numerical investigation of heat transfer enhancement in
TRANSCRIPT
Numerical Investigation of Heat Transfer Enhancement in
Parabolic Trough Solar Collector with Twisted TapeInsert
Duraid M. Muter, Mustafa B. Al-Hadithi
College of Engineering, University of Anbar, Ramadi, Anbar, Iraq.
Email Address: Correspondence should be addressed to Duraid M. Muter [email protected]
Received: 16 Nov 2020, Revised: 11 Dec 2020, Accepted: 3 Jan 2021, Online: 12 Jan 2021
Abstract
In this research, an experimental and theoretical study was conducted to show the performance of a parabolic
trough solar collector in the case of inserting a twisted tape and in the case of not inserting a twisted tape. The
parabolic trough solar collector (PTSC) is designed and manufactured with a length of (2m) and with a width of
(3.48m) and an area of (5.48m2). The parabolic trough is coated with chrome steel sheets. A copper tube is used
to absorb heat. Its outer diameter is (0.022m) and its thickness (0.0195m) through which water used as a heat
transfer medium passes where the mass flow rate was (m ̇= 0.05Kg / sec). A twisted tape was used the twist
ratio is (y = 4). Simulation studies were carried out using the (ANSYS FLUENT 17) software on the receiver
tube. Measurements and calculations were made under the climatic conditions in the industrial zone of Fallujah
city on 5, 6 September. The performance of the parabolic trough solar collector was evaluated by calculating the
useful heat, thermal efficiency, and exit temperature numerical and experimental for both cases (insert, non-
insert of twisted tape), and a comparison of experimental results between the two cases was made. For both
cases, the results showed that the efficiency of the parabolic trough solar collector by inserting a twisted tape is
higher than the efficiency of the parabolic trough solar collector without a twisted tape insert.
Keywords: Parabolic Trough Solar Collector, Twist Tape, Receiver Tube, Solar Energy
1. Introduction
Energy is the main factor in the economic
advancement of all countries, through
which household appliances, factories, and
transportation are operated. Energy
sources are classified into two types of
non-renewable sources resulting from the
use of fossil fuels that are characterized by
being non-renewable and polluting the
environment. And renewable sources from
natural sources that are renewable without
being implemented or affecting the
environment. As a result of the human
being’s continuous need for energy and
non-renewable energy problems, scientists
have directed to study and develop how to
make use of renewable energy sources.
Parabolic trough collector , which will be
our aim from this study, is one of the
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Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 2
important applications to take advantage of
solar energy and convert it into thermal
energy.
The researcher Khaled Al-Zahrani
conducted [1] conducted a practical study
to find the efficiency of a Parabolic trough
solar collector where the reflector area was
0.75m2, the dia
2eter of the absorbent tube
is 0.03m and its thickness 0.006m, the tube
was painted in black and coated with a
glass cover . The flow rate was 0.03 kg/s.
The researcher concluded that the
efficiency rate was 38% and that the
highest efficiency of the collector was 52%
at noon.
Saha et al [2] conducted an experiment to
simulate the enhanced heat transfer
process of a tube with center-cleared
twisted tapes and coaxial fins. The
researcher concluded that it is a Nusselt
number that gets smaller when the larger
the hollow width of the tapes, but the flow
strength also reduced at the same time.
Eiamsa-ard and Promvonge [3] found that
an optimal spacing ratio of 0.5 yielded the
best Nu, which was 50% higher than that
gained using a plain tube.
Guo et al. [4] studied the general
performance of the tube with twisted tapes
with a width of 10 and 18 mm. The results
showed that a tube with a wide twisted
tapes enhanced heat transfer for the
laminar flow, while the improved narrow
twisted tapes enhanced heat transfer better
for turbulent flow.
The researcher Falah Abdul-Hassan
Mutlaq [5] studied a practical design of the
equivalent solar complex, where the solar
reflector was manufactured with an area of
(5.04). The inner surface of this reflector is
covered with mirrors. Industrial machine
oil has been used as the heat transfer
medium. Three types of experiments were
performed to evaluate the thermal
performance of the first type using an
absorbent metal tube without thermal
coating, the second type using a heat
absorbent metal tube covered with the
latter type using a pipette covered with a
glass tube and a vacuum. Experiments
were conducted under the climatic
conditions of Baghdad during the months
(October, November, and December). The
researcher found that the average thermal
efficiency of the collector is about 61%.
When using a vacuum receiver. Whereas,
the average thermal efficiencies decreased
to 51% and 40%, for the coated and
uncoated metal receivers, respectively.
Ouagued [6] carried out a numerical model
of a parabolic trough collector under
Algerian climate. In this model, the
receiver is divided into several segments,
and heat transfer balance equations which
rely on the, optical properties, heat transfer
fluid (HTF), collector type and ambient
conditions are applied for each segment.
This work led to the prediction of
temperatures, heat gain, and heat loss of
the parabolic trough. Results indicated that
with the increase in temperature of
absorber tube and heat transfer fluid
(HTF), the heat loss of the parabolic
trough collector increases and also heat
gain decreases.
K. Syed Jafar and B. Sivaraman [7] these
two researchers conducted an experimental
study to verify the thermal performance of
the parabolic trough collector (PTC)
equipped with two different configurations
of the twisted tape. The results showed that
the smaller twist ratio enhances the system
performance better than the larger ratio. It
also showed that the thermal performance
of the parabolic trough receiver in the case
of inserting a nails twisted tape is much
better than the normal twisted tape.
D N Elton and U C Arunachalaa [8] these
two researchers conducted an experimental
study to show the thermal performance for
plain receiver and receiver with twisted
tape of the parabolic trough. They
Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 3
experimentally calculated the Nusselt
number for plain receiver and receiver
with twist ratio (y=3.48, 5.42 and 7.36)
and they also calculated Nusselt number of
generalized correlations for plain absorber
and absorber with twist ratio (y=3.48, 5.42
and 7.36). The results showed that the
error rate is between and Nusselt number
experimental and Nusselt number of
generalized correlations for plain receiver
and receiver with twisted tape is 20 .%
Sh. Ghadirijafarbeigloo, A. H. Zamzamian
and M. Yaghoubi. [9] These researchers
performed a numerical analysis to improve
the coefficient of thermal load in the
receiver tube of the parabolic trough
equipped with a perforated louvered
twisted tape. In numerical simulations
were used three different twist ratios (2.67,
4, and 5.33) Results show that the pressure
drop and heat transfer coefficient increase
significantly in comparison with a typical
plain twisted tape in the tube.
Ruby, Steve [10] (American Energy
Assets, California L.P.), this project
researched the viability of producing high
temperature industrial process heat from
the sun‟s energy. In this installation, high
temperature water in excess of 232°C is
produced by a concentrating solar field,
which in turn is used to produce
approximately 300 pounds per square inch
(20 bar) of process steam. The solar
thermal system is intended to improve
plant efficiency with minimal impact on
day‐to‐day production operations. Process
steam in the plant is used for heating
baking equipment, cooking equipment by
heating edible oil for frying and the steam
is also converted into hot water for
cleaning and sterilization operations.
2. Experımental Setup
The experimental setup of PTC consists of
the following parts:
2.1 Reflector
The chrome steel sheets were chosen to
form the reflector used in this experiment
because these plates have good light
reflection. The reflector is designed as
symmetrical part of a parabola around its
vertex according to the parabolic equation
is y =(x2 / 4f). The input parameters in
Parabolic Trough design were the focal
length (f) is 1m from the vertex (V) and
the aperture width (W) is 3.45 m. The plot
of above equation gives the surface
illustrated in the figure 1.
Figure 1. Designed parabola.
Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 4
We manufactured two parts steel structure:
The first part is three steel arcs that were manufactured with a machine cnc and take the form
parabolic to give the parabolic shape to the chrome sheets that were placed on it and fixed
through the lower holes of these arches a spindle which is used to hold these arches and
plates and the parabolic trough rotation and install a tool to measure the angles (protractor) as
shown in the figure 2. The second part is a Stationary Main Base whose function is to hold
the parabolic trough and spindle as shown in the figure 3. The chrome steel plates is placed
on the parabola frame to take the form parabolic and fixed by adhesive paste as shown in the
Figure 4.
Figure 2. Manufacture parabola by CNC.
Figure 3. Fabricate reflector base parts. Figure 4. Parabolic frame and
reflector.
2.2 Tracking system
The tracking system used in this
experiment is a manual system, where the
center of the protractor is installed on the
center of the spindle shaft to ensure the
rotation of the parabolic trough and the
protractor at the same angle as shown in
Fig 5. For the purpose of tracking the sun,
the parabolic trough is rotated 5 degrees
every quarter of an hour, and these degrees
are read by the scale of the protractor. The
parabolic trough is fixed after each rotation
by adjustment mechanism as shown in
Figure 6.
Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 5
Figurer 5. Manual tracking system. Figure 6. Mechanism for controlling
parabolic trough rotation.
2.3 Receiver Pipe
There are several design considerations
followed before choosing the type of tube
material received, and these considerations
are:
The material of the receiving tube should
not create chemical reactions when the
working fluid has passed through it. In
designing solar collectors, the minimum
design temperature is 250°C , so the
receiving tube must endure a temperature
higher than 250°C. The material of the
received tube must resist weather
corrosion because solar collectors are
always placed outdoors. The maximum
pressure of the system must be known in
order to provide the appropriate material
and thickness for the tube. Therefore, in
this study we used copper as a resistance to
chemical reactions, weather and high
temperatures. The dimensions of the
received tube are an important factor in
addition to the materials present in the
current work. The receiving tube is
covered with a glass tube as shown in
Figure 7. The space between the two tubes
is evacuated from the air to prevent the
heat losses which resulted from the
convection and conduction. We chose the
dimensions of the receiver pipe and the
dimensions of the glass cover as shown in
Table1. Thus the absorbed solar energy is
converted to heat and transmitted to fluid.
Figure 7. Photograph of receiver and glass cover pipe.
Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 6
Table 1. Specifications of the receiver and glass cover pipe.
2.4 Twist Tape
The technical specifications for the twisted tape used in this study are given in the table 2.
Figure 8 shows a twisted tape.
Figure 8. Twisted tap.
Table 2. Specifications of twisted tape.
Item Value/Type
Length of receiver and cover pipe 2m
Absorber inner diameter (Dri) 0.0195
Absorber outer diameter (Dro) 0.022m
Glass cover pipe diameter 0.09m
transmittance of the glass cover 0.91
absorptance of the receiver 0.93
Pressure of vacuum space 0.005 Pa
Material of the absorber pipe Copper
Item Value
Length of twisted tape 2m
receiver pipe inner diameter 0.0238m
Pitch (H) 0.085m
Twist ratio (y) 4
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2.5 Storage tank
The storage tank has diameter 1m, height
1.5m as shown in Figure 9. It has the
ability of holding amount of water of 200
liter, with maximum pressure of 300 psi.
The storage tank has a safety relief valve
that is open to the atmosphere. The glass
wool was used as insulator in order to save
the required working temperature for the
system with thickness of 8 cm. The tank's
bottom pipe (which is the cold end) is
attached to the pump and the pipe coming
from the trough (which is the hot end) is
attached to the upper end of the tank.
Figure 9. Storage tank.
2.6 Flow Meter
A flow meter is a device used to measure
the volumetric flow rate of a heat transfer
fluid .We need a flow meter that can
withstand high temperatures In the case of
solar applications as shown in Figure 10.
So we used a flow meter that works well
with temperatures up to 250 °C, and the
maximum pressure is 15 bar. It has
dimensions of 0.5 in outer diameter and 6
in long. The materials of the device body
is stainless steel 303, it has dimensions of
40mm length, width 45mm and height
225mm. and its core and piston made of
brass C 360.
Figure 10. Flow meter.
Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 8
3. Experımental Procedure
The experimental planning used in this
experiment are shown schematically as in
the figure 11 and as a picture as in the
Figure 12. The test was carried outdoor
during 5, 6-September in the industrial
area of the city of Fallujah, from 9:00 am
to 03:00 pm. The tank is installed on one
side of the solar collector, after which the
pump is attached to the bottom tube of the
tank in order to pump the (cold) fluid from
the tank to the received tube through
flexible tubes .The flow meter was placed
after the pump. The tank is filled with
working fluid. Setting and positioning the
parabolic trough manually according to
sunlight, and running the system for 15
min prior to recording the first reading.
The time interval between each reading is
set to 15 min. The intensity of the solar
radiation was measured using a device
(pyranometer) at time intervals every 15
minutes. The working fluid temperatures
were measured at the inlet and outlet of the
received tube using the data acquisition
system continuously during the
experiment.
Figure 11. Layout of the experimental setup.
Figure 12. Photograph of the experimental setup.
Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 9
4. Thermal Effıcıency
The thermal efficiency of a PTSC () can be defined as the ratio of heat useful gained by the
collector, to the total incident solar radiation. The thermal efficiency can be calculated using
the following equation.
𝜂 =𝑄
𝑢
𝐴𝑟 𝐼𝑏
Where ( Ib )Beam solar radiation measured at any instantaneous time.
𝐴𝑟 = 𝜋 𝐷𝑟,𝑜 𝐿
Useful heat gain (Qu)
The useful heat gain is the instantaneous heat energy obtained by the HTF during its flow
passage between the inlet and outlet of the PTC.
𝑄𝑈 = 𝑚 ̇ 𝑐𝑝 (𝑇𝑜𝑢𝑡 − 𝑇𝑖𝑛 )
Where: Tin and Tout represent the inlet and exit fluid temperature, respectively measured at
any instantaneous time. �̇� is the mass flow rate of the HTF in the flow circuit.
5. Numerıcal Analysıs
A simulation study was performed on the heat receiving tube using the ansys fluent 15
program. The heat receiving tube was drawn using ansys program and then the twisted tape
that was drawn using the solid work program was inserted. The meshing is an important
operation in modeling as the quality of the meshing determines the accuracy of the solution.
The meshing of the two parts model were made using the ansys program as shown in
Fig.13 and then entered the settings Required for the simulation and then a simulation study
was performed on the heat receiving tube without twisted tape as shown in Figure14.
(a) Lateral view (b) Front view
Figure 13. Sample mesh of absorber tube and fluid with twist tape.
Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 10
(a) Lateral view (b) Front view
Figure 14. Sample mesh of absorber tube and fluid.
6. Governıng Equatıons
The numerical simulation conditions are assumed to be in steady state, Incompressible Flow
And laminar flow. Therefore, the governing equations are given as follows [12]:
Continuity equation
𝜕(𝜌𝑢𝑖)
𝜕�̅�𝑖 = 0
Momentum equation
Energy equation
𝜕
𝜕𝑥𝑗(𝜌�̅�𝑗 𝑐𝑃�̅�) =
𝜕
𝜕𝑥𝑗
(𝜆𝜕�̅�
𝜕𝑥𝑗+
𝑢𝑡
𝜎ℎ,𝑡 𝜕( 𝑐𝑃�̅�)
𝜕𝑥𝑗) + �̅�𝑗
𝜕�̅�
𝜕�̅�𝑗+ [𝜇𝑒𝑓𝑓 (
𝜕𝑢𝑖
𝜕𝑥𝑗+
𝜕𝑢𝑗
𝜕𝑥𝑖) −
2
3 𝜇𝑒𝑓𝑓
𝜕𝑢𝑖
𝜕𝑥𝑖 𝛿𝑖𝑗 −
𝜌�̅�𝑖 �̅�𝑗]𝜕𝑢𝑖
𝜕𝑥𝑗
𝜕
𝜕𝑥𝑗(𝜌�̅�𝑖 �̅�𝑗) = −
𝜕�̅�
𝜕�̅�𝑖 +
𝜕
𝜕𝑥𝑗
[𝜇𝑒𝑓𝑓 (𝜕𝑢𝑖
𝜕𝑥𝑗+
𝜕𝑢𝑗
𝜕𝑥𝑖) −
2
3 𝜇𝑒𝑓𝑓
𝜕𝑢𝑖
𝜕𝑥𝑖 𝛿𝑖𝑗 − 𝜌�̅�𝑖 �̅�𝑗]
Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 11
7. Result and Discussion
To solve the model, the measured data
were taken experimentally for both cases
(insert, non-insert twisted tape) along with
the parameters and variables that were
taken and applied to the model as inputs
including the inlet temperature, flow rate,
ambient temperature, wind speed, receiver
area, reflector area, date and time. Then,
the model determined the outlet
temperature, heat gain, thermal efficiency,
with time interval of 15 minutes when
running the experiment. The modeled
results are plotted for each case and
compared with the experimental results .
Figure 17 shows the comparison between
experimental outlet temperature and the
theoretical outlet temperature during the
test day, for case inserted twisted tape
inside the receiving tube. It can be seen
that the agreement between the
experimental and theoretical results are
acceptable. However, there are some
discrepancies with a maximum error of 2
.%
Figure 18 shows the comparison between
the experimental and theoretical heat gain
throughout the test day, for case inserted
twisted tape inside the receiving tube. A
convergence between theoretical and
practical results was observed with some
contradictions (error of 5-11%).
Figure 19 shows illustrate the comparison
between the experimental and theoretical
thermal efficiency, for case inserted
twisted tape inside the receiving tube.
Some Contradictions were appeared with
maximum error of 10%.
Figure 20 shows the comparison between
experimental outlet temperature and the
theoretical outlet temperature during the
test day, for case not inserted twisted tape
inside the receiving tube. It can be seen
that the correspondence between the
experimental and theoretical results are
acceptable. But, there are some
discrepancies (error of 5-11%).
Figure 21 shows the comparison between
the experimental and theoretical heat gain
throughout the test day, for case not
inserted twisted tape inside the receiving
tube. A convergence between theoretical
and practical results was observed with
some contradictions, with a maximum of
12%.
Figure 22 shows illustrate the comparison
between the experimental and theoretical
thermal efficiency, for case not inserted
twisted tape inside the receiving tube.
Some opposition were appeared (error of
4-9%).
Generally, in all cases, the comparison
between theoretical and experimental
results is acceptable, although there are
some inconsistencies, and this is due to
several reasons. Generally, in all cases, the
comparison between theoretical and
experimental results is acceptable,
although there are some inconsistencies,
and this is due to several reasons,
including the accuracy of the
thermocouples and the thermocouple
reader, Manufacturing errors in the
parabolic trough and the center of the focal
point and errors in tracking the sun.
Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 12
Figure 17. Comparison between experimental and numerical outlet temperatures for insert
twisted tape in evacuated receiver pipe.
Figure 18. Comparison between experimental and numerical heat gain for insert twisted tape
in evacuated receiver pipe.
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Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 13
Figure 19. Comparison between experimental and numerical thermal efficiency for insert
twisted.
Figure 20. Comparison between experimental and numerical outlet temperatures for non-
insert twisted tape in evacuated receiver pipe.
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Figure 21. Comparison between experimental and numerical heat gain for non-insert twisted
tape in evacuated receiver pipe.
Figure 22. Comparison between experimental and numerical thermal efficiency for non-
insert twisted tape in evacuated receiver pipe.
8. Conclusıons
The following conclusions have been
obtained:
Practical results have shown that the
maximum thermal efficiency of the
PTSC are 44% and 67% using
inserting and non-inserting twisted
tape in the receiving tube, respectively.
Many factors lead to this low
efficiency such as poor tracking,
geometry errors, tubes misalignment,
and low absorptivity of the absorber.
The (PTSC) that has been performed is
suitable for space heating and hot
water loads, because of high
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η )
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Muter, D. M. & Al-Hadithi, M, B. Global Scientific Journal of Mechanical Engineering 2021/ 1 (1) 15
temperature of storage that reaches
60°C.
It was concluded from this study
conducted on the parabolic trough
solar collector that the useful heat gain,
thermal efficiency of the solar collector
and the difference between the inlet
and outlet temperatures increases with
the increase in the amount of solar
radiation and increases when inserting
a twisted tape inside the receiving tube.
The study showed that inserting a
twisted tape in the receiving tube leads
to a noticeable increase in the
efficiency of the solar collector than
the efficiency of the solar collector
without the twisted tape.
9. References
[1] Khaled Al-Zahrani., (2013).The application
of parabolic trough technology under yanbu
climatein Saudi Arabia. World applied
sciences journal 23 (10), pp., 1386-1391.
[2] S. Eiamsa-ard, K. Wongcharee, S.
Sripattanapipat., (2009). 3-D numerical
simulation of swirling flow and convective
heat transfer in a circular tube induced by
means of loose-fit twisted tapes. Int.
Commun heat mass transfer 36 947–955.
[3] S. Eiamsa-ard, P. Promvonge., 2005.
Enhancement of heat transfer in a tube with
regularly-spaced helical tape swirl
generators Sol. Energy (78) 483–494.
[4] J. Guo, K. Yang, W. Liu., 2009. Numerical
simulation of heat transfer enhancement by
adding cross twisted-tape in the circular
tube. J. Eng. Thermophys. 30 (7) 1216–
1218.
[5] Falah Abd Alhasan Mutlak, “Design and
Fabrication of Parabolic Trough Solar
Collector for Thermal Energy Applications.
Thesis in college of science / university of
Baghdad. (2011).
[6] Ouagued, Malika, Abdullah Khellaf and
Larbi Loukarfi,.Estimation of the
temperature, heat gain and heat loss by
solar parabolic trough collector under.
[7] K. Syed Jafar and B. Sivaraman,. 2017.
Performance characteristics of parabolic
solar collector water heater system fitted
with nail twisted tapes absorber. Journal of
engineering science and technology Vol.
12, No. (3) 608 – 621.
[8] D N Elton and U C Arunachalaa,. 2018.
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