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    NUMERICAL SIMULATION

    IntroductionMost reservoir engineering, production, formation evaluation, and drilling issues are

    ultimately reduced to the nature and spatial distribution of rock properties. This

    observation provides the incentive for this course; about 90% of the insight into suchproperties can be captured through fairly simple theoretical and mathematical relations.

    This course reviews fundamental principles dealing with rock properties and introduces

    advanced concepts about displacements, residual phase saturations, and effective

    properties. We will rely strongly on conceptual and simplified mathematical models.

    Readers interested in more depth on these aspects should consult the references. As will

    be emphasized in this Introduction, the entire course will focus on the petrophysical

    properties that go into the input of a numerical simulator.

    Course ObjectivesWhen you finish you should:

    Understand permeability and its origins,

    Be able to illustrate capillary pressure and how to use it,

    Find out what factors affect relative permeability,

    Illustrate heterogeneity measures,

    Understand the difference between heterogeneity and correlation, and

    Show the benefits of statistical assignments.

    In each case, we will attempt to make some specific points which should be useful in

    evaluating data, making recommendations about laboratory procedures and in usinginformation to its best extent. As the outline shows, we will concentrate on single-phase

    and water/oil properties although we will refer to gas/oil and more exotic properties

    from time to time.

    Numerical SimulationSince this course deals with the quantities that go into the input of a simulator, its

    appropriate to spend a few minutes talking about simulation in general.

    Most knowledge progresses through the building, testing, and reformulating of models

    or representations of reality. This statement is true regardless of the field of study.

    Models -- Four basic types

    Conceptual -- e.g., Fluvial deltaic

    Physical -- e.g., Hele-Shaw cells, corefloods

    Numerical -- State of the art for engineers

    Philosophical -- Whether we know it or not

    Geologists are quite comfortable with the idea of model building even though their

    models (like models in many other fields) are rarely numerical. Physical models were

    very common in the early days of the petroleum industry, but these have beensupplanted by numerical models.

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    Actually, numerical

    models have had a long

    pedigree in hydrocarbon

    production prediction as

    the following illustrates.

    Numerical models --A short history

    Tank type --

    Emphasis on fluids

    o Volumetrics

    o Primary

    depletion

    Streamline --

    Emphasis on

    patterns and rates,

    permeability

    anisotropy

    o Areal sweep

    o Oil in place

    Simulators -- All of

    the above plus

    heterogeneity

    Tank type models are still

    useful today in determining primary drive mechanisms, oil and gas originally in placeand even in the initial stages of an involved simulation study.

    Streamline models, invented in the mid 1950s, have experienced a resurgence in

    interest because, in part, of the ability to assist in fluid flow visualization and the ability

    to solve very large problems. The image to the right is a classical illustration of the

    streamlines in a 5-spot pattern.

    This figure also illustrates one of the best uses of streamline modeling: identifying the

    amount of fluid that will pass outside of a given area.

    What we mean by a numerical model orsimulator in this course is something which

    represents the behavior of one system through the use of another (Webster's Unabridged

    Dictionary)

    First system -- Reservoir and process

    Second system -- A model

    A model or numerical simulator is a sequence of numerical operations whose output

    represents the behavior of a particular process in a particular reservoir. It is, therefore,

    an integrating tool for combining, in their proper weight, all of the factors that influence

    production in a reservoir.

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    Models are nothing more

    than solutions to

    conservation equations

    that are coupled to

    several

    phenomenological lawsthat are needed to make

    the number of equations

    and unknowns equation.

    Listed below are the

    basic equations and laws

    associated with our

    models.

    Basic Equations

    Conservation of

    o Mass

    o Energy

    Empirical laws

    o Darcy

    o Capillary pressure

    o Phase behavior

    o Fick

    o Reaction rates

    For the purposes of this course, Darcy's law (covered in Module 1) and the capillarypressure and relative permeability behavior (covered in Module 2) are the most

    important ones.

    Even though the number and type of equations can be said briefly, there is enormous

    complexity in the laws as the image to the right illustrates.

    This is a portion of a table from Lake (1989) that shows the equations solved by a

    simulator. (Don't be concerned about reading the details in the table. The idea here is to

    impress rather than inform.) In general, there is one partial differential equation to be

    solved for each component and these must be solved in three spatial dimensions.

    These equations are far too complicated to be solved analytically (directly). Instead,

    what is done, when solving for a reservoir, is to divide it up into a number of cells or

    grid blocks and the equations solved on these much smaller volumes. This division is,

    of course, arbitrary but it is the only way to proceed. It would be no surprise to find that

    the division into grid blocks leads to a number of artifacts in the simulator results. But it

    should equally be of no surprise to realize that these artifacts tend to disappear as the

    number of blocks increase; with current simulation technology and with newer

    simulation technology the artifacts seem to comprise less of a problem than simply not

    knowing the simulator input to begin with.

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    It has historically not been possible to write a single simulator to deal with all possible

    cases of flow. The following lists some of the simulator classifications.

    Simulators -- Classified by:

    Dimensionality (1-D,...,3-D) Numerical algorithm, e.g.,

    o Finite difference

    o IMPES

    o Implicit

    o Direct solvers

    Vectorization

    Physical properties

    o Single-phase (aquifers or gas)

    o Black oil

    o

    Compositionalo Thermal

    o Dual porosity

    It is good to know what each of these terms mean, but we won't discuss them here.

    What is discussed in this course is the petrophysical and geological parameters that are

    common inputs to all types of simulators.

    Although there are some variations, the following is a typical simulator structure:

    Simulator structure

    1. Nonrecurrent data

    a. Fluid properties

    b. Reservoir properties

    c. Block or cell assignments

    2. Recurrent data

    a. Well properties

    b. Output control

    3. Calculation

    4. Output

    A simulator run progresses through the nonrecurrent data simulator directly and only

    once. The items between the recurrent data and output may be processed several times

    as well conditions and/or the manner of calculation changes. This course is mainly

    concerned with the block assignments under the recurrent data, but we provide a brief

    summary of the other types for completeness.

    Typical Inputs

    1(a) FluidsThe fluid input, summarized below, ranges from the basic properties of

    viscosity, solubility and volume relations, through much more complicated

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    pressure-volume-temperature relationships embodied in and equation of state

    simulator.

    Viscosities

    Densities

    Surface tensions

    Phase behavior

    The properties are normally input via table or equation as functions of pressure

    and, for thermal simulators, functions of temperature. Compositional simulators

    will calculate these properties as functions of pressure and fluid composition.

    1(b) ReservoirThe reservoir input deals with properties that define the gross volume of the

    fluids in a reservoir.

    Depth (top surface)

    Thickness (bottom surface)

    Lateral extent

    Original contacts

    For complicated geometries, as are now commonly modeled, the depth and

    thicknesses can be input by cell--a subject we discuss below. The discussion in

    Module 2 about capillary pressure shows how the original contacts used to

    estimate original hydrocarbon in place.

    1(c) Blocks

    What this course deals with the most are the block-by-block petrophysicalassignments.

    Initial pressure and saturations

    Porosity

    Permeability (three values)

    Relative permeability

    Capillary pressure

    2(a) WellsWell properties can be among the most important to a simulation run because it

    is through these that the operational decisions about how to deplete a field arequantified.

    Location

    Completion interval

    Productivity (e.g. skin factor)

    Status (e.g. producer)

    How operated

    The bullet location can include some quite complicated geometries for

    horizontal or deviated wells. Many times a great deal of the simulator is devoted

    to modeling effects in the wellbore and it is becoming common for the well

    model to be hooked up to separate models of surface facilities.

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    These things constitute the great bulk of the input: a typical simulation run might have

    more than 10,000 cells so it is easy to see how this type of data can run into the millions

    of values. This input, furthermore, constitutes the main way that the geology is input

    into a simulator. The lack of quantitative detail in the geological description coupled

    with the sheer volume of data means that this type of input has historically been among

    the most overlooked in simulator input. This neglect forms one of the prime motivationsfor this course.

    Difficulties with numerical simulationThough it is the only one discussed here, the assignment of grid block properties is only

    one of several difficulties with numerical simulation. Some of these are:

    Truncation errors

    Stability

    Grid orientation effects

    Property assignments

    Scale adjustment

    Property assignments to cells away from measurements (usually at wells) form the

    culmination of the material in Module 3. The last item, adjustment for scale or scaling

    up, is truly a simulator data input also. It involves the fact that the size of the blocks in a

    typical simulation run is invariably much larger than the size of the measurements. The

    following table illustrates some of the typical grid block sizes.

    Typical Grid Block Sizes

    Process

    DX

    (meters)

    DZ

    (meters)min max min max

    Undersaturated oil reservoir 500 500 7 9

    Gas reservoir 1500 1500 70 229

    Simulation of well test 244 671 6 61

    Retrograde gas reservoir 236 457 34 61

    Solution gas drive reservoir 610 610 3 18

    Where DX and DZ are the lengths of the sides of the grid blocks. From Haldorsen

    (1983).

    Rather than speaking of grid blocks we should be speaking of grid pancakes. And the

    size of these blocks are those of a modest sized building.

    NotationMuch of the following material comes from Chapters 3 and 6 of a text on enhanced oil

    recovery (Lake, 1989). This manual adopts certain conventions from that work,

    particularly regarding subscript conventions of the various fluids.

    SUBSCRIPT CONVENTIONS

    1 Water or aqueous phase

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    2 Oil or oleic phase

    3 Gas phase

    nw Nonwetting

    w Wetting

    r Residual

    R Remaining

    Other symbols are Society of Petroleum Engineers or industry standards. Thus, Swr

    means the wetting phase residual saturation and S2R means the remaining oil saturation.

    We will attempt to maintain consistency in definitions and to define each as near to the

    first usage as possible.

    References

    1. Haldorsen, Helge Hove, Reservoir Characterization Procedures for Numerical

    Simulation, Ph.D. Dissertation, The University of Texas at Austin, May 1983

    2. Lake, Larry W.,Enhanced Oil Recovery, Prentice Hall, 1989

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    IntroductionIn this module we discuss the following properties. The properties are all engineering

    properties (as opposed to geologic or geophysical) because they are needed in flow

    calculations. Most specifically, they form a central part of the input to numerical

    simulators. Indeed, it is the single-phase properties and their distributions that allow

    geology and geophysics to be inserted into such models.

    Single phase petrophysical properties

    Porosity

    Permeability

    Permeability-Porosity Relationships

    Tensorial Character of Permeability

    The single-phase porosity is an important predictor of hydrocarbon in place; the

    permeability as an indicator of production rate. Their understanding provides a basis for

    more advanced concepts which we will treat in later modules. Of course the great

    advantage in treating single-phase flow separately is that it delays the need to consider

    multiphase flow, which is itself a complicated topic.

    The objectives for Module 1 are given below. As always, the emphasis will be on

    conceptual models which generally give correct trends, but are not always quantitative

    predictors. Such models can frequently be corrected for real-world effects, but they are

    always good aids to understanding.

    Module 1 Objectives Understand a Representative Elementary Volume (REV)

    Illustrate importance of specific surface area and tortuosity to permeability

    Give effects of grain size distribution on permeability

    Examine relationship between permeability and porosity Illustrate the origins of anisotropy

    As stated in the Introduction, the emphasis here is on transport properties, those

    properties which govern fluid flow. The transport properties form the lion's share of the

    input to a numerical simulator although they play other roles as well.

    Representative Elementary Volume (REV)

    We will follow the same basic procedure in developing each single-phase property.

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    First, the property will be described mathematically in terms of simplified physical

    laws, usually based on incompressible, steady-state flow in even simpler geometries.

    The simple geometry represents the smallest element of the permeable medium -- the

    connected pore or the microscopic

    scale. Second, the petrophysical

    property for the connected pore isthen modified to account for the

    actual permeable medium local

    geometry -- variable pore (or particle) cross-sections, variable flow lengths (tortuosity),

    and multiple connections of one pore with another. This step translates the microscopic

    relation from the actual permeable medium flow domain to that of the locally-

    continuous representative elementary volume (REV). Unfortunately, this step

    constitutes a great deal of art, and is invariably restricted to fairly simple idealizations

    about the local pore geometry.

    The very idea of a REV is difficult. Consider the following figure.

    The plot shows the trend in a particular medium property (porosity is easiest to

    visualize) measured over some volume V as V shrinks to zero. For large V the curve

    changes smoothly but distinctly; we call this change heterogeneity and discuss itseparately in Module 3. For intermediate V, the curve becomes stable at some fairly

    precise value of porosity and then becomes erratic at an even smaller V where pore-

    scale variations become important. The REV is the value of V (indicated in the figure

    above) above which the fluctuations are negligible.

    The existence of the REV is tenuous, because it has never been identified in real media

    despite some fairly serious efforts (Goggin et al., 1988). There probably are several

    plateaus in which case the REV would be defined as the volume at the smallest of these.

    The size of the REV is related to how locally correlated the property is on the

    microscopic scale. Our best guess is the REV is somewhere around 100-1000 grain

    diameters--large enough for averages to be statistically meaningful but small enough to

    Approach to Property Development

    Describe on pore (microscopic) scale

    Translate to local (REV) scale

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    avoid heterogeneity. There is a school of thought based on the concept of continuous

    variation (fractals) that admits no such plateaus as V decreases.

    Magic Numbers1. Typical REV size = 100 - 1000 grain diameters (sandstones)

    But, despite all the hurdles, the notion of the REV is absolutely essential for reservoir

    engineering work because it allows us to use continuous mathematics (limits taken to

    zero are really taken to the REV). We pay for this through the introduction of various

    non-standard (and perhaps ill-defined) physical properties some of which we are about

    to cover in this module.

    Porosity

    Porosity is the ratio of void or pore volume to macroscopic or bulk volume; the rock or

    solid phase volume is the bulk volume less the pore volume. Porosity is a static

    property--can be measured in the absence of flow. For most naturally-occurring media

    the porosity is between 0.10 to 0.40 although on occasion values outside this range havebeen observed. Many times porosity is reported as a percent, but it should always be

    used in calculations as a fraction. From these typical values the rock "phase" clearly

    occupies the largest volume in any medium.

    The porosity of a permeable medium is a strong function of the variance of the local

    pore or grain size distribution, and a weak function of the average pore size itself. For

    sandstones the porosity is usually determined by the sedimentological processes under

    which the medium was originally deposited. For carbonate media, on the other hand, the

    porosity is mainly the result of changes that took place after deposition.

    The pore space as well as the porosity can be divided into an interconnected or effectiveporosity that is available to fluid flow and a disconnected porosity that is unavailable to

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    fluid flow. Certain of the enhanced oil recovery processes exhibit behavior whereby

    some of the effective porosity (dead end pores) is shielded from the displacing agent. At

    the other end of the flow scale is the fracture porosity that expresses the fraction of the

    volume of a particular medium that is tied up in large-scale voids. One could easily

    argue that a volume that contains large-scale voids is

    below the REV for that medium. In what follows, theword porosity references to a volume that is

    substantially larger than the smallest discrete feature

    in the rock.

    Permeability

    Permeability is also a basic permeable medium

    property that, unlike porosity, cannot be defined apart

    from fluid flow. We use it most commonly to

    estimate production/injection rates from which comes

    estimates of economic lives.

    Definition - Permeability is the proportionality "constant" between the fluid flow rate

    and an applied pressure or potential gradient. The figure on the right illustrates this for

    flow of a single incompressible fluid.

    The last line of this figure is one for of Darcy's law, which for single-phase, one

    dimensional flow, constitutes a definition of permeability. The other terms in the

    equation are the superficial velocity (the flow rate) and the fluid viscosity .

    Darcy's law contains the superficial or Darcy velocity. This is the volumetric flow ratedivided by the cross-sectional area normal to flow (q/A).

    Velocities in Reservoir Engineering Superficial velocity

    o u = Flow rate/area normal to flow Interstitial velocity

    o

    v = Superficial velocity/porosity

    The interstitial or frontvelocity is the rate a fluid particle actually moves through the

    medium. The two velocities are frequently confused.

    To illustrate some features of the permeability definition more clearly, write Darcys

    law as

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    This simple form of Darcy's law is as important for what it does notsay as it is for what

    it does say. For example, if we increase the rate q, we find that the pressure drop P

    increases apace; k is not a function of either flow rate or P. Doubling (for example) the

    fluid viscosity results in a doubling ofP and no change in k. Permeability is not a

    function of the fluid viscosity, nor, indeed, of the fluid identity. Increasing L for the

    same P results in a decrease in q so that k is again unchanged. Permeability is not a

    function of the size of the sample. We say that k is an intrinsic function of the medium,

    or rather of the medium's properties. We delve into this in the remainder of this module.

    In truth, all of the above negations are only approximately true. k does depend on the

    fluid identity, water vs. oil, or fresh water vs. brine, in may cases. Similarly, k also

    depends on the scale of the measurement L. That is why we use the term absolute

    permeability with caution When k depends on rate or P, the phenomena are referred

    to as non-Darcy effects. Such deviations are important in many cases, but we shall

    continue the exposition for the ideal case to focus on rock properties.

    We will use the following slide as organization for our treatment of permeability.

    (Absolute) Permeability . . . The Basic Flow Property of a Medium

    Depends on porosity ando Grain size

    o Local heterogeneity (sorting)o Cement amount and type

    Is direction dependent (tensorial)

    Depends strongly on position (heterogeneity)

    The following paragraphs briefly discuss each of these items. Heterogeneity (aside from

    the pore scale) is treated in Module 3.

    Carman-Kozeny Equation

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    We derive most of our

    insights from the

    Carman-Kozeny (CK)

    equation because it lends

    itself to more physical

    reasoning than some ofthe other equations

    (Dullien, 1991). As we

    shall see, the CK

    equation introduces a

    direct dependence

    between porosity and permeability, but also, through the concepts of specific surface

    area and tortuosity, leads to an explanation of how k depends on local rock texture.

    To develop the CK equation the local pore model is the capillary tube, probably the

    most common such model in permeable media studies.

    Consider the single-phase, steady-state, laminar flow of a constant viscosity Newtonian

    fluid through a horizontal capillary of radius R and length Lt as shown above. These

    conditions will lead to a parabolic velocity profile in the tube. The maximum velocity at

    the tube centerline is twice the mean velocity; the minimum velocity is zero (no slip) at

    the wall.

    Laminar flow is worthy of separate discussion both because it is an important

    fundamental concept and because its application to flow through permeable media is so

    iffy. Laminar flow just means that fluid flow elements don't cross. For the condition of

    laminar flow in a tube this means that the fluid elements are slipping past each other inexactly the same manner as the layers in a telescope do as it is being extended. The

    simplicity of laminar flow is very appealing because it is easy to visualize and, hence

    understand. But it is extremely rare in practice, being limited to very slow flows, very

    viscous fluids or flows in simple geometries. These conditions are combined in the

    familiar Reynolds number. We always have very slow flow rates in our applications

    (about 10 cm/day is typical) and many times we are dealing with viscous fluids. But the

    flow is rarely truly laminar because the local geometry of the rock grains and its

    surfaces are so irregular that fluid flow lines will cross except at very small flow rates.

    Magic Numbers1. Typical REV size = 100- 1000 grain diameters (sandstones)

    2. Typical reservoir flow rate = 1 ft/day

    It is misleading to think of laminar flow as being measured solely by low Reynolds

    number. The idea here is correct -- the Reynolds number is the ratio ofinertial to

    viscous forces and laminar flow always occurs at a sufficiently low Reynolds number.

    However, the specific Reynolds number limit depends on the flow geometry; for

    example, the laminar-turbulent transition occurs at about 2100 for flow in a tube and at

    about 600 for flow in a slit. We have no way of knowing where it would occur in flowthrough permeable media, but we think it is about 0.1 to 0.5 (the length scale being the

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    grain diameter) for most of the flows we are interested in. Such flows are sometimes

    characterized as creeping flows.

    With some manipulations of a force balance on the fluid flowing through the tube wearrive at the following relationship between the average velocity and the tube

    dimensions and the pressure drop.

    Average Velocity of a Fluid in Laminar Flow

    Hagen-Poiseuille Equation

    Single-phase, horizontal flow

    Laminar flow

    No entrance or exit effects

    Capillary tube model

    The basic equation for REV translation

    This is the celebrated Hagen-Poiseuille equation for laminar flow in a tube. In order forthis equation to apply, the tube must be long enough for the flow to be free of entrance

    or exit effects. This condition certainly does not hold in a permeable medium pore, but

    the simplicity of the equation as well as its similarity to Darcy's law encourages us to

    proceed.

    As simple as it is, the Hagen-Poiseuille equation tells us two things about permeability,

    which in this equation is the R2/8 term. First, k has units of square length (L2). The

    historical unit is Darcys (D) which is nearly equal to the SI unit ofm2 (= 10-12 m2).

    Second, we see that k is a reflection of the size of the channels or holes through which

    fluids are flowing. A k = 1 m2 rock, for example, nominally quite permeable, has anapproximate hole size of a very small 1 m Productive naturally-occurring media have

    permeabilities ranging from 0.1 mD to 20 D for liquid flow and down to 10 D for gas

    flow.

    Magic Numbers1. Typical REV size = 100- 1000 grain diameters (sandstones)2. Typical reservoir flow rate = 1 ft/day

    3. 1 Darcy = 1 m/s (hydraulic conductivity)Handy conversion factor: wg= 0.433 psi/ft

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    To convert to Darcy's law we eliminate the length from the Hagen-Poiseuille equation

    with the concept of tortuosity and replace the radius with the hydraulic radius. The

    equation is then solved for the pressure difference which is inserted in Darcy's law to

    give the following for permeability (Lake, 1989).

    The Carman-Kozeny equation in terms of specific surface area

    This is the most

    fundamental form of the

    CK equation because it

    deals with quantities that

    can be defined for nearly

    any permeable medium.

    The tortuosity is the

    squared ratio of the mean

    flow path length to the

    medium length. It isrelated to the formation

    resistivity factor and

    tabulated in Pirson

    (1979 ). The specific

    surface area av, with

    units of inverse length, is

    the internal surface of the

    medium per unit volume,

    an intrinsic and highly characteristic property of the medium. Unfortunately, it is not

    routinely measured.

    The CK equation also illustrates the rather elementary observation that zero porosity

    rocks will also have zero permeability. Unfortunately, this is about as far as we can go

    with this equation without more work for it is certainly true that there is not a one-to-

    one correspondence between porosity and permeability.

    The physical basis for the dependency on surface area in this equation is that all of the

    pressure drop (flow resistance) is caused through viscous interactions between adjacent

    lamella of fluids as they "slip" past each other. The slippage is, in turn, caused by the

    pore walls where there is no slip. Thus, if we are considering locally creeping flows the

    entire surface area of a particle should enter into the flow resistance. This is suggested

    by the image to the right.

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    Even at low fluid rates, however, flow can separate in the wake of a particle as shown

    on the right panel. This is particularly likely to be the case because the approach

    velocity is unlikely to be anything but uniform. If separation occurs, the surface area to

    be used in the CK equation should be the exposed area rather than the total area. In the

    formulas encountered thus far using the exposed area has only the effect of reducing a v

    However, for nonspherical particles it can provide at least a partial explanation for thedirectional dependence of permeability. At even higher rates an appreciable amount of

    energy begins to be expelled in the flow reversal region which manifests itself in

    turbulence corrections.

    The most evident prediction of the above equation is that permeability decreases as

    specific surface area increases. This accounts for the observation that media composed

    of clay minerals, which have large specific surface areas, also have low permeabilities.The table to the right gives order-of-magnitude estimates of specific surface area for

    clays and rocks.

    The above values were based on nitrogen adsorption and tend to seriously underestimate

    permeability when used in the CK equation (that is, the adsorption area is greater than

    the dynamic area). Nevertheless, it is clear that clays have much more surface area than

    do the outcrop Berea and Torpedo sands.

    For the same reason, it is a common observation that permeability correlates inversely

    with the clay content of sands. Normally, a sand is not thought of productive to oil if the

    clay content is more than 35%. We will go into the connection between cementingmaterial and permeability in more depth below.

    The connection between clay content and permeability also suggests why gamma ray

    log response is sometimes useful as an indicator of permeability. This particular log is

    measuring the radioactive decay of unstable species bound up in the clays. The larger

    the response, the higher the clay content and, hence, the lower the permeability. Since

    the specific surface area varies considerably with clay type and the gamma ray response

    is rather unspecific for clay type, such a relationship can be at most qualitative. The

    gamma ray response for clean sandstones is quite small.

    Bibliografia

    ttp://www.spe.org/learning/demo_sm/1frame.htm

    Typical Specific Surface Areas

    Material aV(cm-1)

    Berea 20

    Torpedo 80

    Kaolinite (clay) 500

    Smectite (clay) 1300

    Illite (clay) 2800

    Adapted from Faris et al. (1985)

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