numerical simulation of the guided lamb wave propagation in
TRANSCRIPT
Accepted Manuscript
Numerical simulation of the guided Lamb wave propagation in particle rein‐
forced composites
Ralf Weber, Seyed Mohammad Hossein Hosseini, Ulrich Gabbert
PII: S0263-8223(12)00180-8
DOI: http://dx.doi.org/10.1016/j.compstruct.2012.04.020
Reference: COST 4621
To appear in: Composite Structures
Please cite this article as: Weber, R., Hosseini, S.M.H., Gabbert, U., Numerical simulation of the guided Lamb wave
propagation in particle reinforced composites, Composite Structures (2012), doi: http://dx.doi.org/10.1016/
j.compstruct.2012.04.020
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Numerical simulation of the guided Lamb wave propagation in particle reinforced composites
Ralf Weber (corresponding author, [email protected], Phone: +0049-621/39159324, Mobile: +0049-176/60818993),
Seyed Mohammad Hossein Hosseini ([email protected]),
Ulrich Gabbert ([email protected])
University of Magdeburg, Institute of Mechanics, Universitätsplatz 2, 39106 Magdeburg,
Germany, Phone: +0049-391/6718608, Fax: 0049-391/6712439
Keywords: Lamb wave, particle reinforced composite, homogenization, FEM, SAFE
Abstract:
This paper deals with the investigation of the Lamb wave propagation in particle reinforced
composites excited by piezoelectric patch actuators. A three-dimensional finite element
method (FEM) modeling approach is set up to perform parameter studies in order to better
understand how the Lamb wave propagation in particle reinforced composite plates is affected
by change of central frequency of excitation signal, volume fraction of particles, size of
particles and stiffness to density ratio of particles. Furthermore, the influence of different
arrangements is investigated. Finally, the results of simplified models using material data
obtained from numerical homogenization are compared to the results of models with
heterogeneous build-up. The results show that the Lamb wave propagation properties are
mainly affected by the volume fraction and ratio of stiffness to density of particles, whereas
the particle size does not affect the Lamb wave propagation in the considered range. As the
contribution of the stiffer material increases, the group velocity and the wave length also
increase while the energy transmission reduces. Simplified models based on homogenization
technique enabled a tremendous drop in computational costs and show reasonable agreement
in terms of group velocity and wave length.
1. INTRODUCTION
1.1 Lamb Wave based Structural Health Monitoring (SHM)
Of the various SHM approaches available, the use of Lamb waves excited by thin
piezoelectric patches is a very interesting technique due to its low cost, online monitoring and
2
high sensitivity [1]. Lamb waves are guided plate waves which remain confined inside the
walls of a thin structure and travel long distances with only little energy loss and are therefore
attractive for use in SHM applications. They can be excited and sensed by piezoelectric
patches which are bonded to the surface of the structure or by embedded piezoelectric
ceramics [2], [3], [4]. There are two basic varieties of the modes: symmetric mode and
antisymmetric mode. Both modes are dispersive, i.e. frequency dependent. In the case of
linear elastic, isotropic and homogenous material Rayleigh-Lamb-relation can be derived for
the simultaneously occurring symmetric
pqkqk
qdpd
2
222
4)(
)tan()tan( −−= (1)
and antisymmetric mode:
222
2
)(4
)tan()tan(
qkpqk
qdpd
−−=
. (2)
With the Rayleigh-Lamb relation dispersion curves for group velocity and phase velocity can
be calculated. However, the Rayleigh-Lamb relation can be hardly derived for complex
geometries and materials, therefore different numerical approaches, among them FEM based
approaches are in use to study Lamb wave propagation in complex structures and materials.
Such numerical studies revealed that the lamb wave propagation in structures like
Honeycomb structures or heterogeneous materials like fiber-reinforced composites is a
complex issue and an on-going concern [1], [5], [4].
1.2 Particle reinforced Metal Matrix Composites (MMC)
Particle reinforced composites consist usually of a lightweight metal alloy matrix such as
aluminium or magnesium alloys and reinforcing particles made of ceramics like silicium
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carbide (SiC) or metals such as titanium [6]. Due to their superior material properties and high
wear resistance particle reinforced composites are used in many applications including disc
brakes for cars, pistons and cylinder liners in combustion engines [6],[7]. The size of the
particles in particle reinforced MMCs is normally between 10 and 25 micrometers and the
volume fraction of the particles primarily varies between 5% and 30% [6], [7]. The geometry
of the particles is complex and changes from particle to particle. However, for the purpose of
simplicity in many studies on the properties of particle reinforced composites using
computational methods the particles are often considered as spheres [8], [9]. Application of
Lamb wave based SHM systems in heterogeneous materials and structures requires a
fundamental knowledge of Lamb wave behavior in such materials [1], [10]. Knowing the
properties of the Lamb wave which propagates in a specific material one can design more
efficient SHM systems choosing the appropriate excitation signal [3], [5]. In addition, this
basic knowledge is crucial for the signal processing to determine possible damages which can
be detected by the propagating wave [11]. To address this issue the paper provides an all-
embracing, FEM based parametric study of Lamb wave propagation in particle reinforced
composite plates.
2. MODELING AND SOLVER SETTINGS
2.1 Overview of various Particle reinforced Plates modeled
Three different types of regular arrangements of spherical particles in plates based on
crystallography arrangements have been studied in order to highlight the influence of particle
arrangements on wave propagation. Body centered cubic (BCC), face centered cubic (FCC)
and square arrangement are taken into account. Figure 1 depicts the representative volume
elements (RVEs) of the various regular arrangements studied in this paper. Besides regular
arrangements randomly distributed particles with spherical and cubic particles has been
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considered. In the case of cubic formed particles, each particle is represented by one single
finite element, cf. Figure 2.
2.2 Modeling Approaches
A representative model is depicted in Figure 3. The simulations have been performed with the
commercial FEM code Abaqus®. For complex geometries like spherical particles and their
surrounding second-order tetrahedral elements have been used. Models with cubic particles,
piezoelectric transducers and homogenized models were meshed with 8-node brick elements
with additional internal degrees of freedom.
In order to study Lamb wave propagation the basic system of equations in linear elastic FEM
needs to be solved with respect to time. Therefore lumped mass matrices and an explicit
solver based on central difference scheme have been applied due to its superior properties in
simulating high-speed events. Mesh tie constraints have been applied to ensure a perfect bond
between the actuator and the plate as well as between sensors and the plate. In addition to
avoid reflections of the Lamb waves from boundaries which disturb the signal received at the
sensors, a damping area with gradually increasing damping factors has been installed. This
approach has been proposed by Liu et al. [12].
In order to decrease the model size symmetry conditions are applied so that only a quarter of
the volume of the plate has to be considered, cf. [1]. Due to the isotropic overall behavior of
particle reinforced composites [8], this has also been done in the models with randomly
distributed particles.
The actuator is excited with a three and a half-cycle sinus band tone burst modulated with
hanning window, cf. [1], [5]. The geometrical properties of the models used are summarized
in Table 1 and illustrated in Figure 3.
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The distance between actuator and sensor is 40 mm. All matrix or reinforcement materials are
considered as linear elastic and isotropic. The material for the piezoelectric sensors and
actuators is Lead zirconate titanate (PZT). The material properties of PZT are taken from [1]
and refer to the coordinate system shown in Figure 3. Further material properties are
summarized in Table 2.
3. SIGNAL POSTPROCESSING
3.1 Evaluation of group and phase velocity
As only very thin plates are considered, the different modes are separated by simply adding
(or subtracting) signals from the top and bottom at the same position of the plate and dividing
by two. The group velocity of symmetric mode and antisymmetric mode has been calculated
by determining the arrival time of the propagating wave package. Therefore the signals
received from sensors have been evaluated. The arrival time is defined by a special threshold
that the signal is obliged to exceed. Knowing the distance Δs between actuator and sensor, the
group velocity will then be
arrg t
sc Δ=, (3)
where tarr is the arrival time. To identify the phase velocity and subsequently the wave length,
the same peak of the propagating wave has to be considered at two different locations in the
model in order to determine the running time Δt (so-called B-scan method), cf. Figure 4. This
has involved analysis of nodal displacement histories on the connecting line between actuator
and sensors, cf. [13].
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The wave length can then be calculated by dividing the distance between the two locations by
the running time Δt, as follows:
cftxx
Δ−
=12
λ. (4)
The aim in future SHM systems is to install systems, which permanently reuse the converted
energy from sensing for the generation of new wave packages. Hence, the greater the energy
transmission, the less additional energy is required to drive a structural health monitoring
system. Energy transmission is defined within this paper as the integral over the squared
signal s(t):
∫=end
start
t
ttrans dttsE )(2
. (5)
4. RESULTS AND DISCUSSION
In this section influence of different parameters of the MMC plate on the wave propagation
has been studied, using a parametric approach. The method of modeling described in previous
sections has been verified by comparison with results from semi-analytical finite element
method (SAFE, cf. [14]) for an isotropic test case. The results obtained from both methods
reveal a good compliance.
4.1 Influence of different Particle Sizes
The influence of particle size has been studied on models with randomly distributed cubic
particles with a constant volume fraction of 10% SiC particles in an aluminium matrix. Figure
5 and Figure 6 show, that the size of the particle has no significant influence on the
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propagation of the Lamb waves. This corresponds to the results of the homogenization
method where the size of the particles only has a negligible influence on the elastic properties
of particle reinforced MMC [8]. These results do not however exclude that special interaction
between waves and particles, such as mode conversions due to special periodicity of particle
arrangement occur.
Figure 7 indicates, that the the energy transmission of A0-mode is only slightly influenced by
the particle size, whereas energy transmission of S0-mode is nearly unaffected by the particle
size within the frequency range considered.
4.2 Influence of different Volume Fractions in BCC Arrangement
In Figure 8 a comparison is shown for group velocities of S0-mode for isotropic plates and the
different volume fractions of BCC arrangements of SiC particles. The results of the isotropic
aluminium plate can be considered as a lower bound and those of the isotropic SiC plate as an
upper bound. The results obtained lie within these bounds and the group velocities increase
with the volume fraction of the stiffer material (SiC). This corresponds to the results obtained
using the homogenization technique where the elastic properties such as Young’s modulus
also increase with the volume fraction. The same trend for A0-mode has been reported in [15].
The differences observed in wave length due to a changing volume fraction are comparably
small but there is still a clear trend that the higher the volume fractions, the longer the wave
length, cf. Figure 9.
Contrary to wave length and group velocity the energy transmission generally decreases with
a higher volume fraction, cf. Figure 10. This can be explained by the fact that the stiffer
material absorbs more energy and therefore less energy will be transmitted to the sensor if the
volume fraction of SiC particles increases.
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4.3 Influence of different Arrangements
4.3.1 Influence of different regular arrangements
Lamb wave propagation in different regular arrangements (BCC, FCC, and Square) has been
compared with a constant volume fraction of 30% of SiC particles. The group velocities are
nearly unaffected by the different arrangements, cf. Figure 11. Generally, the results for group
velocities correspond to the predictions of homogenization techniques since different regular
arrangements only slightly affect overall Young’s modulus [8].
However the wave lengths of S0-mode differ for lower excitation frequencies but tend towards
the same value when frequency rises, whereas wave length of A0-mode remains unaffected by
a change in arrangement, cf. Figure 12. Furthermore slight differences can be observed in
energy transmission for the different arrangements, cf. Figure 13. The energy transmission of
A0-mode is less affected by different arrangements than energy transmission of S0-mode.
However, for both modes, square arrangement has the highest energy transmission on
average.
4.3.2 Comparison of regular arranged and randomly distributed particles
In this section, randomly distributed particles with a volume fraction of 10% and 20% are
compared to two different regular arrangements of particles with similar volume fractions.
The randomly distributed particles have a radius of 0.8 mm whereas in the regular
arrangement, the particles have a radius of 0.35 mm. The group velocity dispersion curves (cf.
Figure 14) and the wave length dispersion curves (cf. Figure 15) show very good correlation
between regular arrangement of particles and randomly distributed particles, especially for S0-
mode. This corresponds directly to the results of homogenization, where randomly distributed
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particles have only minor influences on overall elastic properties compared to regular
arrangements of particles.
4.4 Influence of different Material Properties of Particles
Lamb wave propagation in plates with different stiffness to density ratios of particle has been
studied and compared with that of isotropic aluminium. The matrix material was constantly
aluminium. The different particle materials are SiC, steel and a cellular arrangement, i.e. the
particles with a diameter of 1 mm have been removed from the model. The results shown
refer to BCC arrangement and a volume fraction or volume loss of 31.03%.
Both the group velocity of S0-mode and the group velocity of A0-mode increase from cellular
build-up to steel particles to SiC particles, but the group velocity of steel particle reinforced
aluminium is clearly below the group velocity of isotropic material, although the ratio of
Young’s modulus to density of the entire model hardly changed with steel particles, cf. Figure
16. For an excitation frequency of 400 kHz no antisymmetric mode could be detected in the
model with cellular build-up. This fact could be used as an indicator to detect detached
particles, although the wave length is more than 5 times larger than the holes in the model.
For the wave length the same trend observed as for the group velocity applies here, i.e. the
wave length increases from cellular build-up to steel-reinforced plate to isotropic plate to SiC
reinforced plate, although the wave length of S0-mode of isotropic aluminium is nearly equal
to the wave length of steel reinforced composite plate, cf. Figure 17.
The energy transmission of S0-mode for cellular build-up is on average higher than for steel
and SiC reinforced composite, cf. Figure 18. Generally, it is clear that as the stiffness to
density ratio of particles increases, the energy transmission decreases. For energy
transmission of A0-mode, a less clear trend can be observed.
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4.5 Investigation of Models based on homogenized Material Data
In order to possibly decrease the effort involved in modeling and simulation for future
investigations, models based on homogenized material data are compared to those with
heterogeneous build-up. The main aim of the homogenization technique is to find the
properties of a homogenous material which is capable of storing the same strain energy as the
considered heterogeneous material under any arbitrary load [16]. There is a wide range of
analytical approaches available, e.g. Voigt and Reuss bounds, Hashin-Shtrikman bounds, the
self-consistent method, the Mori-Tanaka method and Torquato’s third-order approximation
[8], [17]. The use of an RVE in combination with FEM is another powerful technique for
predicting the overall elastic properties of nearly arbitrary heterogeneous materials [17], [8].
A RVE also known as unit cell can be considered as a model, which captures the main
features of the microstructure. The unit cell or RVE is loaded in different load cases with
special boundary conditions in order to determine all elements of Hooke’s matrix. The
volume averages of stresses and strains in the RVE are treated as the effective stress and
strain in the homogenized RVE:
dVV
dVV
Vijij
Vijij
∫
∫
⋅=
⋅=
εε
σσ
1
1
(6)
Using Hooke’s law together with the effective stress and strain component of homogenized
RVE, one can evaluate the related element of the Hooke’s matrix, cf. [8] and [16].
Homogenized material data used in the studies presented here are taken from Kari [8].
The models with heterogeneous build-up have a BCC arrangement of SiC particles with a
volume fraction of 10.64% and 31.03%, respectively.
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The group velocity dispersion curves display good correlation for both modeling approaches,
cf. Figure 19. Slightly smaller group velocities have been obtained with the simplified models
but the deviations are negligible compared to the computational costs that have been saved by
applying this modeling approach. The average deviation of group velocity of S0-mode is less
than two per cent.
The dispersion curves of wave length are plotted in Figure 20. Similar to results shown in
previous sections the wave length of S0-mode appears to be relatively sensitive to changes in
the model and thus deviations between simplified models and models with heterogeneous
build-up can be observed. However when frequency rises (>200 kHz) good correlation can be
achieved for S0-mode and for A0-mode in general.
Figure 21 indicates that the energy transmission is on average higher in the simplified models.
Nevertheless, similar to the observations for comparison of BCC arrangement with different
volume fractions, energy transmission increases with lower volume fractions for both
simplified models and models with heterogeneous build-up. Finally, it is clear that the trend
of the wave propagation properties is similar for simplified models and models with
heterogeneous build-up for a volume fraction up to 30%.
4.6 Summary of Results and Conclusions
Table 3 and Table 4 provide a general overview of the influence of the investigated
parameters on Lamb wave propagation in particle reinforced composites.
Similar to the results of homogenization, the results pertaining to group velocity show a high
dependency on volume fraction. Furthermore, the stiffness to density ratio of particles also
influences group velocity. Particle size does in fact not influence group velocity.
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From Table 3 it is generally clear that both group velocity and wave length curves have the
same trend depending on MMC plate. However, where group velocity and wave length
increase the energy transmission decreases. In general when the contribution of stiffer
material (SiC) in the plate increases (where the volume fraction increasing or for a higher
ratio of stiffness to density), the group velocity and wave length rise but less energy will be
transmitted to the sensors.
Table 4 generally, indicates that for the same volume fraction the simplified models have a
minor influence on the group velocity and the wave length. The energy transmission is on
average higher in the simplified models. However, the simplified models show the same
trends as the models with heterogeneous build-up, even if the absolute values do not totally
agree. This is a great advantage for further studies, because the computational cost can be
dramatically reduced with simplified models.
The different arrangements (randomly and regular) have also only slight influences on the
group velocity and wave length. Contrary to the trends of energy transmission, in general the
trends for group velocity and wave length are similar.
5. NUMERICAL VERIFICATION
Using FEM is an experimentally validated approach to study Lamb wave propagation in
heterogeneous materials and structures [1], but the condition of at least 10 nodes per wave
length should be fulfilled [1], [4]. This condition is satisfied all-out within performed
parametric study.
Besides local resolution, the accuracy of time integration must be taken into account when
simulating high-speed events such as propagation of ultrasonic waves. The better the accuracy
of time integration the better the balance of forces is fulfilled. Considering a region of
traction-free surfaces residual forces can be calculated as follows:
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)()()( Re tFtvKtvM snn =⋅+⋅ (7)
For the model with largest time increment size, the residual force has been calculated and
plotted for a node on the connecting line between actuator and sensor (cf. Figure 22). As the
residual force tends close towards zero and as its magnitude is of five orders below the
magnitude of elastic and inertia forces in each time step, time integration can be considered as
accurate.
6. OUTLOOK
This paper provides an all-embracing, parametric study of Lamb wave propagation in particle
reinforced composites. However in order to provide a deeper understanding of Lamb wave
propagation in particle reinforced composites several further investigations could be
performed. Experimental results may help to further understand Lamb wave propagation in
such materials. Furthermore, a deeper understanding of interactions between particles and
Lamb waves could be provided by a two-scale FEM approach. On the other hand, methods
which reduce computational costs are highly desirable and should be further extended to
include heterogeneous materials such as particle reinforced composites.
7. ACKNOWLEDGMENT
The work was partially supported by the German Research Foundation (GA 480/13-1). This
support is gratefully acknowledged.
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8. BIBLIOGRAPHY
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Figure 1: a), b), c) particles and d), e), f) particles in matrix of different regular
arrangements (from left to right: BCC, FCC and Square arrangement).
Figure 2: Finite Element Model of randomly distributed a) spherical and b) cubic
particles; c) spherical and d) cubic particles inside matrix (volume fraction 10%).
Figure 3: FE model of cubic particle reinforced composite plate with surface-
bonded PZT patches.
Figure 4: Schematic representation of propagating dispersive wave at two
different locations with x1<x2
Figure 5: Group velocity dispersion curves for randomly distributed cubic
particles of different sizes (volume fraction 10%).
Figure 6: Wave length dispersion curves for randomly distributed cubic particles
of different sizes (volume fraction 10%).
Figure 7: Energy transmission curves of top sensor for randomly distributed
cubic particles of different sizes (Logarithmic scale).
Figure 8: Group velocity dispersion curves of S0-mode for BCC arrangement
with different volume fractions and isotropic plates made of aluminium and SiC.
Figure 9: Wave length dispersion curves for BCC arrangement of SiC particles
with different volume fractions.
Figure 10: Energy transmission curves of top sensor for BCC arrangement of SiC
particles with different volume fractions (Logarithmic scale).
Figure 11: Group velocity dispersion curves for different regular arrangements
of spherical SiC particles with constant volume fraction (30%).
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Figure 12: Wave length dispersion curves for different regular arrangements of
SiC particles with constant volume fraction (30%).
Figure 13: Energy transmission curves of top sensor for different regular
arrangements of SiC particles with constant volume fraction of 30% (Logarithmic
scale).
Figure 14: Group velocity dispersion curves for regular arranged and randomly
distributed spherical particles
Figure 15: Wave length dispersion curves for regular arranged and randomly
distributed spherical particles
Figure 16: Group velocity dispersion curves for plates with different reinforcing
materials and isotropic plate made of aluminium (obtained using SAFE method,
cf. [12]).
Figure 17: Wave length dispersion curves for plates with different reinforcing
materials and isotropic plate made of aluminium (obtained using SAFE method,
cf. [12]).
Figure 18: Energy transmission curves of top sensor for plates with different
reinforcing materials.
Figure 19: Group velocity dispersion curves for simplified models and models
with heterogeneous build-up (BCC arrangement, spherical particles).
Figure 20: Phase velocity dispersion curves for simplified models and models
with heterogeneous build-up (BCC arrangement, spherical particles).
19
Figure 21: Energy transmission curves of top sensor for simplified models and
models with heterogeneous build-up (BCC arrangement, spherical particles).
Figure 22: Evaluated residual force in each time step (left) for considered node
of the model (right)
Table 1: Geometrical properties of the model (all units: mm).
Table 2: Mechanical Properties of matrix and reinforcement materials
Table 3: Influence of different parameters on Lamb wave propagation (Legend of
symbols: ↑↑ strong increase, ↑ increase, → unchanged, ↓ decrease, ↓↓ strong
decrease)
Table 4: Influence of different parameters on Lamb wave propagation (Legend of
symbols: strong influence, no influence, slight influence)
Table 1: Geometrical properties of the model (all units: mm).
Plate Actuator/Sensor Length Width Thickness Damping Area Diameter Height
~60 ~20 1.5 ~15 6.35/3.75 0.76/0.38
Table 2: Mechanical Properties of matrix and reinforcement materials
Material Young’s modulus [GPa] Poisson’s ratio [] Density [kg/m³] Aluminium 70 0.3 2700
SiC 450 0.17 3210 Steel 210 0.3 7850
Table 3: Influence of different parameters on Lamb wave propagation (Legend of
symbols: ↑↑ strong increase, ↑ increase, → unchanged, ↓ decrease, ↓↓ strong
decrease)
Group velocity Wave length Energy transm. Mode S0 A0 S0 A0 S0 A0
Central frequency ↑ ↓ ↑↑ ↓↓ ↓ ↑↑ → Volume fraction ↑ ↑↑ ↑ ↑ ↑ ↓ ↓
Particle size ↑ → → → → → ↑ Stiffness to density ↑ ↑↑ ↑ ↑↑ ↑ ↓↓ →
Table 4: Influence of different parameters on Lamb wave propagation (Legend of
symbols: strong influence, no influence, slight influence)
Group velocity Wave length Energy transm. Mode S0 A0 S0 A0 S0 A0
Arrangement Simplified model