PRODUCT SPEC t F l CAT ION

E7012/ET022TITLE

MODEL E7012/E7022'ERIES

TIMING RELAYS

.CLASS tE

PREPA ED

CHECKED

APPROVEOI J P .C.+j.

APPROVED. A':;!'(; <"-cr',.:

DATE3 J"o

~i'O/d'O

C/fi~o

NUCLEARSAFETY

RELATEDREVISION INDEX

EGO RE

80-47 D

81-173 E

SHEETS EFF.

ALL1 6 22

DATE

4-3-80-1-1

EGO SHEETS EFF. DATE

REVISIONSTATUS

OFSHEETS

RE V.

SHEET

E D D D D E

2 3 45 67D D D

10 11 12

D D

'6 14

D D

15 16 17 19 19

D D D D D

20 21

1 ~ 0 PURPOSE

1 ~ 1 The purpose of this specification is to define the performancecharacteristics of Control Products Division of Amerace Coro. {CTP)Agastat'elays identified herein. The performance characteristicsstated were derived from the results of a qualification test, pro-gram, which was designed to measure the performance ox the devicesunder normal and abnormal (Design Basis Events) conditions as spec«ified. The qualification test program used was in accordance with

'herequirements of IEEE STD. 323-1974 (IE E Standard forQualify-,'ng

Class 1E Equipment for Nuclear Power Generating Stations) a"tdIEEE STD. 344-1975 (IEEE Recommended Practi'ce for Seismic Qualifi-cation of Class 1E Equipment for Nuclear Power Generating Stations).

~NOTE

In the following information reference willalso be made to IEEE STD. 50i»1978 (IEEEStandard for Seismic Testing of Relays)

-2.0 LXMITATIONS OF TEST RESULTS;

2.1

2.2 lf this data is not a licable to a articular requirement; thenproof testing mu~e= .,pe orms or~~a:qn euler case.

8sbaoe003iF as Oi" 1" IpDR ADOCV OSPOOsisP PDR

'.DOGUI'IENT NO. E7P12'70$ 6CONTRDL PRODUC'fs- "4+ — astmii ""-

PIVISIog CONTROL PRODUC'7S DIVISIONUNION. N,J. 07003 RF V. E SHEET 1 0" 22

s:ag nnm e inn

Since it is not possible to define the conditions for every con-ceivable application for relays, those parameters, which inpractice encompass the majority of applications, have been spec'-fied.

I

2 ~ 3 The data documented in this specification applies .only to Agastatrelays mounted on ri id test fixtures and does not apply to relaysmounted on switc oar s, pane s or any structure.

2.4 It is the responsibility of the ower s stem facilit desi ers tocombine data on seismic and environmenta per ormance o e relaysto arrive at an acceptable equipment design for a particular appli-cation.

NOTE

Control Products Division of Amerace Corpor-ation does not recommend the use of its

products in the containment areas of nuclear'owergenerating stations.

3 ~ 0 UALIFICATION TEST OUTLINE~

3.1 AGING SIMULATION. (10 year or 25,000 operations qualified life).The following sequence of tests was performed on Agastatdevicesidentified herein (prior to seismic fragility testing). The soleintent being that the combination of these tests, with appU.edmargins, degraded the relays and their related hardware to a statewhich constitutes 'the equivalency of their end of service con«dition to satisfy the aging requirements of IEEE STD. 323-1974and IEEE STD. 344-1.975.

3.1.1. A in Se uence.

(a) Radiation A in . (2.0 X 10 rads integrated dose.) This5

dosage is considered to be of sufficient integrated ex-posure, with margin included that exceeds the adverseplant operating requirements for areas outside the reactorcontainment building. Mainly the auxiliary and controlbuildings.

(b) C clin with Load A in ~ (27.,500 operations with one setof contacts loaded to 120 vac, '60 Hz at 10 amp or 125 vdcat 1 amp, which is rated load.) The objective of thistest was to operate the devices at an accelerated ratewith contacts loaded. The intent being to exceed by 10$the amount of mechanical operations the relays will see inservice. Also, by loading the contacts, the wear at theend of the test should exceed their normal end of qualifiodlife conditions.

10'argin added to cycles (25,000plus 10 ~ 27,500 operations)

CONTROL PRODUCTSi 'IVISION AMERACE CORPORATIONCONTROL PRODUCTS DIVISION

UNION. N,J. 07083

OOCUh)ENT NO'7012/E7022RE V. g SHEET 2 OF 2'!

(c) Te erature A in . (100 C for 2 days)is test su jected the relays to an artificially elevated

temperature (100 C) for an extended period of time(Forty two (42) days). The device performance was meas-ured before and after the thermal stress. Negligibledegradation in device performance stands as evidence ofcaoability to handle the thermal aging requirements ofClass 1E. applications.

(dl ~Si 1 A 1 . Sl 11 1 1. lly 1 1111 y yytest, sufficient interactions were performed at levels

. less than the fragility level of the devices in order tosatisfy, with required margins, the seismic aging require-ments of IEEE STD. 323-197 and IEEE STD, 344-1975.

3 ' BASELINE PERFORMANCE TESTS.

3. 2.1

3.2.2

3 ~ 2 ~ 3

In addition to the aging tests, a series of baseline tests were.conducted before (in order to establish a data base) and thenimmediately following each aging s'equence, with the purposebeing to measure the effects, if any, on the various devices.

The baseline tests consisted of:

(a) Pull-in Voltage

(b) Drop-out Voltage

(c) Dielectric Strength at 1650 vac, 60 Hz

(d) Insulation Resistance at 500 vdc

(e) Operate Time (Milliseconds)

(f) Recycle Time (Milliseconds)

(g) Time Delay (Seconds)

(h) Repeatability (5)

(i) Contact Bounce (Milliseconds at 28 vdc, 1 ampere)

(j) Contact Resistance (Milliohms at 28 vdc, 1 ampere)

The data from these tests was measured and recorded. This datawas used for comparison to functional data throughout the. qual.-ification test program to measure any degradation in the per-formance of the relays.

3.3 SEISMIC QUALIFICATION (IEEE STD. 344-1975 and IEEE STD. 501-1978).S

3.3 ~ 1 The artificially aged devices were subjected to simulated seis-mic vibration, which verified the individual device s abilityto perform its required function, before, during, and/or follow-ing design basis earthquakes.

CONTROL PRODUCTS AMERAcE coRPQRATIQNW L . DIVISION CONTROL PRODUCTS DIVISIONKllOfOCQ UNION, W J. 0/083

DOCUMENT NO. E7012/E7022REV. O SHEET 3 OF 22

3.3,2 Using a Generic Required Response Spectra (RRS) for controlsystems purposes for the majority of nuclear power plantlocations in the continental United States as a Guideline, thed 5. h 1dh, d I, d/ Ql~ih thfragility levels.

3.3.3 The relays were tested in the following electrical states.

(a)

.(b)

(c)

Non-operating Mode (Relay coil deenergized — off-delayrelays timed out) ~

Operating Mode (Relay coils energized - on-delay relaystimed out).with nominal rated voltage less 10$ applied tocoils.Transitional Mode (Relay time delay) with nominal ratedvoltage, less 10', applied to coils. Relays timed outtwice during seismic test.

3 ~ 4 HOSTILE ENVIRONMENT.

3.4.1 The relays are not recommended for use in the actual reactorcontainment area, but are intended mainly for use in the aux-iliary and control buildings. Therefore, in lieu of a loss-of-coolant accident (LOCA) test, a hostile environment teptwas performed.

3.4.2 After simulated aging and seismic fragility testing, a combin-ation temperature7humidity and under/over voltage test wasconducted in order to demonstrate that the devices will functionunder adverse plant operating conditions even after havingundergone all the aforementioned aging simulation and seismicqualification testing.

3.4.3 The relays were operated't minimum and maximum voltageextremes; 85 and 120 percent of rated voltage for AC devicesand 80 and 120 percent of rated voltages for DC devices.

NOTE

Plus 10$ was added to maximum rated voltagesto satisfy margin requirements per IEEE STD.323-1974.

3.4.4 Five (5) minimum voltage and five (5) maximum voltage operations.. were performed (time delays recorded) in each of the fallowingenvironmental conditions: 95% relative humidity at 404F, 504F,70 F, 90 F, 110 F, 130 F, 150'F, 165 F and 172'F

NOTE

Plus 15'F was added to maximum use temperature(156'F) to satisfy the mapgin requirements ofIEEE STD. 323-1974.

CONTROL PRODUCTSDIVISION

AMERACE CORPORATIONCONTROL PRODUCTS DIVISION

UNION, N.J. 07083

DOCUMENT NO. E701 2]E70

REV. D SHEET 4 'F 22

3,5 POST TEST INSPECTION

3.5.1 Upon completion of all testing, each relay was thoroughlyinspected. The condition of mechanical and electrical partsand the relay case was recorded.

3 6 QUALIFICATION TEST SUMMARY.

3.6.1 The Baseline Performance Tests (Para. 3.2) were conductedbefore and after each special test in order to measure andrecord any effects on the various devices.

3.6. 2 The Qualification Test was conducted in the followingsequence.

(a) Baseline Test (Initial)(b) Radiation - Aging Test

(c) Baseline Test - (Repeated)

(d) Cycling with Load - Aging Test

(e) Baseline Test (Repeated)

(f) Temperature - Aging Test

(g) Baseline Test (Repeated)

(h) Seismic Aging and Qualification Test

(i,) Baseline Test (Repeated)

(j) Hostile Environment Test

(k) Baseline Test (Final)

(1) Post Test Inspection

4 0 DEVICE INDENTIFXCATION

4.1 CATALOG CODE NUMBERS

4.F 1 Figure 1 illustrates the method of identifying, by catalog.code, the Model E7012 and E7022 series timing relays.

4,2 ACTUAL MODEL NUMBERS OF DEVICESTESTED'a)

E7012AC001 8c E7012PC001

(b) E7022AC001 5 E7022PC001

CONTROL PRODUCTS AMERAGE coRPQRATIQN

DIVISION CONTROL PRODUCTS DIVISIONOf&4AWO UNION. N,J. 07083

DOCUMENT NO. E7012/E7022

REV. D SHEET 5 OF 22

O0

—0Cr(0 ~0Ãz00

C0V)

m(DoAC',

m

C)

C)

W

C)

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E

NUCLEAR SAFETYRELATED

AGASTAT7000 SERIESTIMING RELAY

CONTACTARRANGEMENT2 DOUBLE POLEDOUBLE THROW

OPERATION

1 ON-DELAY

2 ~ OFF-DELAY AC

VOLTAGE

OC

VOLTAGE

70 .+ 2

COIL

ODE

A 120110

8 240220

C 480

0 550E 24

F 127

G 240H 12

I 6

J 208

H 28N 480 24

P 125

0 12

R 60

S 250

T, 550U 16

V 32

W. 96Y 6

Z 220

VOLTAGE

V 60HzV 50Hz

V 60HzV 50Hz

V 60Hz

V 60Hz

V 60Nz

V 50Hz

V 50Hz

V 60Hz

V 60Hz

V 60Hz

VOC

VOC

VOC

VDC

VDC

VDC

VOC

VOC

VOC

VOC

VDC

VOC

VOC

TIHE RANGE

CODE

A ,1 TO 1 SEC ~

8 ~ 5 TP 5 SEC ~

C 1 ~ 5 TO 15 SECo

D 5 TO 50 SEC+

E 20 TO 200 SEC.

F 1 TO 10 HIN~

H 3 TO 30 HIN~

I 6 TO 60 MIN+

J.NOT AVAILABLEK 1 TO 300 SEC ~

FACTORY INSTALLEDOPTIONS

PERFORMANCE~ SPEC IF I CATI ONS

ON THIS SHEET ARENOT VALID FOR

: MODELS WITH FACTORY'NSTALLED

OPTIONS'N

ALL MODELS WITHFACTORY INSTALLEDOPTIONS, CUSTOMERASSUMESRESPONSIBILITY OFESTABLISHINGVALIDITYOFPERFORHANCE DATAIN ES1000,

002 .

CUSTOM HODIF ICATIONS

CUSTOMER SPECIALMOD IF I CAT I ONS WH I CH00 NOT AFFECT THEFUNCTIONALCHARACTERISTICS OFTHE UNIT OR THERELEVANCY OFPERFORMANCE DATAIN ES1000 ARECOOED C2000 ORHIGHER'OIIFI CURATI OH COO

(SEE PARA ~

CUSTOMER SPECIALMODIFICATIONS WHICH00 AFFECT THEFUNCTIONALCHARACTERISTICS OFTHE UNIT ANO THERELEVANCY OFPERFORMANCE DATAIN ES1000 ARE COOEDC1999 OR BELOW'ORTHESE UNITS THECUSTOMER ASSUMESRE SPON 5 I 8 I L I TY OFESTABL I SHINGVALIDITYOF tPERFORHANCE DATAIN ES1000.

FIGURE 1. Device Code Designations

5 ' RELA DES GN CHARACTERISTICS'

' DESCRIPTION OF OPERATION.

5.1,1 Model E7012 ~ (See Figure 2) Applying a continuous voltage tothe coil L1-L2) starts a time delay lasting for the presettime. During this period, the normally closed contacts (3-5and 4-6) remain closed. At the end of the delay period, thenormally closed contacts break and the normally open contacts(1-5 and 2-6) make. The contacts remain in this position until

~ the coil is deenergized, at which time the switch instantane-ously returns to is original position. Deenergizing the coil,either during or after the delay period, will recycle the unitwithin .050 second. It will then provide a full-delay periodupon reenergization, regardless of how often the coil voltageis interrupted before the unit has been permitted to "time-out"to its full-de1ay setting.

L1 L2

ON5 3 PICK s

UP

TOTAL DELAY AS SET ON D I AL

ENERG I ZED

E7012 CO I LDEE NE RG I ZED

CLOSED

MA I NCONTACTS

OPEN

CLOSED

OPEN

Figure 2. Operation of E7012, On-DelayRelay'.1.2

Model E7022 (See Figure 3) Applying a voltage to the coil.D50 d 'll !. ly t f

the switch, breaking the normally closed contacts (1-5 and ".-6Iand making the normally open contacts (3-5 and 4-6). Contactsremain in this transferred position as long as the coil isenergized. The time delay begins immediately upon deenergi-.zation. At the end of the delay period, the switch returns to

CONTROL PRODUCTS AMERAGE coRPQRATIQN

DIVISION CONTROL PRODUCTS DIVISION~rtWO UNION. N,J. 07083

DOCUMENT NO, E7012/E702.

REV ~ O SHEET 7 OF 22

its normal position. Reenergizing the coil during the delayperiod will immediately return the timing mechanism to a pointwhere it will provide a full-delay period upon subsequent de»

energization. The switch remains in the transferred position.

L1 L2

TDON

DROPOUT

TOTAL DELAY AS SET ON DIAL

E7022 .COIL

III

I

ENERGIZED

DEENERGIZED

MAINCONTACTS

N.C.(~->><2-e)

N.O.(>-5)(4-6)

I

I

1

I ~

I

I

I

OPEN

CLOSED

OPEN

CLOSED

Figure 3. Operation of E7022, Off-Delay Relay.

5 ~ 2 PHYSICAL CHARACTERISTZCS.

5.2.1 Rela Dimensions (See Figure 4)

CPNTRPL PR0DUCTS AMfRAcf coRPQRATloN

DIVISiON CONTROL PRODUCTS DIVISIONUNION. N.J. 07083

DOCUMENT NO. E7P] 2/E7P2~

REY ~ O SHEET 8 OF 22

3.25 REF.

2.892,57 MAX~ .i99 DIA.

MTG. HOLES

3.09MAX

2.83 MAX

0

0

AGAS a AY.

.750 .

I.500

4.52MAX.

S'.25REFQUALIFICATION TESTED FOR VERTICAL OPERATION ONLY

Figure 4. Model E7012 and E7022 Outline and Dimension Drawing.

5.2.2 A roximate Wei ht.(a) Model E7012 and E7022 with (AC) coils - 2.13 lbs.

(b) Model E7012 and E7022 with (DC) coils - 2.25 lbs.

~NOTE

Weight may vary slightly with,relaycoil voltage specified.

5.2 ' Terminals. Standard screw terminals (g8-32 truss head screwssupplied are located on the front of the unit with permanentschematic marl ings. Barrier isolation is designed to accom-odate spade or ring tongue terminals with spacing to meetindustrial control specifications.

CPNTRPI PRODUCTS AMERAcE coRPoRATloNDIVISION CONTROL PRODUCTS DIVISION

OfTldfOCO UNION. N.J, 07083

DOCUMENT NO, E7p12/~7022REY ~ O SHEET 9 OF 22

5.2.4 Linear Time Ran e Ad ustment. Basic models are furnished withs c x rate in inear increments covering the range select

ed'.

3 OPERATING CHARACTERISTICS.

5 ',1 'Environmental Conditions. (Qualified Life)

PAKQKTER

Temperature (4F)Humidity (R.H; f)PressureRadiation (rads)

4010

NOR fAL

70«10440-60

Atmospheric

156

95

2.0 X 10 (Gamma)

5.3. 2 0 eratin Conditions. (Normal Environment)

NORMAL OPERATING SPECIFICATIONS

Coil Operating Voltage, Nominal (Rated)Pull-in ('fo of rated value)Drop-out (fo of rated value)Power (Watts at rated value}

Relay Operate Time (In ms)Model E7012Model E7022

Relay Release (Recycle) Time (In ms)Model E7012Model E7022

Contact Ratings, Continuous(Resistive at 125 vdc)(Resistive at 120 vac, 60 Hz)

Insulation Resistance (In megohms at 500 vdc)Dielectric (vrms, 60 Hz)

Between Terminals and GroundBetween Non-connected Terminals

Repeat Accuracy (See definition inParagraph 5.3.2.1)

RELAYS W/(DC) COILS

As Spec80$ Min.lOg Approx.8 Approx.

N/A'0

ms Max.

50 ms Max.

N/A

1.0 amp

10 ' amp

500 Min.

1,5001,000

+

10'ELAYS

W/(AC) COILS

As Spec85'Po Hin.50/ Approx.8 Approx.

N/A50 ms Max.

50 Hs Max.

N/A

1.0 amp

10.0 amp

500 Min.

1,50011000

+

10'ONTROL

PRODUCTS AMERAcE coR~oRATIoNDIVISION CONTROL PRODUCTS DIVISION

UNION. N J. 07083

DOCUMENT NO. E7012/E7022REV ~ D SHEET lOOF 2'?

5,3.2,1 Re eat Accurac . Repeat A'ccuracy at any fixed temperatureis e ined as Ref. Nema Part ICS 2-218.07); "The repeataccuracy deviation (AR) of a time delay relay is a measure

of the maximum deviation in the time delay that will beexperienced in five successive operations at any particulartime setting of the relay and for any particular operatingvoltage or current." Repeat Accuracy is obtained from thefollowing formula:

(Tl T2)

~ 100(Tl + T2)

Where; Tl Maximum Time Delay

T2 ~ Minimum Time Delay

E7012 On delay on pull-in units with timing range of 3-30min. and 6-60 min. the first delay will be approximately15'onger than subsequent delays due to coil temperaturerise.

NOTE

Dial settability with respect tothe indicum (Marking on the regu-lating dials) is not included

in'he

above repeatability value.r

5 ~ 3.2.2 Dial Settino. The calibration markings, as with most timingrelays, are for convenience and to reduce the required timefor setting a relay to a specific value. However, relayscan be set very accurately by using the following procedure:

(a) Turn regulating dial (Located on the top of relay) tocorrespond with value desired.

(b) Record one or more time delays. If more than one timedelay is .recorded, average the results.

(c) Compare the value obtained with the value required.If value obtained is less than the value required,turn regulating dial clockwise slightly to 'increasetime. If value .obtained is greater than the value

'equired,turn regulating'ial counterclockwise toreduce the time.

(d) Repeat steps (b) and (c) as necessary until requiredtime delay is achieved.

5.3.3 0 eratin Conditions. (Abnormal Environment)

amore

CONTROL PRODUCTSDVISION

AMERACE CORPORATIONCONTROL PRODUCTS DIVISION

UNION, N. J. 07083

DOCUMEN™O. E7012/E70 2 2

D SHEET 11 OF 2g

ADVERSE OPERATINGSPECIFICATIONS NORMAL DBE HAII IIBII DBE "C" DBE "D<

Temperature (4F)Humidity {R.H. 5)

70-10440-60

4010-95

12010-95

)4510-95

15610-95

Coil Operating Voltage* (5 of Rated)Model E7012 (AC)

(AC)Model R7022 (AC)

(DC)Seismic Response ~

85-11080-11085-11080»110

85-110 .

80-11085-11080-110

85-11080-11085«11080-110

85-11090-11085-11080-110

85-11090-11085-11080-110

NOTES

All coils may be operated on intermittent duty cycles atvoltages 10$ above listed maximums (Intermittent Duty ~ .Maximum 50go duty cycle and 30 minutes "ON" time.)

*+ For Seismic Response see Figures 5, 6, 7 for Model E7012and Figures 8, 9 and 10 for Model E7022.

5.4 SEISMIC RESPONSE.

5.4.1 Conditions of Seismic Tests.

(a) Value of Damping Used -5'b)

Device Mounting - Vertical Only (Rigid Test Fixture)

(c) Mode of Vibration - Identical (Dependent) Biaxial Inputs(454 ThruSter)

(d) Seismic Input - Random Multifrequency (Spaced at 1/3Octaves Over a Range of 1-40 Hz) ~ 30 Second Duration.

5.4.2 Res onse S ectrum. Figures 5, 6 and 7 (E7012) and Figures 8,and 10 E 022 represent the actual vertical and horizontal

test response of the relays in their three electrical state'.Using the Failure Criteria specified in Para. 5.4.4 these valveswere derived by combining the lowest test response spectr'um(TRS) values from the four test orientations and multiplyingthat composite value by"0.707 due to the 45-degree inclinatiorof the test machine. Also, superimposed on the graphs are thefollowing:

CONTROL PRODUCTSDIV)SION

AMERACE CORPORATIONCONTROL PRODUCTS DIVISION

UNION. N.J 07083

DOCUMENT NO ~ E7012/E70 2 2

REV. D SHEET 12 OF 2 j

l00 fi

FULL SCALE SHOCK SPECTRUM Ig Peak) MODELS TESTEO:

E7012AC001E7012P C001

1.0 CI 10 0 100 0'0000DAMPING ~5

The SRS shape (at 5 percent darnp-„ Ing), Is defined by four points:

point A 1.0 Hx and an acceleration equal to25 percent of the ZPA

point D 4.0 Hx and 250 percent of the ZPApoint E ~ 16.0 Hx and 250 percent of the ZPApoint G ~ 33.0 Hx and a levd equal to the

ZPA.

v2

]0 100

2

I ~

~ I ~ ' I ~ I I ~ I

TESTRESPG'ISE

KEE Sf 6 501.1978'.

Srrjt'DOBRO

RES PORSE

MPECTRVflt SHAPE

Lfavxvtu0 II

3

0

01CL'o 'asJ

I

0j 1022 ~

0X ~

f

I ~ ' ~ I '

~ ~ ~

r+ >RTIF I I 'LRRS'

l~ I I I

~ I I I, I0 0 0 0 1 0 010

I ~

~ I ~ Ij2 2 0 ~ 0 2 ~ ~ 10

~ ~ j

2 2 0 ~ ~ f ~ 02010 100 10CD

Frequency IHz)

+ SEE NOTE H+VCOMPOSITE OF F8/V-fSS/V fSS/V+,FS/V+ X .707 OUE TO 45 INCLINATIONOF TEST

MACHINERY

Figure 5. Model E7012, Response Spectrum, Non-Operate Mode

CONTROL PRODUCTS AMERACE CORPORATIONr

DIYlSlON CONTROL PRODUCTS DIVISIONNjTlofcKO UNION. N.J. 07083

DOGUMEN™00 P70] 2/E7022RE V 0 D SHEET~OF~'

~0o~0

0

00

FVLL SCALE SHOCK SPECTRUM fII PaaU MODELS TESTED:E7012AC001E7012PC001

10 0 10 0 100 g 100K3

DAMPING ~5't)1OO oi

1

The SRS shape (at 5 percent damp.hg), Is defined by four points:

point A 1.0 Hz and an acceleration equal to25 percent of the ZPA

point D ~ 4.0 Hz and 250 percent of the ZPApoint E ~ 16.0Hz and 250 percent of the ZPApoht G ~ 33.0 Hz and a level equal to the

ZPA.

TEST-: h=i RESPONSE

10 '01

~ ~, I ~ ~ ' ''

< IECC Sid SOI 19TS-."STAr OARD RESPQRSEg

JSPECTRUM SHAPE

CQtJEX

o '.To~kolCP

I —g ioo 0

1so+v

E ~ ~

~ -I ART IF I CI ALQRRS7

~ ~~ ~ I~ PI

~ ~

~ I

I ~ I ~ I \ ~

.1

1

I ~ 1 1 ~ j ~i ~ ~ ~~ II I

3 0 0 ~ ~ 1 ~ 010100

Frequency IHzl

1 0 0 ~ 0 '1 ~ 010 0 0 ~ ~ 1 ~ 01010.

l

SPECIMEN 1 h E 01 S R S) . RELAY STATEI OPERATE

+ SEE NOTE (H+V) TEST RUN NO. 40 2+ COMPOSITE OF FB/V-oSS/V-oSS/V+oFB/Vk X ~ 707 DUE TO 45O

OF TEST

MACHINERY —! 'I NCL I NATION

Figure 6 ~ Model E7012, Response Spectrum, Operate Node

DOCUMENT NO. E7012/E7022CPNTROL PRODUCTS AMERACE CORPORATION3

DIVISION CONTROL PRODUCTS DIVISIONDfrlerOCO UNION. N.J 07083 REV' SHEET14 OF 22

0 ~ A A 8' P Cl A

1'44 1o

r

FULL SCALE SHOCK SPECTRUIVI fg Paalrl MODELS TESTEO:

E 7012 AC001E7012P C001

1.0 D 10 D 100 IIII

100'AMPING

~5%)

The SRS shape (at 5 percent damp.ing), Is defined by four points:

point A 1.0 Hx and an acceleration equal to25 percent of the ZPA

point D ~ 4.0 Hz and 250 pment of the ZPApdintE d 16.0Hz and 250percentof the ZPApoint G ~ 33.0 Hz and a kvel equal to the

ZPA

10—10

rrEsg sid s01 19tg

STANDARD RESPORSEI-

sPECTRU'1i sHAPE

TESTRcSPONSE

0

0I0IClOI

coak10L.0I—O10IJ00

C, 7

~ UCII 0

dII

II

I~ I

I ARTIFICALRRS

~ I I

~ I ~ ~ ~ II I I I c '0 0 0 ~ 0 r 0 010 0 0 0 ~ 0 r ~ 010

10Frequency IHrl

100

I ~ ~ ~

0 0 0 ~ 0 r ~ 010

AMOSa SEE NOTE H+V TEST RUN NO 41 45 60 63

«COMPOSITE OF FB/V-,SS/V-,SS/V+,FB/V+ X ~ 707 DUE TO 45 INCLINATIONOF TEST MACHINE.

Figure 7 ~ Model E7012, Response Spectrum, Transitional Mode

CQNTRPI. PRPDUCTS AMERACE CORr ORA~iON

DIVISION CONTROL PRODUCTS DIVISIONUNION. N.J. 07083

OOCUMENT NO ~ E7012/E7022REV. O SHEET15 OF 22

100 10

FULL SCALE SHOCK SPECTRUM fII Paald MOOELS TESTEOT

E7022AC001E7022PC001

1O 0 10 0 100 g 10KD

DAMPING ~5~%%d

The SRS shape (at 6 percent damp-Ing), is defined by four points:

point A ~ 1.0 Hz and an acceleration equal to25 percent of the ZPA

point D ~ 4.0 Hx and 250 percent of the ZPApoint E ~ 16.0Hz and 250 percent of the ZPApoint G ~ 33.0 Hx and a level equal to the

ZPA.

10—1000

~ I ~ I~ I

I ~ I I ~

I I ~

I ~ I ~

FRALE

SILVEL

~ Is

1001CL

2

c.9~kCl '

—~01 10O '

u 2l~201 0

8.

Tzss s1e sos >ITS

STANDARD R 5POM55spgcTRuM sKApE

ARTIFICIALRR

~ I I 1 I II IiiI

I ~

2 0 ~ 0 1 ~ ~ 10 2 2 0 ~ 0 2 ~ ~ 10 , 2 0 0 ~ ~ 1 ~ 0 10

10 ~ ~ - 100 1000Frequency IHd

AXISe SEE NOTE H+V )086,76

«COMPOSITE OF FB/V-,SS/V-,SS/V+,FB/V+ X.707 OUE TO 45 INCLINATIONOF TEST MACHINE.

Fi.gyre 8 ~ Model E7022, Response Spectrum, Non-Operate Mode

CQNTPQL PFIQDUCTSj AMERACE CORPORATION

4 DIVISIQN CONTROL PRODUCTS DIVISION010he022001 UNION. N.J. 07083

DOCUMENT NO. E7012/E7022

REV. O SHEET 160F 22

100II1

FULL SCALE SMOCK SPECTRUM fii PeaU MODELS TESTED:

E7022AC001E7022PC001

1O 0 10 0 100 II0 10RX3

DAMPING ~5%

The SRS shape (at 5 pen t d~~. Ing), is defined by four points:

point A 1.0 Hz and an acceleration equal to25 percent of the ZPA

point D ~ 4.0 Hz and 250 percent of the ZPApoint E ~ 16.0 Hz and 250 percent of the ZPApoint G ~ 33.0 Hz and a level equal to the

ZPA.

10. io

7

I ~ ~ ~ J ~ TESTRESPO:ISE

s

~IQ.ra 'oCI

1

ohio

lo s

a r'g 0

~ I ~ I

KEE Scd aol TaT

5TANOARO R)SPONSEC=

SPECTRUM SHAPE

; ARTIFICIALRR

~ ~

s s i ~ a r a 110I ~

s 3 i ~ a 1 ~ s'Io~ ~

s s 4 ~ s r ~ ~ 10

10 100 1

Frequency Ikzl

MIS" SEE NOTE M+V

TEST RUWNO. 12 0 06 + 0

e COMPOSITE OF FB/V-,SS/V-fSS/V+sFB/V+ X 707 DUE TO 45 INCLINATIONOF TEST MACMINE~

Figure 9 ~ Model E7022, Response Spectrum, Operate Mode

CONTROL PFIQDQCTS AMERACE CORPORATION

OA14flÃ4tDIVISION CONTROL PRODUCTS DIVISION

UNION. N J. 07083

DOCUMENT N 'E70l2/E7022RE V. g SHEET~OF ~P

140 —we

2

FUl.L SCALE SHOCK SPECTAtjM fg TsaaU 140DELS TESTEOt

E7022AC001E7022PC001

1A) D 10 0 100 g 100CU

DAMPING ~5'%)

The SRS shape (at 5 percent darnp-Ing), is defined by four points:

point A ~ 1.0 Hz and an acceleration equal to2S percent of the ZPA

pointD ~ 4.0 Hz and 250 percent of the ZPApointE ~ 16.0Hzand250percentoftheZPApoint G ~ 33.0 Hz and a level equal to the

ZPA.

10 000

2

2

I ~

2

ClelQ.Ce

'OIeI

1—~0002 0

0, 2Zegv ~ 0

ZII ~

d4~gII

~ I

,ARTIFICIAL

RRS

rEES Std Sol s 978

STANDARD RES pDRSE

SPECTRUM SNAPE

FRAGILITYLEVEL

2 2 0 ~ 0 2 0 ~ 10

100 ~ 0 2 0 010 2 2 0 ~ 0 2 ~ 010

2 k 4 (E7022 SER I ES) RELAY STATE TRANS I T I ON NOOE (TO X 2 )

" COMPOSITE OF FB/V-0 SS/V eSS/V+eFB/V+ X.707 OUE TO 45 INCLINATIONOF TEST MACHINE.

Figure 10. Model E7022, Response Spectrum, Transitional Mode

CPNTROI PRODUCTS AMERACE CORPORATION

DIVISION CONTROL PRODUCTS DIVISIONoeedeeecd UNION. N,J. 070B3

s=M %on 1/IIO

DOCUMENT NO. E70l2/E702REV ~ D'HEET18 OF 2"

(a) The standard response spectrum (SRS) for relays pexIEEE STD. 501-1978, which gives a specific zero periodacceleration "G" level for each of the relay states

(b) The required response spectrum (RRS), which was used asa guideline and was artificially created by ControlProducts Division as a goal or maximum test level.

5.4.3 Seismic Test Descri tion, The test machine was inclined at- egrees to e or@,zontal,plane to simulate two-axes ex«

citation. In order to orient the test articles to their nor-mal in-service position, they were placed on a 45-degree rigidtest fixture. This arrangement gave the input motion equalvectors in the vertical plane and in one horizontal direction.The relays were tested in four horizontal orientations. Thiswas done to test for the in-phase and out-of-phase conditionsof the test items. This method of test input is recognized asan acceptable alternative to true biaxial excitation in Section6.6.6 of IEEE STD'44-1975

'.4.4Failure Criteria. (Class 1E functions monitored during SeismicTests.

(a) Non- eratin Mode. (Relay coils deenergized).

Normally closed contacts monitored for chatter in excessof 1 millisecond with 28 vdc at 1 ampere applied to con-tacts. Normally open contacts monitored for false transferof 1 millisecond or greater with 28 vdc at 1 ampere appliedto contacts.

(b) crate Mode. (Relay coils energized)

Normally open contact monitored for chatter in excess of1 millisecond with 28 vdc at 1 ampere applied to contacts.Normally closed contacts monitored for false transfer of 1millisecond or greater with 28 vdc at 1 ampere applied tocontacts.

(c) Transitional Mode. (Relays operated for time delay)

Failure of the relays to timeout twice. Relays set forapproximately 10 second time. delay.

NOTE

Nominal rated voltage less 101applied to relay coils duringoperate and transitional modetests.

CPNyFI0L PPPDUCyS AMERACE CORPORATION

DIVISION CONTROL PRODUCTS DIVISIONOfTIOPOCO UNION, N,J. 07083

DOCUMENT NO. E7012/E7022REV. O SHEET 19 OF 22

5,4,5 Fra ilit Level. (Model E7022 only) Device fragility levelwas o t ne in the following manner: Using the FailureCriteria described in paragraph 5.4.4, all relays were. firstsubjected to the artificial RRS acceleration level. If arelay failed to meet its Class 1E function, the testing wascontinued, but at regressive increments (of approximately

10'evels)until the malfunction ceased. The level at which faultfree operation of the relay had been established was documentedas the fragility level of that relay.

5 ',6 Test Res onse. The test responses which exceed the artificialS eve and are stated as such) are not the device fragility

levels but are highest values tested to.6. 0 DESIGN LIFE. (Non-Nuclear)

The relays are. actually designed to perform under the conditionsgiven in the following paragraphs.

6 ~ 1 TEMPERATURE RANGE ~

(a) Operating'temperature range is -20 F to +165 F

(b) Storage temperature range is -67oF to +169 F

NOTE

The maximum shift in the average of threeconsecutive time delays taken at +77 F is-20~o at -20'F and +20%%d at +165'F.

6 ~ 2 REPEAT ACCURACY.

6.2.1 Repeat Accuracy at any fixed temperature is;(a) + 5$ for time delays of 200 seconds or less.

(b) + 10$ for time delays of 200 seconds or greater.

NOTE

The first time delays afforded by ModelE7012 relays. with "H" (3-30 min.) and "I"(6-60 min.) time ranges will be approximately15$ longer than subsequent delays due to coiltemperature rise..

6 ' COIL VOLTAGE.

6.F 1 All coils may be operated on intermittent duty cycles at vol»tages 10%%d above listed maximums. (Intermittent duty ~ Maximum50$ duty cycle and 30 minutes "ON" time.

6.4 CONTACTRATINGS'QNTRQ

)„PRQDUCT$ ~ AMERACE CORPORATION

Pivi$ |QN CONTROL PROOUCTS OIVISIONUNION. N.J. 07083

DOCUMENT NO ~ E701 2/E7022

REV ~ 0 SHEET20 OF 22

6.4,1 Contact Ca acit in eres (Resistive Loads)

CONTACT VOLTA/8 MIN. 100,000OPERATIONS

MIN, 1,000,000OPERATIONS

30 vdc110 vdc120 vac, 60 Hz

240 vac, 60 Hz

480 vac, 60 Hz

15. 0

1 ~ 0

20.020.012 '

7 ~ 0

0,515. 0

15 '10,0

6.4.2 Contact Ratin s UL.

Contact ratings as li,sted under the Underwriters Lab. com-ponent recognition program for 100,000 operations;

7 '

10 Amps, Resistive 240 vac1/4 Horsepower, 125 vac/240 vac

15 Amps, 30 vdc5 Amps, General purpose, 600 vac

UALITY ASSURIILNCE PROVISIONS.

Per Pole

7 ' PROJECTED QUALIFIED

LIFE'S

7.1.1 Ten (10) years from date of manufacture or 25,000 operations,whichever occurs first. (This statement does not alter in anyway the warranty on the relay.}

7 ' MAINTENANCE SCHEDULE.

7 ',1 Replacement of the device after 25,000 operations or 10 yearsfrom data of manufacture~ or before.

7.2.2 The date of manufacture can be found in the first four digitsof the serial number which is located on the nameplate. Thedate code used is a four digit nu'mber reflecting year and.

. week of manufacture;

First two'digits indicate yearSecond two digits indicate week

EXAMPLE: Date code 7814; 78 indicates1978, 14 indicates week of

.April 3 thru 7 as year andweek of manufacture.

r

MpoEL E7022PC001cPIL 125YDC s~a L 7814«+~+7(ME 1,5 TO 15 SEC.

L2 oaoL7

CONTROL PRODUCTSDIVISION

AMERACE CORPORATIONCONTROL PRODUCTS DIVISION

UNION. N.J. 07083

DOCUMENT NO o E7012/E7022HEY. D SHEET~OF~'

7 ~ 2,3 No field repairs or modifications are allowed. A completerelay must be ordered where spares are required.

7 ' QUALITY ASSURANCES

7 ~ 3 ~ 1 ualit Assurance Pro ram. Agastat devices are built andcontro e t roug an established quality assurance program%which is in accordance with the applicable requirements ofANSI N45.2-1977; 10CFR21; and 10CFR50, Appendix B.

7 ~ 3 ~ 2 Traceabilit Records. Device traceability records will bemaintained by CTP for a period of 11 years from the date ofmanufacture.

7.3 ' Confi ration Controls The configuration code (See Figure 1)is a suf ix to'he model number and provides a means of identi-fication and configuration control. When a Class 1 change isrocessed on the product, the configuration code will advance-001 to -002, etc.) and this specification will be revised if

necessary.

7 ' QUALIFICATION TEST REPORT, ES1000 ~

7.4.1 The actual qualification test report, from which thedata'resentedin this specification has been derived, can be

obtained from Control Products Division of Amerace Corp.by ordering Test Report Number ES1000 ~

8.0 CONFIGURATION CODE.

8.1 Confi .uration Code 001; All information in the base documentE7012 E7022 and base document ES1000 applies to configurationcode 001.

8.2 Confi~ration Code 002 'aterial revision to elastomer gasketprovides improved thermal aging properties over the 001 config-uration. All information in the base document.E7012/E7022 and basedocument ES1000 applies to configuration code.002.

ameruce

CONTROL PRODUCTSDIVISION

I

~ 'rnerace Corporation Control Products Division 2330 Vauxhall Road Union, New Jersey 07083

-Telex 138-978

CONTROL PRODUCTSDIVlSION

AMERACE CORPORATIONCONTROL PRODUCTS DIVISION

UNION, N.J. 07083

DOCUMENT NO. E7012/E70

REV. H SHEET ~ OF ~

O.

t

~I