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Unrestricted © Siemens AG 2013 All rights reserved. Smarter decisions, better products. NX 9 for Manufacturing What’s New

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Page 1: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

Unrestricted © Siemens AG 2013 All rights reserved. Smarter decisions, better products.

NX 9 for Manufacturing What’s New

Page 2: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 2 Siemens PLM Software

NX 9 for Manufacturing – What’s new

• NX CAM

• NX CMM Inspection Programming

• Manufacturing Resource Library

• Tooling design

Page 3: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 3 Siemens PLM Software

NX CAM 9

Enhanced level of cut control and

faster NC programming.

• Mold and die machining

• Prismatic parts machining

• Complex parts machining

Page 4: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 4 Siemens PLM Software

Mold and die machining

Interactive cut region management

• Control machining methods for each

region

• Preview and edit regions graphically

• Adjust tool axis per region

• Faster programming, precise control

of machining strategy, and superior

finish

Page 5: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 5 Siemens PLM Software

Mold and die machining

High speed tool path transitions

• Smooth transition moves throughout

the system

• Optimized engages, retracts,

stepovers, and traverses

• Collision avoidance with alternative

connections

• Enables fast and smooth machine

operation

Page 6: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 6 Siemens PLM Software

Mold and die machining

Efficient, hybrid rest milling

• Combination steep/non-steep cut

patterns for uncut corners and valleys

• Top-down cutting sequence of

corner/valley regions

• Available optimized cut levels and

between-level patterns

• Easy, efficient programming of

remaining uncut valleys with good

tool performance – ready for finishing

1 2

3

4

5 7

6 8

Page 7: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 7 Siemens PLM Software

Mold and die machining

Divide tool path for long reach tools

• Divide tool path at collision or at

transfer point

• Specify overlaps, minimum cut

lengths, and trimming steep angle as

needed

• Specify a list of tools to use up front

and divide as often as needed

• Program regions with difficult reaches

quickly and efficiently – use long tools

only where needed Longer tool

needed here

Stepovers and

transitions

where needed

Page 8: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 8 Siemens PLM Software

Prismatic parts machining

Multiple part programming

• Quickly program tombstone and

fixture configurations

• Work in full setup context

• Intelligently distributes complete

machining sequences to all

workpieces

Page 9: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 9 Siemens PLM Software

Prismatic parts machining

Manual feature drilling

• Program holes without selecting

geometry

• Use feature groups without using full

process automation

• Visualize the in-process feature for

each operation

• Allows fast, confident programming of

parts with many holes, even where

full automation is not available

Page 10: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 10 Siemens PLM Software

Prismatic parts machining

Groove milling for T-cutters

• One click geometry selection

• Options for pass sequencing

• Dual tracking points engaged

automatically

• In-process feature provides IPW

awareness at each stage

• Fast effective cutting of side grooves

Page 11: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 11 Siemens PLM Software

Prismatic parts machining

4-axis cylindrical milling

• Finishing cylindrical floors

• 4 axis with lead angle

• Smart avoidance by tilting

• Optimized sequencing with smooth

stepovers

Page 12: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 12 Siemens PLM Software

Prismatic parts machining

Turning enhancements

• New Part-off operation with options

for cleaning walls, depth control, pre-

plunging and chamfering

• Multi-thread engage with infeed

section for cutting multi-start tapered

threads cleanly

• Program special case turning options

with out-of-the box ease

Page 13: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 13 Siemens PLM Software

Prismatic parts machining

On-machine probing for turning

• Probing operations available for

turning setups

• Use complex probes

• New sub-ops provide for several

turning probe motions and allow

selection of different probe tracking

points

Page 14: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 14 Siemens PLM Software

Complex part machining

Automatic Tool Tilting

• Expanded capabilities for 3 to 5 axis

tool path conversion, including

undercuts

• Automatically adjusts tool axis or

retract to avoid holder collisions

• Available for 3 axis roughing

operations

• Safe machining with shorter tools and

reduced vibration

Page 15: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 15 Siemens PLM Software

Complex part machining

Turbomachinery Milling

• Rough with bullnose and flat endmills

• Swarf option for blade finishing

• Better surface quality for blade and

blend finishing

• Faster calculation times

• Fast, efficient results for specialized

geometry case

Page 16: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 16 Siemens PLM Software

NX CMM Inspection Programming

Inspect a wider range of parts and

analyze results graphically.

• Sheet metal programming

• Multi feature paths

• Results analysis

Page 17: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 17 Siemens PLM Software

NX CMM – Sheet metal inspection

Edge point features

• Specialized inspection method for

edges of thin parts

• Defined by face, point on edge, with

parameters set automatically

• Automatic creation of relative

measurement on adjacent faces

• Streamlined programming of sheet

metal components

Page 18: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 18 Siemens PLM Software

NX CMM – Cylindrical Probe Tips

Cylindrical Probe Tips

• Probes can be spherical, cylindrical,

or both

• Can be used with any sub-operation

• Control the tracking point along the

axis of the cylinder

• Ideal for measuring edge locations

Page 19: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 19 Siemens PLM Software

NX CMM – Inspection programming automation

Multi-feature path creation

• Sensor selected for a range of

measurement features

• Sensor inputs are applied to each

selected feature

• Saves time programming and

provides a consistent inspection path

across several features

Page 20: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 20 Siemens PLM Software

NX CMM – Results analysis

Display of results in the context of

the 3D part model in NX.

• Graphical display of measured

features

• Instantly see results in operation

navigator

• Open .mea or .dml inspection data

files

• Analyze measurements with quick

graphical comparisons to aid decision

making

Page 21: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 21 Siemens PLM Software

Manufacturing Resource Library

Easily access a fully classified tool

library from NX.

• Manufacturing Resource Library

(MRL)

• MRL Connect for NX

Page 22: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 22 Siemens PLM Software

Manufacturing Resource Library

Manufacturing Resource Library

• New solution for complete tooling and

resource data management

• Fully defined data structure for

components and assemblies

• Accessible in the fully managed

environment

Intelligent 3D tool assembly

• Tool assembly management

empowered by component

compatibility filtering

• Pull accurate 3D models of selected

tools directly into CAM sessions

• Easy to implement, even for native

NX

Search Search

Page 23: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 23 Siemens PLM Software

Manufacturing Resource Library Tool Assembly

Tool Vendor

Catalog

Customer

Components Customer

Assemblies CAM System

Import Components Assemble Use Tool

CAM

Page 24: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 24 Siemens PLM Software

MRL Connect for NX

Access the Manufacturing Resource

Library (MRL) from NX native

environment

• Directly connect NX to a stand-alone

installation of the MRL

• Use NX to browse, search, select,

and use tools from the MRL

• Full solid models are used directly in

NX machine simulations

• Easily implement a fully classified tool

management system in any NX

installation

Page 25: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 25 Siemens PLM Software

NX Tooling Design

Accelerate preparation of tooling

models.

• CAM data preparation

• Tooling design tools

• Workflow enhancements for:

• Mold design

• Progressive die design

• Automotive stamping die design

• Die validation (Trim angle check,

LS-Dyna interface)

Page 26: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 26 Siemens PLM Software

CAM data preparation

Special modeling functions for

NC programming preparation

• 3D offsets and blends quickly show

acceptable tool traces

• Extensions and surface trimming

quickly provide machining surfaces

• Radius adjustments provide needed

clearances for certain tooling

• Cleanup tools quickly fix bad

geometry

• Surface analysis ensures correct

tools are selected for machining

• Quickly prepare for downstream tasks

3D Curve Offset

3D Curve Blends

Guided Extensions

Local Untrim and Extend

Radius Reduction

Match Surface

Snip into patches

Unsew Facet Modeling

Dist & slope analysis

Concave faces

Page 27: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 27 Siemens PLM Software

CAM data preparation

Radius Reduction

• Adjust radii of blend surfaces in a die

component to improve forming

• Dynamic handles control the areas of

reduction

Analysis Tools

• Distance deviation and slope analysis

with optional PMI notations

• Concave Face analysis with dynamic

graphic display and data table

Page 28: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 28 Siemens PLM Software

Tooling Design Tools

Extended Reuse and Management

• Manage standard parts using multiple

databases and access mold bases

through the reuse library

• Add, edit or delete attributes of

selected components, bodies or faces

in an attribute table, connected to an

external spreadsheet

• More direct, more useful access and

processing of all tooling items

throughout the design environment

Page 29: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 29 Siemens PLM Software

Workflow enhancements

Mold Design Workflow

• Work piece command is enhanced for

the sketch-based design

• New ejector pin table creates a

template-based drawing and a table

with classified ejector standard parts

Progressive Die Design Workflow

• Create design insert groups such as

piercing, forming, bending, burring

• Visualize multiple strips in tooling

motion simulation

Page 30: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 30 Siemens PLM Software

Workflow enhancements

Stamping Die Design Workflow

• Follow multiple parts workflow (Die

layout, die tipping, etc.)

• Create die components in the context

of die assembly structure

• Design with feature groups and

reusable features

• Thoroughly analyze die trim angles

• Automatically assign color and

attributes with customer defaults

• Efficiency gains come from additional

automation and improved usability

Page 31: NX 9 for Manufacturing - Cador Consulting · PDF fileNX 9 for Manufacturing – What’s new ... •Progressive die design ... formability analyses inside NX •Prepare die, binder,

2013-06-28

Unrestricted © Siemens AG 2013 All rights reserved.

Page 31 Siemens PLM Software

Workflow Enhancements

LS-Dyna Interface for Progressive

and Stamping Die Workflows

• Access LS-Dyna mesh, materials,

solver capabilities from NX

• Pre-process, solve, and post-process

formability analyses inside NX

• Prepare die, binder, punch, and blank

geometry for LS-DYNA solver

• Eliminates the need to move out of

NX and helps perform entire die

development process in a single CAD

environment