depending on the nature of the dust, the composition of the air and the filter media. ** Intermittent filtration *** Continious filtration Technical data is subject to change without notice!
Dust collector SFK-01/02/03 SP 3
Dust collector Dimensions [mm]
Type designation
Volume flow* [m³/h]
No. of
cartridges
No. of Valves
Cartridge length [mm]
Weight
[kg]
a
b
c
d
e
f SFK-01 001 DN-020 ... 30 - 80
1
1
300 10
200
120
220
300
40
560
SFK-02 001 DN-020 ... 50 - 120 600 12 600 860
SFK-03 001 DN-020 ... 70 - 170 1000 16 984 1230
SFK-02 003 DN-030 ... 150 - 360
3
1** 600
19
300
150
300
600
50
950
SFK-02 003 DN-030 ... 3***
SFK-03 003 DN-030 ... 210 - 510
1** 1000
24
984
1335
SFK-03 003 DN-030 ... 3***
SFK-02 004 DN-040 ... 200 - 480
4
2*** 600
32
400
300
600
950
SFK-02 004 DN-040 ... 4***
SFK-03 004 DN-040 ... 280 - 680
2*** 1000
40
984
1335
SFK-03 004 DN-040 ... 4***
7. Ordering example
8. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and elements can be provided. For more information about installation and operation, please refer to our Instruction Manual.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 76397624.04/2019
Dust collector SFK-01/02/03 SP 4
Basic unit Optional equipment
Type
No. of cartridges
Size
Version
Flanged body-type filter
Dust bucket
Fan
Fan and dust bucket
SFK-02
001
DN-020
A..
S1.
A.V
S1V
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust collector SFK-02/03/11 FL Circular construction
1. Features
This unit is manufactured from sturdy steel sheets. The individual housing parts are fastened together by bolted flanges.
Characteristics
Conical cartridges for maximum performance Compact, save-spacing design Modular system Easy to maintain High separation efficiency Low noise level Efficient, energy-saving cleaning with jet pulse Volume flow range 450 to 7.000 m³/h Filter surfaces 9 to 70 m² Worldwide distribution
2. Versions
A, Flanged body-type filter with fan S1, with acoustic hood and dust bucket S6, with cone and fan
3. Modules and accessories
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
Acoustic hood Blow-out pipe end Fan Maintenance cover, acoustic hood Compressed air distributor Membrane valves Pressure vessel Clean air section Filter controller, time or differential pressure-controlled Untreated gas chamber Maintenance door, dirt air section Cartridge Dust section Dirt air inlet Dust collector hopper with rack Dust bucket Multi-jet nozzle Thread adapter Seal Cartridge, connection thread
4. Functional description
The dust-laden air flows tangentially into the dust section (13). This assures a uniform flow distribution and enables coarse dust particles to be pre-separated. As it flows through the cartridges (12), fine dust is separated on the surface. The filter cake is cleaned off at fixed intervals, depending on the dust load and the filter surface load. The membrane valves (6) are controlled by means of the electronic con- troller (9) mounted on the side of the filter housing. The detached dust drops down to the bottom and is collected in the dust buck- et (16). The cleaned air flows into the clean air section (8) and is discharged at the top of the filter via the blow-out nozzle (2). The fully automatic compressed air cleaning system comprises a pres- sure vessel with membrane valves (6), an electronic controller (9) and the cleaning nozzles (17).
Dust collector SFK-02/03/11 FL 2
5. Technical Data
Dust collector Housing material: 1.0037 (DIN EN 10025)
stainless steel optional EPS powder coating RAL 7035 light grey
- 50 mbar 70 °C without acoustic hood
40 °C with acoustic hood 60 l
Surface protection:
Max. operating pressure: Max. operating temperature:
Dust bucket capacity: Cartridges SFK-02: Type 852 903 Ti ...*
(120 NK data sheet) Type 852 904 Ti ...* (120 NK data sheet) Type 852 054 Ti ...* (160 NK data sheet)
SFK-03:
SFK-11:
Cleaning Cleaning system: Medium:
Filtration Group multi-jet nozzle Oil, dust and condensate-free
compressed air at operating tem- perature
G½ female SFK-02/03: Approx. 35 l (fad)
per cleaning pulse SFK-11: Approx. 80 l (fad)
per cleaning pulse 0.2 s
SFK-02/03: Time controlled (MFS-05 data sheet)
SFK-11: Differential pressure-con- trolled
(MFS-05 dp data sheet) Electric membrane valve
Compressed air connection: Compressed air consumption:
Pulse duration: Controller:
Valves:
* Filter media depends on application
6. Dimensions
* These values may vary depending on the nature of the dust, the composition of the air and the filter media ** Weight of S1 type excluding fan and acoustic hood *** These values may vary depending on the size of the fan
Technical data is subject to change without notice!
Dust collector SFK-02/03/11 FL 3
Dust collector Dimensions [mm]
Type designation
Volume flow* [m³/h]
No. of cart-
ridges
Cartridge length [mm]
Weight**
[kg]
a
b
c
d
e
f
g***
h
i SFK-02 009 DN-056... 450-1080
9 600 120
560
760 1230
1070
260
1005 3095 900
200
SFK-03 009 DN-056... 630-1530 1000 160 1405 3495
SFK-02 015 DN-071... 750-1800 15
600 210 710
1040
1230
1070
320
1005 3155 1000
250
SFK-03 015 DN-071... 1050-2550 1000 260 1405 3555
SFK-11 012 DN-100... 1800-4200 12
1000
350 1000 1040 1520 1320 400
1405
3880 1000 300
SFK-11 016 DN-112... 2400-5600 16 420 1120 1160 1695 1470 450 4395 1120 350
SFK-11 020 DN-125... 3000-7000 20 470 1250 1290 1770 1520 500 4495 1250 400
7. Ordering example
8. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and elements can be provided. For more information about installation and operation, please refer to our Instruction Manual.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70351166.04/2019
Dust collector SFK-02/03/11 FL 4
Basic unit Optional equipment
Type
No. of
cartridges
Size
Version
Flanged
body-type filter
Bucket
Bucket and fan
Product separator with cone
SFK-02
008
DN-053
A..
S1.
S1V
S6.
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust collector SFK-09 Rectangular type
1. Features
This unit is manufactured from sturdy steel sheets. The individual housing parts are assembled from bended metal segments that are bolted together and sealed with silicone-free seals.
Characteristics
Compact, space-saving design Easy to maintain Low noise level Efficient, energy-saving cleaning with compressed air by means of Filtration Group Multijet nozzle Volume flow range 1800 to 32400 m³/h Filter surfaces 48 to 540 m² Cartridges changed on the dirt air side Worldwide distribution
2. Versions
S3, with dust drawer S1, with dust bucket
3. Modules and accessories .
4. Funktional description
The dust-laden air flows into the side of the filter housing (13). The perforated baffle plate (14) in the inlet region assures a uniform flow distribution and enables coarse particles to be pre-separated. As it flows through the cartridge (12), fine dust is separated on the sur- face. The filter cake is cleaned off at fixed intervals, depending on the dust load and the filter surface load. The detached dust drops down through the hopper (16) and is collected in the bucket (18). The cleaned air flows into the clean air section (8) and is discharged via the blow-out grid (4). The fully automatic compressed air cleaning system comprises a pressure vessel with membrane valves (7), an
electronic p controller (10) and the cleaning units (6).
Dust collector SFK-09 2
1 Acoustic hood
2 Fan
3 Lamella valve for volume flow (optional)
4 Blow-out grid
5 Lever for lamella valve for volume flow (optional)
6 Cleaning unit (rotating wing)
7 Pressure vessel with membrane valves
8 Clean air section
9 Differential pressure gauge (optional)
10 Filter controller
11 Pressure reducer
12 Cartridge
13 Dirt air section
14 Dirt air inlet with baffle plate
15 Maintenance door
16 Dust collector hopper
17 Rack
18 Dust bucket
19 Fastening for cartridge
20 Seal
5. Technical Data
Dust collector Housing material: Surface protection:
1.0037 (DIN EN 10025) EPS powder coating, RAL 7035
light grey - 50 mbar
50 °C without acoustic hood 40 °C with acoustic hood
Type S1: 50 l Type S3: 200 l
Sizes 010x1 and 020x16: 1 St. Sizes 024x16 and 029x16: 2 St.
Type 852 032 Ti ...** (328 NKQ data sheet)
Max. operating pressure: Max. operating temperature:
Dust collector capacity*: Maintenance doors:
Cartridges
Cleaning Cleaning system: Medium:
Filtration Group multijet nozzle Oil, dust and condensate-free com- pressed air at operating temperat-
ure G½ female
6 bar approx. 60 l to 70 l (fad.)
per cleaning cycle 0.2 s
p controlled (MFS-05 dp data sheet)
Electric membrane valves
Compressed air connection: Max. air pressure: Compressed air consumption*: Pulse duration: Controller:
Valves: * According to version ** Filter material depending on application
6. Dimensions
* These values may vary depending on the nature of the dust, the composition of the air and the filter media. ** Weight with fan and acoustic hood. These values may vary depending on the size of the fan. Technical data is subject to change without notice!
Dust collector SFK-09 3
Dust collector Dimensions [mm]
Type designation
Volume flow* [m³/h]
No. of cart-
ridges
Size
Type of
con- struc- tion
Weight** [kg]
a
b
c
d
e
fxg
SFK-09 004 010x10 S1... 1800 - 7200
4
010x10
S1 800 1015
1015
1100
3636 1500 300x300
SFK-09 004 010x10 S3... S3 780 3356 1220
SFK-09 009 016x16 S1... 4050 - 16200
9
016x16
S1 1630 1615
1615
1600
4567 2130 450x450
SFK-09 009 016x16 S3... S3 1470 3786 1349
SFK-09 012 020x16 S1... 5400 - 21600
12
020x16
S1 2090 2035
2020
4567 2130 600x600
SFK-09 012 020x16 S3... S3 1940 3786 1349
SFK-09 015 024x16 S1... 6750 - 27000
15
024x16
S1 2410 2455
2440
4567 2130
2x450x450
SFK-09 015 024x16 S3... S3 2180 3786 1349
SFK-09 018 029x16 S1... 8100 - 32400
18
029x16
S1 2780 2875
2860
4567 2130
SFK-09 018 029x16 S3... S3 2520 3786 1349
7. Ordering example
8. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and elements can be provided. For more information about installation and operation, please refer to our Instruction Manual.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70354357.04/2019
Dust collector SFK-09 4
Basic unit Optional equipment
Type No. of cartridges Size Version Dust bucket Dust drawer
SFK-09
018
016 x 16 S1
S3
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust collector SFR-08 Rectangular type
1. Features
This unit is manufactured from sturdy steel sheets. The individual housing parts are assembled from bended metal segments that are bolted together and sealed with silicone-free seals.
Characteristics
Compact, space-saving design Easy to maintain Low noise level Efficient, energy-saving cleaning with compressed air by means of Filtration Group rotating wing Volume flow range 5400 to 26900 m³/h Filter surfaces 135 to 360 m² Cartridges changed on the dirt air side Worldwide distribution
2. Versions
S3, with dust drawer S1, with dust bucket
3. Modules and accessories .
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22
Acoustic hood Fan Lamella valve for volume flow (optional) Blow-out grid Lever for lamella valve for volume flow (optional) Pressure vessel with membrane valves Clean air section Differential pressure gauge (optional) Filter controller Pressure reducer Cleaning unit (rotating wing) Dirt air section Dirt air inlet with baffle plate Maintenance door Cartridge Dust collector hopper Rack Dust bucket Centre ring Holding bolt Double centre ring Reusable end cap
4. Funktional description
The dust-laden air flows into the side of the filter housing (12). The perforated baffle plate (13) in the inlet region assures a uniform flow distribution and enables coarse particles to be pre-separated. As it flows through the cartridge (15), fine dust is separated on the sur- face. The filter cake is cleaned off at fixed intervals, depending on the dust load and the filter surface load. The detached dust drops down through the hopper (16) and is collected in the bucket (18). The cleaned air flows into the clean air section (7) and is discharged via the blow-out grid (4). The fully automatic compressed air cleaning system comprises a pressure vessel with membrane valves (6), an
electronic p controller (9) and the cleaning units (11).
Dust collector SFR-08 2
5. Technical Data
Dust collector Housing material: Surface protection:
1.0037 (DIN EN 10025) EPS powder coating, RAL 7035
light grey - 50 mbar
70 °C without acoustic hood 40 °C with acoustic hood
Type S1: 50 l Type S3: 200 l
Sizes 016x16 and 020x16: 1 St. Sizes 024x16 and 029x16: 2 St.
Type 852 908 Ti ...** (328 NZ data sheet)
Max. operating pressure: Max. operating temperature:
Dust collector capacity*:
Maintenance cover (doors):
Cartridges
Cleaning Cleaning system: Medium:
Filtration Group rotating wing Oil, dust and condensate-free com- pressed air at operating temperat-
ure G½ female
4 bar approx. 60 l to 70 l (fad.)
per cleaning cycle 1.5 s
p controlled (MFS-05 dp data sheet)
Electric membrane valves
Compressed air connection: Max. air pressure: Compressed air consumption*: Pulse duration: Controller:
Valves: * According to version ** Filter media depending on application
6. Dimensions
* These values may vary depending on the nature of the dust, the composition of the air and the filter media.
Technical data is subject to change without notice!
Dust collector SFR-08 3
Dust collector Dimensions [mm]
Type designation
Volume flow* [m³/h]
No. of cart-
ridges
Size
Type of con-
struction
Weight
[kg]
a
b
c
d
e
f x g
SFR-08 018 016x16 S1 5400 - 14400
18
016x16
S1 1630 1615
1615
1600
4567 2130 450x450
SFR-08 018 016x16 S3 S3 1470 3786 1349 450x450
SFR-08 024 020x16 S1 7200 - 18800
24
020x16
S1 2090 2035
2020
4567 2130 600x600
SFR-08 024 020x16 S3 S3 1940 3786 1349 600x600
SFR-08 030 024x16 S1 9000 - 22200
30
024x16
S1 2410 2455
2440
4567 2130
2x450x450
SFR-08 030 024x16 S3 S3 2180 3786 1349
SFR-08 036 029x16 S1 10800 - 26900
36
029x16
S1 2780 2875
2860
4567 2130
SFR-08 036 029x16 S3 S3 2520 3786 1349
7. Ordering example
8. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and elements can be provided. For more information about installation and operation, please refer to our Instruction Manual.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 76173405.04/2019
Dust collector SFR-08 4
Basic unit Optional equipment
Type No. of cartridges Size Version Dust bucket Dust drawer
SFR-08
018
016x16 S1
S3
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust collector SFR-09 Rectangular type
1. Features
This unit is manufactured from sturdy steel sheets. The individual housing parts are assembled from bended metal segments that are bolted together and sealed with silicone-free seals.
Characteristics
Compact, space-saving design Easy to maintain Low noise level Efficient, energy-saving cleaning with compressed air by means of Filtration Group rotating wing Volume flow range 1800 to 32400 m³/h Filter surfaces 60 to 270 m² Cartridges changed on the dirt section Worldwide distribution
2. Versions
S3, with dust drawer S1, with collection bin
3. Modules and accessories .
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
Fan silencer Fan Volume control damper (optional) Discharge grille Adjusting lever for volume control damper (optional) Pressure vessel with membrane valves Clean section Differential pressure gauge (optional) Cleaning controller Pressure reducer Cartridge Dirt section Air inlet with baffle plate Access door Discharge hopper Support frame Collection bin Dam plate Center ring Cartridge cleaning nozzle (rotating wing)
4. Funktional description
The dust-laden air flows into the side of the filter housing (12). The perforated baffle plate (13) in the inlet region assures a uniform flow distribution and enables coarse particles to be pre-separated. As it flows through the cartridge (11), fine dust is separated on the sur- face. The filter cake is cleaned off at fixed intervals, depending on the dust load and the filter surface load. The detached dust drops down through the hopper (15) and is collected in the bin (17). The cleaned air flows into the clean section (7) and is discharged via the discharge grille (4). The fully automatic compressed air cleaning system comprises a pressure vessel with membrane valves (6), an
electronic p controller (9) and the cleaning nozzles (20).
Dust Collector SFR-09 2
5. Technical Data
Dust collector Housing material: Surface protection:
1.0037 (DIN EN 10025) EPS powder coating RAL 7035 light
grey - 50 mbar
50 °C without fan silencer 40 °C with fan silencer
Type S1: 50 l Type S3: 200 l
Sizes 010x10 to 020x16: 1 x Sizes 024x16 and 029x16: 2x
Type 852 032 Ti ...** (338 NKQ data sheet)
Max. operating pressure: Max. operating temperature:
Dust collector capacity*:
Access doors:
Cartridges
Cleaning Cleaning system: Medium:
Filtration Group rotating wing Oil, dust and condensate-free
compressed air at operating temperature G½ female
4 bar (max. 6 bar) Compressed air connection: Compressed air: Compressed air consumption*: Approx. 60 l to 70 l (fad)
per cleaning pulse 1.5 s
p controlled (MFS-05 dp data sheet)
Electric membrane valves
Pulse duration: Controller:
Valves: * Depending on version ** Filter media depending on application
6. Dimensions
* These values may vary depending on the nature of the dust, the composition of the air and the filter media. ** Weight with fan and fan silencer. These values may vary depending on the size of the fan. Technical data is subject to change without notice!
Dust Collector SFR-09 3
Dust collector Dimensions [mm]
Type designation
Volume flow* [m³/h]
No. of cart-
ridges
Size
Ver- sion
Weight**
[kg]
a
b
c
d
e
fxg
SFR-09 004 010x10 S1... 1800 - 7200
4
010x10
S1 800 1015
1015
1100
3636 1500 300x300
SFR-09 004 010x10 S3... S3 780 3356 1220
SFR-09 009 016x16 S1... 4050 - 16200
9
016x16
S1 1630 1615
1615
1600
4567 2130 450x450
SFR-09 009 016x16 S3... S3 1470 3786 1349
SFR-09 012 020x16 S1... 5400 - 21600
12
020x16
S1 2090 2035
2020
4567 2130 600x600
SFR-09 012 020x16 S3... S3 1940 3786 1349
SFR-09 015 024x16 S1... 6750 - 27000
15
024x16
S1 2410 2455
2440
4567 2130
2x450x450
SFR-09 015 024x16 S3... S3 2180 3786 1349
SFR-09 018 029x16 S1... 8100 - 32400
18
029x16
S1 2780 2875
2860
4567 2130
SFR-09 018 029x16 S3... S3 2520 3786 1349
7. Ordering example
8. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant questionnaire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and elements can be provided. For more information about installation and operation, please refer to our Instruction Manual.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70355057.04/2019
Dust Collector SFR-09 4
Basic unit Optional equipment
Type No. of cartridges Size Version Collection bin Dust drawer
SFR-09
009
016x16 S1
S3
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Control MFS-05 Time controlled filter controller
1. Features
The Filtration Group filter controller MFS-05 is an easy to operate time control.
Characteristics
Inexpensive, compact design Cleaning with electrically isolated contact Instant cleaning with test switch Remote signalling by two defined relays: Operation/fault and cleaning optional available Remote access to parameters via an RS 485 port (read only) possible Worldwide distribution
2. Technical data
Housing Material: Design:
ABS Dust-tight, max. 3x M32/M20 possible,
ATEX Ex II 3D T60°C IP 65 Protection class:
Operating temperature: Climatic category:
0 - 50 °C KWF acc. DIN 400040
( 75 % relative humidity, no condensation allowed)
Control lamp Operation: Cleaning: Fault: Valve display: Alarm threshold: Electrical data Electrical connection: Voltage (primary): Tolerance:
Power: Mains fuse: Valve outputs: Valve voltage: Tolerance:
Valve current:
LED green LED yellow
LED red LED red LED red
Terminal strip 2.5 mm²/valve 1 DC 24 V, AC 230 V/50-60 Hz
10 % 42 W/30 VA
3.15 A time-lag/0.315 A time-lag 12 (extendable to 24)
DC 24 V
10 %
1 A (for pulse time 1 s and
interval time pulse time, otherwise 0.5 A) Pin wiring DC 24 V/0.3 A, AC 250/5 A
1 change-over contact for operating/fault mes- sage
(fail-safe circuit) 1 normaly open for cleaning message
Start or dp input Enable (contact closed)/Stop (contact open)
Instant cleaning Fault acknowledgement (button)
dp switch (optional)
Relay outputs: (Version with 2 output ralays)
Inputs:
Technical data is subject to change without notice!
3. Order numbers
Control MFS-05 2
Order number Type designation 79743071 MFS-05 DC 24 V, standard
79743477 MFS-05 DC 24 V, 2 relay outputs
79743055 MFS-05 AC 230 V, 50 - 60 Hz, standard
79742974 MFS-05 AC 230 V, 50 - 60 Hz, 2 relay outputs
4. Dimensions
5. Accessories
6. Default settings
The controller is delivered with a standard setting to facilitate optimum operation in almost any application. This setting should be checked when the controller is started up for the first time. A service expert can be called in if necessary to alter the setting in the field. Comprehensive documentation for our product range, cleaning units and cartridges can be provided. For more information about installation and operation, please refer to our Instruction Manual.
Control MFS-05 3
Order number Designation 76109664 Valve extension 13 to 24
76186605 Replacement fuses for MFS-05 24 V, 3.15 A time-lag (pack of 5)
76186597 Replacement fuses for MFS-05 230 V, 0.315 A time-lag (pack of 5)
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 76399125.04/2019 Control MFS-05 4
Filter controller Default settings MFS-05
Parameter Comments Default No. of valves setting no. of valves n Break time 600 divided by number of valves Pulse time Pressure cleaning
Rotating wing 0.2 s 1.5 s
Post-cleaning time 18 min Selection 1. Pressure switch function off (not activated)
Time control* 2. 4 to 20 mA activated 3. Basic setting threshold 4. End complete cycle Note: In the standard setting, terminals 16 and 17, 18 and 19 are bridged. Selection 1. Pressure switch function off (not activated)
Time control 2. 4 to 20 mA activated with 5 mbar pressure switch switch-on threshold
3. Basic setting threshold 4. End complete cycle
Note: In the standard setting, terminals 16 and 17 are bridged. The switching contact of the p pressure switch is connected to terminals 18 and 19.
* or with variable pressure switch, e.g. setting range 5 to 33 mbar Selection 1. Pressure switch function off (not activated)
Time control 2. 4 to 20 mA activated with 18 mbar pressure switch as alarm output
3. Basic setting threshold 4. End complete cycle
Note: In the standard setting, terminals 16 and 17, 18 and 19 are bridged. The contact of the pressure switch can be used as a signal for higher-level control.
Selection 1. Pressure switch function off (not activated) Control 2. 4 to 20 mA activated External p transmitter with analog output (4 to 20 mA)
3. Basic setting control
4. End complete cycle
Note: Terminal 16 is not assigned. Analog input (terminals 17+ and 18-). The post-cleaning has a fixed pause time of 30 s.
The filter control MFS-05 is delivered with these parameters.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 76110787.04/2019
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Control MFS-05 dp Differential pressure-controlled filter controller
1. Features
The Filtration Group MFS-05 dp filter controller reduces the number of cleaning cycles to a necessary minimum compared to the simple time control principle. It facilitates a longer cartridge service life, improved cleaned gas values, smaller variations in the volume of exhaust air and lower costs for compressed air. The filter controller can be operated in three different modes:
Characteristics
Inexpensive, compact design Settable number of cleaning cycles when the dp threshold is reached Remote signalling by three defined relays: Operation/fault, cleaning and settable dp alarm Cleaning through potential free contact Instant cleaning with test switch Remote access to parameters via an RS 485 port (read only) possible Digital dp display (0 - 40 mbar) Worldwide distribution
1 . Interval time control: Cyclic cleaning with a variable interval time (time between two cleaning cycles) according to dp Switching threshold control: A cleaning cycle is tripped when settable dp threshold is reached Time control: Cyclic cleaning with a fixed interval time
2 .
3 .
2. Technical data
Housing Material: Design:
ABS Dust-tight, max. 3x M32/M20 possible,
ATEX Ex II 3D T60°C IP 65 Protection class:
Operating temper- ature: Climatic category:
0 - 50 °C
KWF acc. DIN 400040 ( 75 % relative humidity, no condensation allowed)
Control lamp Operation: Cleaning: Fault: Valve display: Alarm threshold: Electrical data Electrical connec- tion: Voltage (primary): Tolerance:
Power: Mains fuse: Valve outputs: Valve voltage: Tolerance:
Valve current:
LED green LED yellow
LED red LED red LED red
Terminal strip 2,5 mm²/valve 1 DC 24V, AC 230 V/50-60 Hz
10 % 42 W/30 VA
3.15 A time-lag, 0.315 A time-lag 12 (extendable to 24)
DC 24 V
10 %
1 A (for pulse time 1 s and
interval time pulse time, otherwise 0.5 A) Pin wiring DC 24 V/0.3 A, AC 250/5 A
0 (4) ... 20 mA Start or dp input
Enable (contact closed)/ Stop (contact open)
Post-cleaning Instant cleaning
Fault acknowledgement (button)
Controller characteristics x = dp measuring range [%/mbar] y = interval time t [s] P-Poti = interval time potentiometer
Relay outputs: Analogue output: Inputs:
Technical data is subject to change without notice!
3. Order numbers
Control MFS-05 dp 2
Order number Type designation 76341846 MFS-05 dp DC 24 V, relay
76341838 MFS-05 dp AC 230 V, 50-60 Hz, relay
4. Dimensions
5. Instrument lead set
A set comprising a pressure sensor and instrument lines can be sup- plied for measuring the differential pressure. Dust protection in the form of a membrane filter is provided at the measuring point for the raw gas. Dirty instrument lines can lead to errors and breakdowns.
*1 = bore Ø 13.5 mm in the filter plate *2 = bore 2x Ø 14 mm in the housing
Control MFS-05 dp 3
Item Designation Nipple G¼, a/f 21 Screw nut on fitting R¼ OD6, a/f 16 Plastic hose PU-4 black, approx. 2 m Sealing ring PVDF Pipe nut DIN 431-A-G¼ - 14H 2x angular screw joint R¼ OD8 Compressed air hose PU-6 blue,
approx. 1.5 m Membrane filter Snap ring 15x1 DIN 472
6. Accessories
7. Default settings
The controller is delivered with a default setting to facilitate optimum in almost any application. This setting should be checked when the controller is started up for the first time. A service engineer can be called in if necessary to alter the setting in the field. Comprehensive documentation for our product range, cleaning units and cartridges can be provided. For more information about Installation and operation, please refer to our Instruction Manual.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70343243.04/2019 Control MFS-05 dp 4
Order number Designation
76109664 MFS-05 extension
79759846 Instrument lead set for dp sensor
76186605 Replacement fuses for MFS-05 dp 24 V, 3.15 A time-lag (pack of 5)
76186597 Replacement fuses for MFS-05 dp 230 V, 0.315 A time-lag (pack of 5)
Filter controller Default settings MFS-05 dp
Parameter Comments Default Operation "Break time control" operating mode No. of valves Observe the notes in chapter 6 of the instruction manual
when making settings n
Break potentiometer Controller characteristic curve chapter 10.9 of the instruction manual 60
Pulse time Pressure cleaning Rotating wing
0.1 s 1.5 s
Post-cleaning cycles 0 Alarm threshold 18 mbar Terminal configuration see wiring diagram Jumpers positions Jumper Sch./Reg.
Jumper T/G cycle Top Top
Operating mode "Switching threshold" Obere Schwelle 14 mbar Cleaning cycles 1 Terminal configuration see wiring diagram Bridge 18 a. 19 Jumpers positions Jumper Sch./Reg.
Jumper T/G cycle Below Top
"Time control" operating mode Terminal configuration Terminals 16 and 17, 18 and 19 are bridged Break time 600 divided by number of valves n xx Jumpers positions Jumper Sch./Reg.
Jumper T/G Zyklus Below Top
The filter control MFS-05 dp is delivered with these parameters.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Telefon 07941 6466-0 Telefax 07941 6466-429 [email protected] www.fluid.filtrationgroup.com 70354989.04/2019
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com
Control MFS-09 Differential pressure-controlled filter controller
1. Features
The Filtration Group MFS-09 filter controller reduces the number of cleaning cycles to a necessary minimum compared to the simple time control principle. It facilitates a longer cartridge service life, improved cleaned air values, smaller variations in the volume of exhaust air and lower costs for compressed air. The filter controller can be operated in seven different modes:
Characteristics
Differential value free selectable 0 bis 10 ... 100 mbar Digital display of the and current valve Exact setting of pulse and break time 2 free selectable dp alarms (min./max.) 15 LED for operating and fault display Flexible selection of functions by menu control, input by 4 buttons Optocoupler input for stop, post cleaning, fault acknowledgement and pressure switch 3 free selectable relay outputs for operating and fault display RS 485 port Worldwide distribution
1 . 2 . 3 . 4 . 5 . 6 . 7 .
Differential pressure related cleaning Variable break time (dp-related) Time controlled cleaning Pressure switch function Post cleaning After-run time for discharge argans Cycle counting (option)
2. Technical data
Housing Material: Design:
Makrolon Dust-tight, max. 10 PG-boltings
possible, ATEX Ex II 3D T60°C
IP 65 Protection class: Operating temperature: Climatic category:
0 - 50 °C KWF acc. DIN 400040
( 75 % relative humidity, no condensation allowed)
4 pushbuttons Control elements: Displays Operation:
p regulator General: Electrical data Electrical connection: Voltage (primary):
7 segment display (2 decimal places), 6 LEDs
7 segment display (4decimal places), 5 LEDs 4 LEDs
Terminal strip 2.5 mm² DC 24V, AC 115 V/50-60 Hz,
AC 230 V/50-60 Hz
10 % 30 W/30 VA
3.15 A time-lag/0.315 A time-lag 12 (extendable to 24)
DC 24 V
10 %
1 A (for pulse time 1 s and
interval time pulse time, otherwise 0.5 A) 0 (4) ... 20 mA
3 relay change-over contact, AC 24 V, 5 A Stop
Post-cleaning Fault acknowledgement (Reset-Hold)
Pressure switch
Tolerance:
Power: Mains fuse: Valve outputs: Valve voltage: Tolerance:
Valve current:
Analogue output: Relay outputs: Inputs:
Technical data is subject to change without notice!
3. Order numbers
Control MFS-09 2
Order number Type designation 76109490 MFS-09 DC 24 V, 12 valve outputs
76109508 MFS-09 DC 24 V, 24 valve outputs
76109474 MFS-09 AC 115/230 V, 50-60 Hz, 12 valve outputs
76109482 MFS-09 AC 115/230 V, 50-60 Hz, 24 valve outputs
4. Dimensions
5. Instrument lead set
A set comprising a pressure sensor and instrument lines can be sup- plied for measuring the differential pressure. Dust protection in the form of a membrane filter is provided at the measuring point for the dirt air. Dirty instrument lines can lead to errors and breakdowns.
*1 = bore Ø 13.5 mm in the filter plate *2 = bore 2x Ø 14 mm in the housing
Control MFS-09 3
Item Designation Nipple G¼, a/f 21 Screw on fitting R¼ OD6, a/f 16 Plastic hose PU-4 black, approx. 2 m Sealing ring PVDF Pipe nut DIN 431-A-G¼ - 14H 2x angular screw joint R¼ OD8 Compressed air hose PU-6 blue,
approx. 1.5 m Membrane filter Snap ring 15x1 DIN 472
6. Accessories
7. Default settings
The controller is delivered with a default setting to facilitate optimum in almost any application. This setting should be checked when the controller is started up for the first time. A service engineer can be called in if necessary to alter the setting in the field. Comprehensive documentation on our product range, cleaning units and cartridges can be provided. For more information about installation and operation, please refer to our Instruction Manual.
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 79791815.04/2019 Control MFS-09 4
Order number Designation
76109730 Instrument lead set for dp sensor MFS-09
76186605 Replacement fuses for MFS-09 24 V, 3.15 A time-lag (pack of 5)
76186597 Replacement fuses for MFS-09 115/230 V, 0.315 A time-lag (pack of 5)
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Dust extraction technology Adapter for conical cartridges Rd72x5 threaded connection
1. Features
The Filtration Group adapter system allows high-quality Filtration Group conical cartridges to be used in dust removal equipment where previously cylindrical cartridges with an Rd60x4 threaded connection were suitable. The cartridges can also be adapted to third-party equipment. If a cartridge is replaced, the adapter can continue to be used.
Characteristics
Easy installation of the cartridge thanks to the proven assembly system Wide choice of standard cartridges available Lower warehousing costs owing to reduced type diversity Worldwide distribution
2. Technical data
Rd60x4 to Rd72x5 adapter Rd72x5 adapter for installation on the clean side
Bayonet to Rd72x5 adapter Rd74x4 to Rd72x5 adapter
Technical data subject to change without notice!
3. Order numbers
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70342686.04/2019
Dust Equipment Adapter RD 72x5 2
Order number Type designations Material 78330508 Adapter RD60x4/RD72x5 VZK VZK
76315329 Adapter RD60x4/RD72x5 V4A V4A
78314445 Adapter cleaned gas RD72x5 VZK VZK
78314528 Adapter cleaned gas RD72x5 V4A V4A
79756131 Adapter RD72x5/Bajonett VZK VZK
76139950 Adapter RD74x4/RD72x5 V4A V4A
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Dust extraction technology SDG-100 Dosing device for filter aid
1. Features
A filter aid sometimes needs to be added to optimise the dust re- moval process. The filter aid is blown into the row gas via an inject- or nozzle, so that it forms a filter aid layer on the cartridges. This improves the cleaning and filtration efficiency in applications with sticky or very fine dusts.
Compact design Easy maintenance Affordable Good dispersion Worldwide distribution
2. Technical data
Operating pressure: Housing/cover material: Surface treatment: Colour:
3 - 4 bar Sheet steel
EPS RAL 7035
The selected filter aid depends on the type of dust and the un- treated gas. The compressed air consumption varies according to the dosing setting. Typical range: Filter aid dosing rate:
0,2 - 2 m³/h (normal operation) 0,3 - 3,5 kg/h Electrical data:
Max. voltage: Max. switching current:
DC 24 V 1 A
3. Dimensions
All dimensions except "V" in mm.
4. Components/spare parts
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70328226.04/2019 Dosing device SDG-100 2
Qty. Part name 2 Magnetic valve ¼"
2 Solenoid DC 24 V/1 A
2 Pressure valve with gauge
2 Ball valve ½"
1 Injector nozzle
1 Piston vibrator
1 Discharge hose
2 Vent filter Pi 0140 Mic
1 Level limit switch (optional)
1 Control cabinet for dosing device (optional)
Type
H
B
L
V [l]
SDG-100 877 504 504 50
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Dust removal filters for combustible dusts Information ATEX-compliant dust removal filters
1. Features
Explosion protection is stipulated for combustible dusts by the 94/9/ EC Directive.
A hazard analysis and risk assessment based on DIN EN 13463 provide the starting point for appraising the suitability of a particu- lar application and selecting the device type. The hazard analysis evaluates the possible explosion hazards and the probability of oc- currence of potentially explosive atmosphere. The analysis presup- poses that the filtration device will be for its "intended purpose" and that it is divided into an installation chamber and a process cham- ber (zones). The possible explosion hazards to be considered are described in DIN EN 1127-1. Hazard analyses are documented for the various applications of Filtration Group dust removal filters.
Particles are separated and upgraded on the raw gas side of a cleanable dust removal filter. The dust cloud that is frequently pro- duced when the filter cartridges are cleaned will cause an explosion in the presence of a sufficiently large spark. To avoid the risk of explosion when combustible dusts are separated, explosion-proof designs in line with ATEX regulations have been specified for Fil- tration Group dust removal filters together with an engineering con- sultant.
2. Selection of the dust removal filter
The dust removal filter is selected according to the minimum ignition energy of the dust and the envisaged application. Filtration Group dust removal filters for installation in Zone 22 are designed with the Ex II 3D c T140 °C type of protection.
* Type B must be selected if the dust removal filter is to be used for one of the following purposes: pneumatic conveying, central aspiration or suction, separation downstream of a drying or grinding process, suction with mechanical conveyors operating at a speed of more than 1 m/s or separation of self-igniting powder.
3. Type A dust removal filter in basic ATEX design with proactive explosion protection
1 . 2 . 3 .
Earth conductor or equipotential bonding conductor Quick-disconnect earth conductor Filter controller or terminal box, category II 3D
Characteristics
Equipotential bonding conductors on all housing parts, incl. earth connection ATEX-compliant electrical components with the appropriate type of protection, e.g. filter controller, magnetic valve, electric motor, level indicator for Zone 22 Terminal strip for connecting more than one magnetic valve to a filter controller or control cabinet Filter cartridges capable of electrostatic discharge (Filtration Group standard, even for a minimum ignition energy > 4 mJ)
Operating principle
Static electricity cannot build up in the basic ATEX version, so that sparking and explosion are ruled out. Sparking must be reliably pre- vented. If this is not possible, a type B dust removal filter must be used instead.
Entstaubungsgerät mit vorbeugendem Explosionsschutz
Dust removal filters for combustible dusts 2
Dust removal filter Minimum ignition energy Type of dust
Type A > 10 mJ Normally flammable
Type A or Type B * Between 3 and 10 mJ Highly flammable
Type B < 3 mJ Extremely flammable
4. Type B dust removal filter in explosion-proof ATEX design
In the case of the explosion-proof design, the dust removal filter must be decoupled from explosions in the raw and clean gas lines. All plant components connected upstream or downstream are then protected against dust explosion propagation. The dust is discharged either in an explosion-proof bucket or by means of a flameproof discharge device.
Explosion protection by decoupling a dust removal filter in explosion-proof design with explosion release.
Example 1: Decoupling with a quick-acting valve and check valve 1 . Earth conductor or equipotential bonding
conductor Filter controller or terminal box Explosion-tested air release valve with in- tegrated flame absorber Rotary valve Explosion-tested check valve VENTEX quick-closing valve Control room or cabinet
2 . 3 .
4 . 5 . 6 . 7 .
Explosion-proof dust removal filter with air release valve
Characteristics Operating principle
Equipotential bonding conductors on all housing parts, incl. earth connection ATEX-compliant electrical components with the appropriate type of protection, e.g. filter controller, magnetic valve, electric motor, level indicator for Zone 22 Terminal strip for connecting more than one magnetic valve to a filter controller or control cabinet Filter cartridges capable of electrostatic discharge (Filtration Group standard, even for a minimum ignition energy > 4 mJ) Max. dust constant (Kst value): 300 bar m/s Signal transmitter on the air release valve for recording explo- sions Quick-acting valve and check valve for decoupling explosions Pressure burst resistance of the housing: 0.5 bar
At the start of an explosion, the fitted spring contact sends a signal to the control room (7) as soon as the air release valve (3) opens. The transmission of the signal causes all electrical components to be disconnected. The check valve on the raw gas side (5) closes automatically by mechanical means in a fraction of a second when the explosion begins. A quick-acting shut-off device (6) decouples the explosion on the clean gas side (6), e.g. the automatic VENTEX quick-closing valve or an active fire barrier. Alternatively, the air re- lease valve (3) can be replaced by a rupture disc or a quench pipe and the rotary valve (4) by a dust bucket.
Dust removal filters for combustible dusts 3
Example 2: Decoupling with extinguishing agent 1 . Earth conductor or equipotential bonding
conductor Filter controller or terminal box Rupture disc Dust bucket with clamping lever Quick-disconnect earth conductor Extinguishing agent bottles Switch box
2 . 3 . 4 . 5 . 6 . 7 .
Explosion-proof dust removal filter with rupture disc
Characteristics Operating principle
Equipotential bonding conductors on all housing parts, incl. earth connection ATEX-compliant electrical components with the appropriate type of protection, e.g. filter controller, magnetic valve, electric motor, level indicator for Zone 22 Terminal strip for connecting more than one magnetic valve to a filter controller or control cabinet Filter cartridges capable of electrostatic discharge (Filtration Group standard, even for a minimum ignition energy > 4 mJ) Max. dust constant (Kst value): 300 bar m/s Rupture disc with breakwire as a signal transmitter Extinguishing agent bottles for decoupling explosions Pressure burst resistance of the housing: 0.5 bar
At the start of an explosion, the rupture disc (3) opens at a defined set pressure and the signal is transmitted to the switch box by the breakwire (7). The transmission of the signal causes the extinguish- ing agent bottles (6) to be activated. The extinguishing agent ex- pelled via the pipes on the raw and clean gas sides prevents the flame front from propagating. At the same time, the signal discon- nects all electrical components. Alternatively, the rupture disc (3) can be replaced by an air release valve or a quench pipe and the dust bucket (4) by a rotary valve.
Dust removal filters for combustible dusts 4
Explosion protection by suppressing the explosion in a dust removal filter in explosion-proof design
Explosion-proof dust removal filter with extinguishing agent bottles 1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 .
Earth conductor or equipotential bonding conductor Filter controller or terminal box Pressure sensor Socket for pressure sensor Extinguishing agent bottles Dust bucket with clamping lever Quick-disconnect earth conductor Switch box
Characteristics Operating principle
Equipotential bonding conductors on all housing parts, incl. earth connection ATEX-compliant electrical components with the appropriate type of protection, e.g. filter controller, magnetic valve, electric motor, level indicator for Zone 22 Terminal strip for connecting more than one magnetic valve to a filter controller or control cabinet Filter cartridges capable of electrostatic discharge (Filtration Group standard, even for a minimum ignition energy > 4 mJ) Max. dust constant (Kst value): 300 bar m/s Extinguishing agent bottle(s) on the dust removal filter for sup- pressing explosions Extinguishing agent bottles in the pipes on the raw and clean gas sides for decoupling explosions Pressure burst resistance of the housing: 0.5 bar
At the start of an explosion, the pressure increase is recorded by two separate pressure sensors (3) and the extinguishing agent bottles (5) are activated by the high-speed electronics. Inside the dust remov- al filter, the flame is suppressed by the extinguishing agent, so that the explosion pressure is reduced. The number of explosion agent bottles depends on the volume of the raw gas side, the maximum explosion pressure, the dust constant and the ignition temperature. If this pressure reduction is ensured by optimising the design of the dust removal filter, it is possible to minimise the explosive action such that additional pressure relief can be dispensed with. The extinguish- ing agent expelled via the pipes on the raw and clean gas sides pre- vents the flame front from propagating. At the same time, the sig- nal from the switch box (8) disconnects all electrical components. Alternatively, the dust bucket (6) can be replaced by a rotary valve.
Dust removal filters for combustible dusts 5
Explosion protection with dust removal filter in explosion-proof design
1 . 2 . 3 . 4 .
Earth conductor or equipotential bonding conductor Filter controller or terminal box Manhole Swinging gallows
Characteristics
Equipotential bonding conductors on all housing parts, incl. earth connection ATEX-compliant electrical components with the appropriate type of protection, e.g. filter controller, magnetic valve, electric motor, level indicator for Zone 22 Terminal strip for connecting more than one magnetic valve to a filter controller or control cabinet Filter cartridges capable of electrostatic discharge (Filtration Group standard, even for a minimum ignition energy > 4 mJ) Dust constant (Kst value) corresponding to the approval for the decoupling elements Explosion decoupling must be provided for the dust removal fil- ter in the raw and clean gas lines Dust removal filter design optimised for the maximum explosion pressure
Operating principle
Explosion-proof dust removal filter In the event of an explosion, the maximum explosion pressure is absorbed by the robust housing. The steel is not stressed bey- ond the yield point in accordance with the design. All electronic components can be disconnected by tripping an optional pressure switch. Cabinet optional.
5. Type examination with explosion test
The stable design of our apparatus is confirmed by an FSA test certificate. A pressure burst resistance of 0.5 bar was demonstrated in a test series with selectively induced explosions. The devices thus comply with the test requirements of EN 14460 "Explosion resistant equipment".
6. Design
Please contact us for detailed technical information, any open questions and for general expert advice. Completion of the relevant question- naire would facilitate in the coordination of all important parameters. Comprehensive documentation on our product range, cleaning units and elements can be provided. For more information about installation and operation, please refer to our Instruction Manual
Filtration Group GmbH Schleifbachweg 45, D-74613 Öhringen Phone +49 7941 6466-0, Fax +49 7941 6466-429 [email protected], www.fluid.filtrationgroup.com 70373951.05/2019 Dust removal filters for combustible dusts 6
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Aerosol separator device ASL 1 - 4 Nominal volume flow up to 3600 m³/h
1. Features High-performance device for separating cooling lubricants from machine tool exhaust air
In industrial machining and shaping processes – such as in modern machine tools – cooling lubricants are used under high pressure. This sends more aerosols into the ambient air. To prevent the aerosol concentrations from exceeding the permitted limits, the cooling lubricant mist must be continuously extracted from the machine’s work area and cleaned. Filtration Group aerosol separator devices efficiently protect workers, equipment and production facilities from cooling lubricant aerosols and improve their productivity.
Characteristics Extraction of damaging aerosols right at the processing
machine Can be used for aqueous cooling lubricant applications or
applications with oil aerosols less than 20 mg/m³ High energy efficiency Modular structure of the individual filter stages Optional H13 filter stage Modular design for direct installation of main components into
the processing machine Small space requirements Long maintenance interval and service-friendly operation Cleanable and reuseable individual filter stages Extensive accessories Optimal price-performance ratio Worldwide distribution and service
Aerosol separator device ASL 1 - 4 2
2. Functional principle The raw air from the area of the machine tools is extracted with a powerful fan (5). The raw air flows through each filter stage. The wire mesh pre-filter stage (1) removes the large dirt particles (chips, coarse dirt) and protects the downstream separation stages from contamination. Additionally, at this stage the large aerosols are separated through turbulence and gravity. The primary separation stage (2) removes the coarse to fine aerosols. The secondary separation stage (3) removes the very fine aerosols. The largest share of fine aerosols can be separated thanks to a local acceleration of the stream via perforated baffle
plate and a subsequent slowdown in a multi-layered Miofilter panel. A star pleated fine filter element (4) can be used additionally to remove the remaining very fine aerosols from airstream. The bottom of the housing collects the separated aerosol, which is sent through a drain hose into the storage tank for cooling lubricant. The transported air quantity depends strongly on the stage of expansion of tthe ASL and can vary during operation in dependency of each filter stage´s contamination. The gauge (6) measures the adjacent vacuum before the first filter stage and is an indicator for the actually funded volume flow.
1 Wire mesh pre-separator 2 Primary separation stage 3 Secondary separation stage 4 Fine filter 5 Fan 6 Maintenance indicator (analog gauge)
3. Procedural principle 4. Application area
Suitable for: water-mixable cooling lubricants for machine tools non-water-mixable cooling lubricants (cutting, grinding and
drilling oil) at raw gas load less than 20mg/m³ Other special applications on request. Limits of use: Set-up in potentially explosive atmospheres (zones 0, 1 and 2) is not permitted! Extraction of toxic or hazardous substances is not permitted!
a Air b Aerosoles
Aerosols going through the separation plates
Aerosol separator device ASL 1 - 4 3
5. Dimensions
All Dimension except "D" in mm Type A ±3 B ±3 C ±3 D F G H In Out
ASL 1 860 475 400 G3/8 260 160 445 DN 150 DN 150
ASL 2 1056 512 490 G3/8 305 235 512 DN 200 DN 150
ASL 3 1310 625 900 G3/8 510 355 541 DN 300 DN 300
ASL 4 1510 805 1100 G3/8 610 455 502 DN 300 DN 300
6. Technical specification
ASL 1 ASL 2 ASL 3 ASL 4
Operating volumetric flow m³/h: 500 1000 2000 3600
Operating temperature range °C: +10 bis +50 +10 bis +50 +10 bis +50 +10 bis +50
Motor voltage VAC/50 Hz: 400 400 400 400
Power consumption A: 1 1.35 2.7 6.5
Motor power kW: 0.37 0.55 1.1 3
Protection class: IP 54 IP 54 IP 54 IP 54
Motor speed U/min: 2800 2800 2840 2880
Sound level dB (A): 74 74 73 72
Raw gas connection mm: DN 150 DN 200 DN 300 DN 300
Clean gas connection mm: DN 150 DN 150 DN 300 DN 300
Drain hose: 15x2 mm PVC transparent (5.5 m)
Dimensions LxBxH mm: 860x475x400 1056x512x550 1310x625x960 1510x805x1160
Weight kg: 70 85 150 190
In = Inlet Out = Outlet D = Drain
Aerosol separator device ASL 1 - 4 4
7. Type number key
Type number key with order example ASL 2.2 Type
ASL Aerosol Separator Light
Series
1 up to 500 m³/h, recommended extraction area up to 2 m³
2 up to 1000 m³/h, recommended extraction area up to 4 m³
3 up to 2000 m³/h, recommended extraction area up to 8 m³
4 up to 3600 m³/h, recommended extraction area up to 16 m³
Filterstufen
1 Pre-separator incl. Mio-filter
2 Pre-separator incl. Mio-filter and fine filter
ASL 2 2 ASL bis 900 m³/h mit Vorabscheider, Miofilter und Feinfilter (Auswahlbeispiel)
8. Order numbers
Part designation Order number ASL 11 RAL 7035 72429284 ASL 12 RAL 7035 72416648 ASL 21 RAL 7035 72373051 ASL 22 RAL 7035 72383123 ASL 31 RAL 7035 72406570 ASL 32 RAL 7035 72395791 ASL 41 RAL 7035 72439127 ASL 42 RAL 7035 72437692
9. Spare parts
Part designation Fig. position in
functional principle Order number
ASL 1 ASL 2 ASL 3 ASL 4 Pre-separator 1 72366908 72373140 72352822 72392822 Primary separation stage element 2 72417927 72374686 72388445 72438238 Secondary separation stage element 3 72417939 72374780 72388983 72438243 Fine filter 4 72418905 72382322 2x 72382322 3x 72382322 HEPA filter not shown - Fan 5 72454474 72420067 72459040 72458466 Maintenance indicator (analog gauge) 6 72388574 Service kits not shown see 10.1 Service kits
10. Accessories and options
10.1 Service kits The filter stages in the ASL unit are clean- and reusable. It is useful to order a service kit with the new device to avoid a standstill of machines during the cleaning and drying of elements. Service kits ASL 11 Order-no. 72425205 ASL 12 Order-no. 72425206 ASL 21 Order-no. 72422335 ASL 22 Order-no. 72425124 ASL 31 Order-no. 72422380 ASL 32 Order-no. 72425204 ASL 41 Order-no. 72439391 ASL 42 Order-no. 72439389 Please also read our cleaning recommendation for fine and Mio-filter.
10.2 Suspended solids filter (HEPA downstream filter stage) For very high requested quality of cleaned air in recirculation mode, there is an option to add a Filtration Group filter (HEPA) downstream. HEPA downstream filters (class H13) are standardly available with filter surfaces about 3.5 m², 7 m ², 12 m² or 16 m². Preparing of a HEPA downstream filter stage depends strongly on the application and that´s why they are only available on request. 10.3 Silencer Suitable silencer including mounting material can be prepared and offered if necessary. 10.4 Height adjustable racks for installing/mounting the unit besides a tooling machine (on request). 10.5 Piping kits Optimal piping concepts and kits can be prepared and offered on request. 10.6 Desired finishes The units are standardly powder coated with RAL7035. Other RAL colours are available on request.
Aerosol separator device ASL 1 - 4 5
11. Questionnaire for requests
Aerosol separator device ASL 1 - 4 6
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 72397644.04/2019
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Aerosol Separator Device
LGA 601 FU/FUW
Nominal volume flow 600 m³/h
1. Features
High performance aerosol separator device for separation of
coolant from tooling machine exhaust air
Excellent retention rates 100 % at 1 µm aerosols
Suitable for high raw gas loads up to
3000 mg/m³
Equipped with high-efficient coalescer elements
High dirt holding and optimized service life
Pre-separation system for optimized service life
HEPA filter stage available for more efficiency
Low maintenance and energy system
Modular design for direct installation of main components onto
tooling machines
Quality filters, easy to service
Low space requirements
Worldwide distribution and service
Numerous accessories
2. Fractional collection efficiency 3. Operating principle
x = Particle size in µm
y = Fractional retention rate in % Oil aerosols are sucked away from the machining space of ma-
chine tools. The oil-laden air flows outward through the coales-
cer element from the inside. The oil attaches itself to the fibre me-
dia as it passes through the filter. Minute oil droplets "coalesce"
to form larger drops. These larger droplets migrate downwards
on the coalescer element due to gravity. The oil accumulates at
the bottom of the housing and is returned to the cooling lubricant
storage reservoir via the oil drain hose and the membrane valve.
The vacuum in the filter housing causes external air to be sealed
off by the membrane valve. The valve opens automatically when
the oil in the drain hose reaches a height of at least 500 mm. The
cleaned airflow is sucked away by means of a high-pressure fan
and blown out at the top through a silencer.
Aerosol: Wiolan SH 10
Raw gas concentration: 50 mg/m³
Volume flow: 600 m³/h
1 = Filter cartridge as delivered
2 = Filter cartridge after 100 operating hours
4. Application 5. Product information
Suitable for non-water-miscible cooling lubricants (cutting oil,
grinding oil, drilling oil) and oil aerosol exhausted by machine
tools and also for water-miscible cooling lubricants.
LGA 601 FU and FUW
The LGA 601 is a filtering separator with optional pre-separation
(when FUW design).
It is driven by a frequency controlled motor. A volumetric flowrate
sensor supplies the actual value required to obtain a constant
volume flow of 600 m³/h. If this value falls below the setpoint, an
electrical signal is output at approximately 450 m³/h. These sig-
nals can be evaluated to enable suitable maintenance action to be
taken.
Operating limits
If oil is used as cooling lubricant for machining processes, air usu-
ally has to be sucked away from the working area to prevent the
atomized oil from dispersing. The concentrations that often oc-
cur in the cooling lubricant jet or in the machine room could result
in ignition in case of tool breakage, for example. If the machining
process involves flammable cooling lubricants or flammable ma-
terials, safe operation must be ensured by providing suitable fire
and explosion protection devices in conformance with statutory
regulations.
Installation in potentially explosive atmosphere (Zones 0, 1 and 2) is not permitted!
6. Order numbers
Aerosol Separator Device LGA 601 FU/FUW 2
Type Order number
LGA 601 FUW RAL 7035 72374902
LGA 601 FU RAL 7035 72410327
7. Modules/main components
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Membrane valve (FU 1x/FUW 2x)
Oil hose (FU 1x/FUW 2x)
Air inlet nozzle
Oil drain nozzle (FU 1x/FUW 2x)
Pre-separation element (only FUW)
Coalescer element
Housing
Filter housing
Eyebolt for transport
Fan with FU
Electric motor
Air outlet nozzle/Mounting fixture for HEPA filter
Silencer
Connection port
Volume flow display
Frequency converter
Volumetric flowrate sensor
Mounting base plate
8. Technical data
Aerosol Separator Device LGA 601 FU/FUW 3
Volume flow 600 m³/h
Temperature range + 10 °C to + 60 °C
Air nozzles (2x Jacob) 150 mmm
Oil hose (2x) PVC transparent 15x2 mm (5,5 m) - (FUW 2x)
Filter 1 coalescer element and 1 pre-separation element (only FUW)
Filter surface 4.8 m²
Dimensions (LxWxH) 919x550x825 mm
Weight 140 kg
Supply voltage 3 AC 400 V/PE, 50-60 Hz
Current consumption 3.3 A
Protection class electrical devices IP54
Backup fuse 10 A
Connection port Harting 10B
Motor output 1.5 kW
Motor speed 5920 U/min
Sound level 69 dB (A)
9. Dimensions
A*
B*
C*
1*
2*
3*
Min. clearance required for filter element change
Removable side panel
Snap closure filter housing
Membrane valve
Oil hose
Raw gas inlet connection DN 150
8*
12*
14*
15*
18*
Filter housing
Clean gas outlet connection DN 150
Connection port
Volume flow display
Mounting base plate
Aerosol Separator Device LGA 601 FU/FUW 4
10. Installation 11. Spare parts
1
2
3
4
5
6
7
Equipotential bonding
Suction pipe
Raw air inlet nozzle
Oil hose (FUW 2x)
Oil storage reservoir
Membrane valve (FUW 2x)
Exhaust air pipe
Note the minimum clearance of 480 mm is required for ele-
ment removal!
Aerosol Separator Device LGA 601 FU/FUW 5
Order numbers for spare parts
Designation Order number
Pre-separation element(only
LGA 601 FUW)
70515630
Coalescer element 79354390
Silencer 76326227
Oil hose 76326268
Membrane valve 78769697
Fixing nut for Coalescer element 76302996
Differential pressure transmitter 72404747
Volume flow display 70593410
Fixing nut for pre-separation ele-
ment (only LGA 601 FUW)
76302996
Fan with frequency-controlled
motor
72374884
12. Accessories and options
12.1 HEPA filter
For very high requested quality of cleaned air in recirculation mode,
there is an option to add a HEPA filter downstream. Thanks to the
outstanding separating performance of the LGA device, HEPA filter
an reach a very long service life. HEPA downstream filters (class
H13) are standardly available with filter surfaces about 3.5 m². Or-
der number 72381952
12.2 Rack
For installation or mounting of the LGA-Gerätes beside a tooling
machine. Order number 70539323
A* plate height adjustable
B* height adjustable grid
Aerosol Separator Device LGA 601 FU/FUW 6
12.3 External preseparation with an impact separator (MIO filter plate)
Protects the prefilter and main filter installed in the unit from impurities such as entrained metal parts, dust particles or macro emulsions.
MIO filter plates are cleanable coarse filters which can achieve class G4 (EN 779) depending on the inflow velocity.
12.3.1 Installation in the tooling machine
The MIO filter plate (order number 70569965) can be installed into
the tooling machine directly in front of the raw air inlet nozzle of the
LGA 601 using the fixing set (order number 70571759).
12.3.2 Installation outside the tooling machine
The MIO filter plate (order number 70569965) can be installed out-
side the tooling machine in the sheet metal housing (order number
70579167) in front of the oil aerosol separator device.
1* Membrane valve
2* Oil hose
12.4 Tubing package
DN150 tubing package with a total lenght of approx. 5 meters in-
cludes two 90° bends, tube sections and clamps incl. seals. Order
number 70549566
12.5 Keypad for frequency converter and display
Allows the volume flow (350 to 700 m³/h) to be optimally adapted to
the operating conditions (must be installed by a qualified electrician
or customer service). Energy efficiency is significantly improved as
a result. Order number 72415282
Aerosol Separator Device LGA 601 FU/FUW 7
13. Check list for aerosol separators
Filtration Group GmbH
Schleifbachweg 45
D-74613 Öhringen
Phone +49 7941 6466-0
Fax +49 7941 6466-429
www.fluid.filtrationgroup.com
07/2019
Aerosol Separator Device LGA 601 FU/FUW 8
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Oil Mist Separator Unit LGA 1200 FU/FUW Nominal volume flow 1200 m³/h
1. Features
High performance oil mist separator unit for separation of coolant from tooling machine exhaust air
Compact design High oil mist load capacity Excellent retention rates Quality filters, easy to service Service reduced and energy-saving system Equipped with high-efficient coalescer elements High dirt holding and optimized service life Modular design for direct installation of main components onto tooling machines Pre-separation system for optimized service life Optional backfitting with a HEPA filter (H13) for more efficiency Recirculating or exit air operation available Worldwide distribution
2. Fractional collection efficiency 3. Operating principle
x = Particle size in µm y = Fractional retention rate in % Oil aerosols are sucked away from the machining space of ma-
chine tools. The oil-laden air flows outward through the coales- cer element from the inside. The oil attaches itself to the fibre me- dia as it passes through the filter. Minute oil droplets "coalesce" to form larger drops. These larger droplets migrate downwards on the coalescer element due to gravity. The oil accumulates at the bottom of the housing and is returned to the cooling lubricant storage reservoir via the oil drain hose and the membrane valve. The vacuum in the filter housing causes external air to be sealed off by the membrane valve. The valve opens automatically when the oil in the drain hose reaches a height of at least 500 mm. The cleaned airflow is sucked away by means of a high-pressure fan and blown out at the top through a silencer.
Aerosol: Wiolan SH 10 Raw gas concentration: 50 mg/m³ Volume flow: 600 m³/h
1 = Filter cartridge as delivered 2 = Filter cartridge after 100 operating hours
4. Application 5. Product information
Suitable for non-water-miscible cooling lubricants (cutting oil, grinding oil, drilling oil) and oil aerosol exhausted by machine tools and also for water-miscible cooling lubricants.
LGA 1200 FU and FUW The LGA 1200 is a filtering separator with optional pre-separation in FUW version. It is driven by a frequency controlled motor. A volumetric flowrate sensor supplies the actual value required to obtain a constant volume flow of 1200 m³/h. If this value falls below the setpoint, an electrical signal is output at approximately 900 m³/h. These sig- nals can be evaluated to enable suitable maintenance action to be taken.
Operating limits
If oil is used as cooling lubricant for machining processes, air usu- ally has to be sucked away from the working area to prevent the atomized oil from dispersing. The concentrations that often oc- cur in the cooling lubricant jet or in the machine room could result in ignition in case of tool breakage, for example. If the machining process involves flammable cooling lubricants or flammable ma- terials, safe operation must be ensured by providing suitable fire and explosion protection devices in conformance with statutory regulations.
Installation in potentially explosive atmosphere (Zones 0, 1 and 2) is not permitted!
6. Order numbers
Oil Mist Separator Unit LGA 1200 FU/FUW 2
Type Order number
LGA 1200 FU RAL7035 70526210
LGA 1200 FUW RAL7035 70386720
7. Modules/main components
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
Membrane valve (FU 1x/FUW 2x) Oil hose (FU 1x/FUW 2x) Air inlet nozzle Oil drain nozzle (FU 1x/FUW 2x) Pre-separation element (only FUW) Coalescer element Housing Filter housing Eyebolt for transport Fan Electric motor Air outlet nozzle/base for HEPA filter Silencer Connection port Volume flow display Frequency converter Volumetric flowrate sensor Mounting base plate
8. Technical data
Oil Mist Separator Unit LGA 1200 FU/FUW 3
Volume flow 1200 m³/h
Temperature range + 10 °C to + 80 °C
Air nozzles (2x Jacob) 200 mm/150 mm
Oil hose (2x) PVC transparent 15x2 mm (5 m) (FUW 2x)
Filter
1 pre-separation element and 1 coalescer element (FU) 1 pre-separation element and 2 coalescer elements (FUW)
Filter surface 9.5 m²
Dimensions (LxWxH) 1155x641x1073 mm
Weight 237 kg
Supply voltage 3 AC 400 V/PE, 50-60 Hz
Current consumption 9.5 A
Protection class electrical devices IP54
Backup fuse 16 A
Connection port Harting 10B
Motor output 4 kW
Motor speed 6190 U/min
Sound level 72 dB (A)
9. Dimensions
*1 *2 *3 *4
Air outlet nozzle Air inlet nozzle Cover removable for changing element Side cover removable
HEPA filter (H13) (further versions upon request) Minimum clearance required 150 mm
Oil Mist Separator Unit LGA 1200 FU/FUW 4
10. Installation 11. Spare parts and accessories
1 2 3 4 5 6 7
Equipotential bonding Suction pipe Air inlet nozzle Oil hose (2x) Oil storage reservoir Membrane valve (2x) Exhaust air pipe
* For FUW version are 2 elements needed
Note the minimum clearance of 480 mm is required for ele- ment removal!
Oil Mist Separator Unit LGA 1200 FU/FUW 5
Order numbers for spare parts and accessories
Designation Order number Pre-separation element 70518319
Coalescer element (2x) 70373631
HEPA after-filter 72381953
Membrane valve * 78769697
Harting easy hood (19 30 010 1540)
70360184
Harting bush insert (09 33 010 2716)
70345233
Jacob pipe nozzle (11151431) 70346551
Jacob clamp ring (12152903) 79389081
Jacob NBR flanged sealing ring (10156951)
76141121
Jacob 90° bend (11151339) 70365712
Fan 70516277
Frequency converter 70514173
Volumetric flowrate display 70385600
Electrical plug connection 72374158
Oil hose 5 m * 70595658
Element sealing O-Ring 70378616
Element housing flanged sealing ring
70576597
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 70517226.06/2019 Oil Mist Separator Unit LGA 1200 FU/FUW 6
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Filter element Oil separator element for oil separator devices
1. Features
High performance aerosol separator element for separation of coolant from tooling machine exhaust air
Oil separator element 2
3. Fractional collection efficiency 4. Dimensions
x = Particle size [μm] y = Fractional retention rate [%] Aerosol: Wiolan SH 10 Raw gas concentration: 50 mg/m³ Volume flow: 600 m³/h 1 = Filter cartridge as delivered 2 = Filter cartridge after 100 operating hours 5. Application
Suitable for non-water-miscible cooling lubricants (cutting oil, grinding oil, drilling oil) and oil aerosol exhausted by machine tools and also for water-miscible cooling lubricants.
6. Technical data 7. Order numbers Volume flow 600 m³/h Order numbers for spare parts p 40 mbar at 600 m³/h at the
operating point Designation Order number
Coalescer element 79354390 Temperature range + 10 °C up to + 60 °C Fixing nut for Coalescer element 76302996 Filter surface 46000 cm²
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 04/2019
Oil mist separation LGA Series 600, 1200 und 2400 FUW for direct suction from tooling machine
Features
High performance oil mist separator unit for separation of coolant from tooling machine exhaust air
High reliability Very low maintenance costs Low maintenance equipment High economic efficiency Low operating costs Service life up to two years possible Complies the labour-safety regulation „ASV”
MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.fluid.filtrationgroup.com
Application examples
Further MAHLE products for tooling machine
Suction filter for dry tooling application
Automatic filter for cooling lubricants
Mechanical emulsion breaker
Fluid filters and elements Screen basket filter
Further information or product sheets requested?
Name: Phone: Fax: Email: Theme:
Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 [email protected] www.fluid.filtrationgroup.com 04/2019 Oil mist separation - LGA series 600, 1200 and 2400 FUW 2
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Phone: +49 7941 / 6466 - 0 Fax: +49 7941 / 6466 - 429Email: [email protected]
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