numikon catalog

visit us onwww.numikon.hr

2014

company profile / services catalogue / references

&analysisengineering

services catalogue

Buzinski prilaz 10

10010 Zagreb

CROATIA

tel

fax

@

NUMIKON Ltd.contents

ca pa b i liti esco m pa ny

w e prov i d e

by n u m i ko n

fi n i s h ed

o f o u r c li en ts

technicalintroduction

services

field services

projects

references

51

2

3

6

7

We simply listen to our clients. Our dedicated management team is in constant contact with our customers to ensure that we deliver in every aspect of our dealings.

Design and engineering, calculation and analysis, piping stress analysis. To every service which we provide we also provide consulting and education.

We provide laser surveying services by using LEICA TPS and Intergraph CADWorx fieldPipe, Ultrasonic pipe wall thickness measurement and welds checking, Material hardness meassurement and material identidfication.

Our technical capabilities and knowledge together with a state of the art software give us capabilities to do all type of design and analisys.

Nothing comes close to having done it before. With a large array of projects successfully completed, we have the re-sources with relevant experience to deliver in small, medium and large projects.

We present you the list with some of our biggest clients.

+385 1 6448000

+385 1 6448029

[email protected]

is a highly specialized company in performing structural integrity calculations of mechanical components and process equipment in oil and gas industry and in hydro, thermo and nuclear power industries.

www.numikon.hr

innovation is the key!

numikon& paten tsInNOVATIONS4

Nothing is impossible; it can only be more or less complex. In everything we do, we try to bring some innovation into the project, which raises its quality and brings profit both to us and to our satisfied clients.

NUMIKON Ltd. is a mechanical engineering company that provides a wide range of services ranging from customer orientated problem solving to groundbreaking project design via state-of-the-art software and technologies. Our innovative team of en-gineers, strives for excellence in sustainability and ethical practices, while maintaining an acute awareness of deadline and cost implications. They continuously enhance their knowledge through education and research, and pride themselves on delivering perfection–ensuring clients return time and time again.

Through this approach our projects reach has spread from Croatia to Europe, China, Iran, Saudi Arabia. While the scale of project briefs ranges from mechanical project design for large industrial complexes to detail design and detail calculations and analyses for small plants.

Software

Collaboration, r&d

In our work, we are using state of the art computer applications for numerical analysis and calculations based on finite element method as well as state of the art computer applications for proj-ect engineering of process and power plants.

We are actively updated with continuous research and develop-ment of new solutions, products and services. We are a member of societies for scientific experts such as the Croatian branch of IFToMM (International Federation for the Theory of Machines and Mechanisms), the Croatian national committee of International Council on Large Electric Systems (CIGRE), and the American Society of Mechanical Engineers-ASME. We also collaborate with technical institutions in Croatia such as Faculty of Mechanical Engineering and Naval Architecture at University of Zagreb and Faculty of Chemical Engineering and Technology at University of Zagreb. NUMIKON is service provider since 2007 in Engineering and Training area offering services to in Oil & Gas, Power, Process, Machine Design, Manufacturing support Industry.

CAD Services

Plant Engineering & Design

We are well equipped with talented and well experienced CAD Engineers and our service includes design conceptualization, as-sembly design, component design, product design, interference checks and tolerance analysis for components and assemblies, tooling and fixture design.

NUMIKON, since its inception has been thriving on innovation and its adherence to high quality and customer satisfaction standards. Our company is engaged in offering Piping and Design Services, which is widely in demand by various industries like chemical, petrochemical and oil and gas etc.

Consultancy Services

Key Markets

We share our expert knowledge on project engineering and design and mechanical calculations through our consulting services.

Oil & Liquids Pipelines and TerminalsNatural Gas Distribution and TransmissionNatural Gas Storage and LNGProcess ChemicalPower GenerationMidstream Oil & Gas

Fields of work

Quality system

General mechanical calculations of mechanical and process equipment and components, project engineering of process and power plants, pipe stress analysis, pressure vessel calculation, mechanical calculations of generators and motor parts, devel-opment of computer applications as upgrades of applications which we use in everyday work, and consulting within the area of mechanical engineering.

Our Quality Management System is maintained to meet the highest standards. It is certified according to ISO 9001:2008.

Quality policy

Unique Strengths

Our policy is to do services in a professional way which is based on knowledge, responsibility for environment and ethics. Professionalism of our staff is being maintained on a high level by permanent education, which is quality base of our products and services.

We simply listen to our clients. Our dedicated management team is in constant contact with our customers to ensure that we deliver in every aspect of our dealings. Nothing comes close to having done it before. With a large array of projects successfully completed, we have the resources with relevant experience to deliver in small, medium and large projects.

Our team

Our mission

Our potential lies in its highly qualified, mutlitdisciplinary teams. In everyday work we have set high criteria, which are achieved by continuous organization improvement, training of our experts and investment in working envirnoment and software tools.

Our Mission is to focus on customer satisfaction and client relations. In this highly competitive, diverse and ever-changing economy, it comes back to the basics. The personal touch seems to be lost in our demanding society and we, at NUMIKON Ltd., focus on building long-term relationships with our clients.

numikon companyintroduction

we provideservices

Design & Engineering Calculation & Analysis

M ec h a n i ca l d es i g n • Design of pipe supports• Design of expansion joints• Design of special mechanical components• Design of various devices

Pla n t D es i g n• Preparation of technical specifications • Creating of P&ID’s• Building of 3D models• Creating of isometrics and layout drawings• Creating support drawings• Creating bill of materials• Preparation project documentation• Creating pressure equipment shop drawings

As-B u i lt En g i n eer i n g• Laser scanning and building of 3D intelligent

models of existing plants

We provide services on all aspects of mechanical calcu-lations and analysis, from process calculations to stress calculations. Some of services we offer include:

• Mechanical integrity static analysis• Mechanical integrity dynamic analysis• Finite element analysis• Vibration analysis• Lifetime assesment• Heat and mass transfer analysis• Fluid flow analysis• Root cause analysis• Pipe stress analysis• Pressure vessel design and analysis• Storage tank design and calculationD&E C&A

D&E C&A

by numikonfield services

Pipe stress analysis laser surveying & scanningPSA LSS

Because our company started as an

engineering firm focused on pipe stress

analysis, most members of our team

have extensive experience which allows

us to work on every piping or pipeline

problem such as:

• Static analysis of piping systems

• Analysis of FRP piping

• Analysis of thermoplastic piping

• Analysis of criogenic piping

• Analysis of buried piping

• Analysis of jacketed piping

• Stress analysis due to water hammer,

slug flow and other dynamic influ-

ences

• Pipe supports design calculations

• Expansion joints design calculation

• Flange calculations

PSA

W h at i s las er s u rv eyi n g?Laser surveying of piping is the process of making intelligent 3D computer model of the existing piping and the whole plant using appropriate equipment and computer applications.

W hy d o w e n eed las er s u rv eyi n g?Documentation development of piping where it does not exist. Creating “as-built” documentation. Making “as-built” 3D model - comparison with project model and for detecting deviations from planned project.

W hy d o yo u n eed d o c u m en tati o n?It is needed where:• documentation does not exist• state of piping is not performed in accordance with the

existing documents• it is not known whether the state of piping is covered

with existing documentation

LSS

U ltras o n i c pi pe wa ll th i c k n ess

M at er i a l h a r d n ess m eas u r em ent

UWT

MHM

U ltras o n i c pi pe wa ll th i c k n ess m eas u r em ent a n d w eld s c h ec k i n g

• Inspection for corrosion in tubes, vessels and tanks in the oil and gas sectors

• Inspection of complex geometry tubes in refineries and power generation plants

• Thickness measurement of austenitic materials• Measurement of remaining wall thickness through

thick paint coatings• Measurement of high attenuation cast components in

foundries• Maintenance checks in the aerospace sector

UWT

M ater i a l h a r d n ess m eas u r em en t

• Hardness test for estimation of corresponding yield strength of steel pipe in accordance with the proce-dure described in ASME CRTD-Vol. 91

• Performing of testing in effective way of determining hardness of a material without leaving a permanent mark in the area tested

• This is key procedure to be able to perform calcula-tions when material is not known and destructive testing is not an option

MHM

& patentsINnOVATIONS

EXpansion joint

I&P

Testimony of the quality and uniqueness of our work can be found in our innovative design solutions as well as in our patented designs.

In-line pressure balanced expansion joint for piping and ducting systems with circular cross section and internally located tie rods

PATENT nr. us13/697,735

numikon

Technical capabilities

Company Software Type

Autodesk Simulation Mechanical Finite element analysis

Autodesk Inventor Ultimate 3D engineering and design

Autodesk AutoCad CAD Drafting

Intergraph CADWorx Plant Professional 3D project design

Intergraph CADWorx P&ID Professional P&ID production

Intergraph CADWorx fieldPipe Professional As-built engineering 3D CAD

Intergraph CAESAR II Pipe stress analysis

Intergraph PV Elite Pressure vessel and heat exchanger design calculation

Intergraph TANK Storage tank design and calculations

Paulin Research Group FE/Pipe Finite element analysis of pressure vessel and piping

Paulin Research Group NozzlePRO Finite element analysis of nozzles

Paulin Research Group PCL Gold Finite element analysis of piping systems

Flite FluidFlow3 Fluid flow calculation

OURsome of

finished

PROJECTS

Design analysis of heat exchanger

Proj ect: H eat Exc h a n g er - M O L B u da pest, H u n ga ryCode/Standard: ASME Section VIII, Division 2, Part 5

Software used: Autodesk Simulation Mechanical

S h o rt J o b D es c r i pti o n:• Stress analysis of heat exchanger

(temperature 450°C; pressure 45 barg)

• Fatigue analysis screening performed

• Expansion joints defined

• Disc springs for pipe preload defined

Pipe stress analysis of Cold Box-pipes(criogenic pipes)

Proj ect: TH A I C H I N Flat Pro d u ct Co m plexCode/Standard: ASME B31.3 – 2010 – Process piping code

Software used: Intergraph CAESAR II

S h o rt J o b D es c r i pti o n:• Pipe stress analysis of lines inside cold box

(temp-196°C; pressure 38 bar)

• Loads on equpment connections verified

• Suggestion for modification of routing and supporting

PIPE STRESS ANALYSIS

Proj ect: PAS I R G U DA N G (B lowo ff Pi pi n g)Code/Standard: ASME B31.1 – 2010 – Power Piping ASME Section VIII, Division 2, Part 5Software used: Intergraph CAESAR II FEPipe and NozzlePRO

S h o rt J o b D es c r i pti o n:• Pipe stress analysis of blowoff piping contain expansion joint• Checking of loads on diffuser• Checking and definition of expansoin joint

Proj ect: R I Z H AO C h i n a (C r iti ca l Pi pi n g System A n a lys i s)Code/Standard: ASME B31.3 – 2010 for steel pipes DVS 2210-1 for thermoplastic PPH pipies BS 7159 for FRP pipies with thermoplastic linerSoftware used: Intergraph CAESAR II

S h o rt J o b D es c r i pti o n:• Pipe stress analysis of critical lines • Loads on equpment connections verified• Suggestion for modification of routing and supporting• Definition and verification of expansion joints

Pipe stress analysis of critical piping in countinuous pickling line

Critical Area 1 Critical Area 2

Critical Area 3

Critical Area 4Critical Area 5

Critical Area 6


Critical Area 9

Critical Area 10

Design Calculations of Steam Duct

Proj ect: ES FA H A N I I Co m b i n ed Cyc le Pow er Pla ntCode/Standard: ASME B31.1 – 2010 – Power Piping

ASME Section VIII, Division 2, Part 5


Autodesk Simulation Mechanical

FEPipe and NozzlePRO

S h o rt J o b D es c r i pti o n:• Design and analysis of steam ducting for distribution of steam

from turbine to air cooled condensers (diameter of ducting at the

exit is 5.5 meters)

• FE analysis with shell elements used

• Concept analysis

• Basic design calculations and analysis

• Detail design calculations and analysis

• Resulted with one patent


Critical Area 9

Critical Area 10


Proj ect: FER RY B R I D G E M u lti Fu el Pla n t, U KCode/Standard: ASME B31.1 – 2010 – Power Piping





S h o rt J o b D es c r i pti o n:• Design and analysis of steam ducting for distribution of steam from

turbine to air cooled condensers (diameter of ducting at the exit is

4.1 meters)





Turbine Connection(Interface)

LateralExpansion Joint

VALVE

Double HingedExpansion Joint

Single HingedExpansion Joint

VALVE

ANCHOR

SafetyValve Line

Rupture Discs (2)

Manhole

Welding neck flange par for blanking plate


Proj ect: STV 4&5, U KCode/Standard: ASME B31.1 – 2010 – Power Piping





S h o rt J o b D es c r i pti o n:• Design and analysis of steam ducting for distribution of steam

from turbine to air cooled condensers (diameter of ducting at the

exit is 4.1 meters)






Proj ect: AZ ITO Pow er Pla nt, Cote d'I vo r eCode/Standard: ASME B31.1 – 2010 – Power Piping





S h o rt J o b D es c r i pti o n:• Design and analysis of steam ducting for distribution of steam from

turbine to air cooled condensers (diameter of ducting at the exit is

4.1 meters)





TANK Design and Calculations

Proj ect: AZ ITO Pow er Pla nt, Cote d'I vo r eCode/Standard: ASME Section VIII, Division 1


Software used: Intergraph PVElite


S h o rt J o b D es c r i pti o n:• Design calculations of pressure vessel

• Definition of allowable nozzle loads

Piping Analysis

Proj ect: MTPA Co r ex Gas Bas ed D R Pla n tCode/Standard: ASME B31.3 – 2010 – Process Piping



Piping Office


S h o rt J o b D es c r i pti o n:• Pipe stress analysis

• Branch evaluation with FE analysis

• Checking of loads on compressors

• Definition of expansion joints infront of compressors

As-Built Engineering (Reverse engineering)Proj ect: S ev era l system s at B ELU PO Ph a r m ac euti c Facto ryCode/Standard: ASME B31.3 – 2010 – Process Piping


Intergraph fieldPipe

Intergraph CADWorx

S h o rt J o b D es c r i pti o n:• Preparation of documentation for existing plant

• Laser scanning, 3D model production

• Categorization acc. to PED

Piping design

Proj ect: AZ ITO Pow er Pla nt, Cote d'I vo r eCode/Standard: ASME B31.3 – 2010 – Process Piping

Software used: Intergraph Plant Professional

S h o rt J o b D es c r i pti o n:• 3D piping planning

• Isometric and bill of material

• Support design

• Support catalogue preparation

Pipe Support Design

Proj ect: S ev era l proj ects I N m i d d le eastCode/Standard: MSS SP-58


NFPA 13

Software used: Autodesk Inventor


Autodesk AutoCad

PRG NozzlePro

S h o rt J o b D es c r i pti o n:• Support evaluation with FE analysis

• Concept design


• Detailed design calculation and analysis

• Design of tehnical drawings for production

some other jobs

• Plant design of different systems

• Finite element analysis of different component

• Fluid flow analysis (CFD)

• etc.

3D design development and creation of technical documentation using CADWorx Blast Furnace Piping and Platforms System

3D design development and analysis using ANSYSAir Distribution System

3D design development and analysis using ANALYSISHeat ExCanger Piping Collection BoX

3D design development and creation of technical documentation using CADWorx Waste Heat Recuperation System

Labori odis ut etur? Ti debis sentius, volut quia doloreperum faccaero blaborp orepudit elibus rem voles molo venim que modi aut que conecum reium simus sum sum el etur? Quatem eum audae plandig enienti re dolest et abo. Ad utatiamet officim perios et, quias dolupta doluptatquam dolor modisciis voluta nulla sequam, conecae endanis doluptas earis archil ima volorecto vereperrum. Labori odis ut etur? Ti debis sentius, volut quia dolorepe-rum faccaero blaborp orepudit elibus rem voles molo venim que modi aut que conecum reium simus sum sum el etur? Quatem eum audae plandig.

www.stockindesign.com

Labori odis ut etur? Ti debis sentius, volut quia doloreperum faccaero blaborp orepudit elibus rem voles molo venim que modi aut que conecum reium simus sum sum el etur? Quatem eum audae plandig enienti re dolest et abo. Ad utatiamet officim perios et, quias dolupta doluptatquam dolor modisciis voluta nulla sequam, conecae endanis doluptas earis archil ima volorecto vereperrum. Labori odis ut etur? Ti debis sentius, volut quia dolorepe-rum faccaero blaborp orepudit elibus rem

www.stockfreebies.com

partnersstrategic

o u r c li entsREFERENCES ALSTOM, Switzerland

INNOSPIN AG, Switzerland

INKA Fixing Systems, Turkey

DANIELI & OFFICINE MECCANICHE S.P.A., Italy

NAFTAInženiring,Slovenia

NIS, Serbia

BELUPO,Croatia

INA,Croatia

STSI,Croatia

IVICOM,Croatia

PIREKO,Croatia

TOPPROJEKT,Croatia

NICRO,Croatia

SPECIJALNAOPREMALUČKO,Croatia

KONČAR–Generatorsandmotors,Croatia

TUV-Croatia,Croatia

MAMIS,Croatia

INP,Croatia

KONZALTING,Croatia

ĐUROĐAKOVIĆ,Croatia

METRIC,Croatia

Buzinski prilaz 1010010 Zagreb

CROATIA

tel +385 1 6448000

fax +385 1 6448029

@ [email protected]

www.numikon.hr

buzinski prilaz 1010010 zagreb

croatia

numikon catalog

Documents