npsh calculator for process engin

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NPSH Calculator for Process Engin

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  • NPSH CalculatorAuthor: Dimitrii Pokrovskii

    Nov. 16th, 2007, Brought to you by with permittance from Author1 - Start 2

    Pump Operating Parameters System Inlet Height ConfigurationOpen System:

    Fluid Temperature (through the pump): (32 - 212 F) 45 deg. FTotal Pump Volumetric Flow Rate: 0 gpm

    Atmospheroc Pressure: (can't change) 14.7 PSI33.96 ft. WaterFluid Vapor Pressure: 0.75 (ft. Water)

    Surface PressureWater Vapor Pressure Reference Table 0Water Temp. Vapor Pressure(Deg. F) (ft. Water)

    80 1100 2120 4140 7180 18200 28212 33.96

    [email protected] www.engineering-bear.comwww.azpiping.com

    75 100 125 150 175 200 2250

    5

    10

    15

    20

    25

    30

    35Water Vapor Pres. @ Sea Level

    Temperature Deg. F

    Vapo

    r Pre

    s.(ft

    . Wat

    er)

    liquid level

    liquid level

  • with permittance from Author2 3 - When You're Done W/ Step 3 - Press the Calculate NPSH Button

    System Inlet Height Configuration System Piping Configuration1 Pipe Type Schedule 40

    Pipe Size (Nominal) 1Pipe Length 0Flow Rate 0

    Fittings Qt. Eq. Length90 Ells 0 2045 Ell 0 16Globe Valve 0 340Angle Valve 0 150

    Surface Pressure Ball Valve 0 8PSIG BF-Valve 0 29.9

    Ck-Valve 0 55Stand. Tee - flow through run 0 20

    Stand. Tee - flow through branch 0 60- 0 0

    Total Eq. Length

    (Optional)4 Pipe Type Schedule 40

    Pipe Size (Nominal) 1Static Head Pipe Length 0

    Height: 0 ft. Flow Rate 0

    Fittings Qt. Eq. Length90 Ells 0 2045 Ell 0 16Globe Valve 0 340Angle Valve 0 150Ball Valve 0 8BF-Valve 0 29.9Ck-Valve 0 55Stand. Tee - flow through run 0 20Stand. Tee - flow through branch 0 60- 0 0

    Total Eq. Length

    h

    -hinlet

    inlet

    (Positive) Height

    (Negative) Height

    Each sub system is defined by a fitting that either changes the pipe size or a Tee that combines or separates flow.

  • Design Calculator - Do not Edit Values Here

    Pipe Length (ft.) ID (inch)

    Ref.

    NA NA 1 1.05NA NA 2 2.07NA NA 3 3.07NA NA 4 4.03NA NA 5 5.05NA NA 6 6.07NA NA 8 8.07NA NA 10 10.14NA NA 12 12.09

    14 13.131 0 0 1 1.0494 0 0 1 1.0492 0 0 1 1.0495 0 0 1 1.0493 0 0 1 1.0496 0 0 1 1.049

    Total Fitting Eq. L

    Nominal Diam.

  • 3 - When You're Done W/ Step 3 - Press the Calculate NPSH Button(Optional)

    2 Pipe Type Schedule 40inch Pipe Size (Nominal) 1 inchft Pipe Length 0 ftgpm Flow Rate 0 gpm

    Total Fittings Qt. Eq. Length Total0 90 Ells 0 20 00 45 Ell 0 16 00 Globe Valve 0 340 00 Angle Valve 0 150 00 Ball Valve 0 8 00 BF-Valve 0 29.9 00 Ck-Valve 0 55 00 Stand. Tee - flow through run 0 20 00 Stand. Tee - flow through branch 0 60 00 - 0 0 00 Total Eq. Length 0

    (Optional)5 Pipe Type Schedule 40

    inch Pipe Size (Nominal) 1 inchft Pipe Length 0 ftgpm Flow Rate 0 gpm

    Total Fittings Qt. Eq. Length Total0 90 Ells 0 20 00 45 Ell 0 16 00 Globe Valve 0 340 00 Angle Valve 0 150 00 Ball Valve 0 8 00 BF-Valve 0 29.9 00 Ck-Valve 0 55 00 Stand. Tee - flow through run 0 20 00 Stand. Tee - flow through branch 0 60 00 - 0 0 00 Total Eq. Length 0

  • Rel. Roughnesse = 0

    Flow GPM Flow (ft^3/s) Velocity (ft/s) Re e/D0.86 NA 0 0.000 0 0 NA3.36 NA 0 0.000 0 0 NA7.39 NA 0 0.000 0 0 NA

    12.73 NA 0 0.000 0 0 NA20.01 NA 0 0.000 0 0 NA28.89 NA 0 0.000 0 0 NA51.16 NA 0 0.000 0 0 NA80.69 NA 0 0.000 0 0 NA114.8 NA 0 0.000 0 0 NA135.3 NA 0 0 0

    0.86 0 0 0.000 0 0.0009533 0.010.86 0 0 0.000 0 0.0009533 0.010.86 0 0 0.000 0 0.0009533 0.010.86 0 0 0.000 0 0.0009533 0.010.86 0 0 0.000 0 0.0009533 0.010.86 0 0 0.000 0 0.00095329 0.01

    Total Frictional Head Loss:

    Pipe ID Area (inch^2)

    Friction Factor

  • 3 - When You're Done W/ Step 3 - Press the Calculate NPSH Button(Optional)

    3 Pipe Type Schedule 40Pipe Size (Nominal) 1 inchPipe Length 0 ftFlow Rate 0 gpm

    Fittings Qt. Eq. Length Total90 Ells 0 20 045 Ell 0 16 0Globe Valve 0 340 0Angle Valve 0 150 0Ball Valve 0 8 0BF-Valve 0 29.9 0Ck-Valve 0 55 0Stand. Tee - flow through run 0 20 0Stand. Tee - flow through branch0 60 0- 0 0 0

    Total Eq. Length 0

    (Optional)6 Pipe Type Schedule 40

    Pipe Size (Nominal) 1 inchPipe Length 0 ftFlow Rate 0 gpm

    Fittings Qt. Eq. Length Total90 Ells 0 20 045 Ell 0 16 0Globe Valve 0 340 0Angle Valve 0 150 0Ball Valve 0 8 0BF-Valve 0 29.9 0Ck-Valve 0 55 0Stand. Tee - flow through run 0 20 0Stand. Tee - flow through branch0 60 0- 0 0 0

    Total Eq. Length 0

  • Safety FactorPiping 1.3Fittings 1.3

    HEAD LOSS

    SumNA NA NANA NA NANA NA NANA NA NANA NA NANA NA NANA NA NANA NA NANA NA NANA NA NA

    0 0 00 0 00 0 00 0 00 0 00 0 0 ft. water

    Total Frictional Head Loss: 0 PSI0

    HEAD Fittings

    Head Pipe

  • 13769344.xls

    Air Systems Confidential 01/31/2009 Page 9

    Date: 1/31/2009 7:28 NPSH CalculationJob Name: Address:

    Drawings / Page:Max GPM:

    Constants / Assumptions:

    Mean Operating Fluid Temperature: 45 F Total Flow Through Pump: 0 gpm Atmospheric Pressure: 14.70 PSIA 33.96 ft. Water

    Pumped Fluid: WATER Vapor Pressure of Liquid: 0.75 ft. water Surface Pressure: 0 PSIG (if exposed to air surface pressure = 0)

    Piping Configuration:

    Pipe

    Sub System#: 1 2 3 4 5 6Pipe Diam. (Nom): 1 inch 1 inch 1 inch 1 inch 1 inch 1 inch

    Pipe Length: 0 feet 0 feet 0 feet 0 feet 0 feet 0 feetFlow Rate: 0 gpm 0 gpm 0 gpm 0 gpm 0 gpm 0 gpm

    TotalPipe Pressure Drop: 0.0 ft. Water 0.0 ft. Water 0.0 ft. Water 0.0 ft. Water 0.0 ft. Water 0.0 ft. Water 0.0

    0.0 psi 0.0 psi 0.0 psi 0.0 psi 0.0 psi 0.0 psi 0.0Valves (Fully Open) / Fittings

    1 2 3 4 5 6

    Qt. Total Qt. Total Qt. Total Qt. Total Qt. Total Qt. Total90 Ells 0 20 0 0 20 0 0 20 0 0 20 0 0 20 0 0 20 0

    45 Ell 0 16 0 0 16 0 0 16 0 0 16 0 0 16 0 0 16 0Globe Valve 0 340 0 0 340 0 0 340 0 0 340 0 0 340 0 0 340 0Angle Valve 0 150 0 0 150 0 0 150 0 0 150 0 0 150 0 0 150 0

    Ball Valve 0 8 0 0 8 0 0 8 0 0 8 0 0 8 0 0 8 0BF-Valve 0 29.9 0 0 29.9 0 0 29.9 0 0 29.9 0 0 29.9 0 0 29.9 0Ck-Valve 0 55 0 0 55 0 0 55 0 0 55 0 0 55 0 0 55 0

    Stand. Tee - flow through run 0 20 0 0 20 0 0 20 0 0 20 0 0 20 0 0 20 0Stand. Tee - flow through branch 0 60 0 0 60 0 0 60 0 0 60 0 0 60 0 0 60 0

    - 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 TotalEq. Length Total: 0 0 0 0 0 0 0

    Fitting Pressure Drop: 0.0 ft. water 0.0 ft. water 0.0 ft. water 0.0 ft. water 0.0 ft. water 0.0 ft. water 0.00.0 psi 0.0 psi 0.0 psi 0.0 psi 0.0 psi 0.0 psi 0.0

    DescriptionAdditonal Pressure Drops: input here 0.0 ft. water

    input here 0.0 ft. waterinput here 0.0 ft. waterinput here 0.0 ft. waterinput here 0.0 ft. water

    Total: 0.0 ft. water Total Head Loss (Pipe + Fittings + Additional Drops) : 0.0

    Results

    (Static Head) (Vapor Pressure) (Loss in Fittings) NPSHANPSHA = 34.0 + 0.0 + 0.0 - 0.8 - 0.0 - 0.0 - 0.0 = 33.21 ft. Water

    (Atmospheric Pressure) (Surface Pressure) (Loss in Pipe Length) (Additonal Loss)Net Positive Suction Head Available

    Pump Schedule #: NPSHR 0 ft. WaterMFR: Net Positive Suction Head Required

    Model #: (From Pump Curve)

    Safety Factor Enter NPSHR

    Eq. Length

    Eq. Length

    Eq. Length

    Eq. Length

    Eq. Length

    Eq. Length

  • Nom. Diam.Inchs

    1/81/43/81/23/4

    11 1/41 1/2

    22 1/2

    33 1/2

    45

    68

    1012

    1416

    1820

    24

    PDF Table of Schedule 40 & 80 Pipe Geometry

    Adobe Acrobat 7.0 Document

  • Sche

    dule

    40

    Sche

    dule

    80

    ID IDInches Inches

    0.27 0.220.36 0.30.49 0.420.62 0.550.82 0.741.05 0.961.38 1.281.61 1.52.07 1.942.47 2.323.07 2.93.55 3.364.03 3.835.05 4.816.07 5.767.98 7.63

    10.02 9.5611.94 11.3813.12 12.5

    15 14.3116.87 16.1318.81 17.9422.63 21.56

  • This Data is for Development Purposes

    Note: Trying tofigure out how my fluids results compare to the table values found in the handbook and the pump wheellooks like there is a safety factor associated with the table values when compared to the theoretical values. More testing needs to be done with a wider range of flows and pipe sizes

    Rel. Roughtness Pressure Drop in 100 ft. of Pipee = 0.001 My Value Flow Wheel DI GPMRatio 1.0 1.85 2.4 3 100

    1.5 1.95 3 90Rel. Roughness 0.92 1.2 3 70e = 0.001 0.68 0.9 3 60Ration 1.3 2.7 2.7 5 400

    1.6 1.6 5 3002.4 2.3 6 7001.2 1.3 8 9001.5 1.6 8 1000

    1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.81.25

    1.5

    1.75

    2

    2.25

    2.5

    2.75

    My Value

    ASH

    RAE

    Valu

    e

  • Note: Trying tofigure out how my fluids results compare to the table values found in the handbook and the pump wheellooks like there is a safety factor associated with the table values when compared to the theoretical values. More testing needs to be done with a wider range of flows and pipe sizes

    0.6 0.8 1 1.2 1.4 1.6 1.8 20.75

    11.251.5

    1.752

    2.252.5

    My Value

    ASHR

    AE

    Valu

    e

  • ASI-NPSH Calculator VS HVAC PUMP Handbook

    HVAC PUMP Handbook - Author: James B. Rishel

    Flow

    Rat

    e (G

    PM)

    looks like there is a safety factor associated with the table values when compared to the theoretical values. More testing needs to be done with a wider range of flows and pipe sizes 10001500200022502500275030003250350037504000425045004750500052505000

    Han

    dboo

    k H

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    Loss

    for 1

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    Pipe

    (ft o

    f Wat

    er)

    Asi C

    alcu

    lato

    r H

    ead

    Loss

    for 1

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    Pip

    e (ft

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    STARTREPORTTABLE DATADEVELOPMENT