nz v forge
TRANSCRIPT
VISIO
N STATEMENT
VISIO
N STATEMENT
•To emerge as premier Company in
Supply Chain for Auto M
ajors in
Domestic and G
lobal Market.
•Endeavour for the ultim
ate
satisfa
ction of our allied partn
ers
with :
•The right technology
•The right raw m
aterial
•The right people
•Above all the right attitude
MISSION STATEMENT
MISSION STATEMENT
MISSION STATEMENT
MISSION STATEMENT
MISSION STATEMENT
MISSION STATEMENT
MISSION STATEMENT
MISSION STATEMENT
•To m
anufa
ctu
re highest quality components
to provide m
axim
um satisfa
ction to our
customers.
•To reduce the cost and increase the efficiency
Continuously.
•To promote the team w
ork and to provide a
professional environment to our employees.
•To Commit ourselves to continuous
improvement strategies.
•To Co-operate w
ith associated value chain
industries.
ABOUT US
ABOUT US
ABOUT US
ABOUT US……
……
……
……
•Company promoted by first generation
entrepreneurs in August 2004.
•“End to End solution”in Forgings, Castings, &
Machining for Automotive, Railway, Aero
space,
Mining etc.
•Integrated Forge Shop backed by State of the Art
Tool Room & M
achine Shop.
•Well experienced team of professionals
committed to deliver world class fully finished
precision components & assemblies.
FACIL
ITIE
S
FORGIN
G
@
B-2
0, Fiv
e Sta
r M
IDC
Shen
dra
,
Aura
ngab
ad-
431201
MACHIN
ING
@
3 &
6, W
MD
C I
ndl. A
rea,
Chak
anA
mbet
han
aR
oad
,
Chak
an
Tal
. –
Khed
Dis
t. –
Pune
410501
CASTIN
G
@
15, W
MD
C I
ndl. A
rea
Chak
anA
mbet
han
aR
oad
,
Chak
an
Tal
. –
Khed
Dis
t. –
Pune
410501
NeepazV Forge (India) Limited
STRENGTH
STRENGTH
STRENGTH
STRENGTH – –––CAPACITIES &
CAPACITIES &
CAPACITIES &
CAPACITIES &
CAPABILITIES
CAPABILITIES
CAPABILITIES
CAPABILITIES
FORGIN
G-
•Four HOT Forging Press lines starting
from
1000 Tons (TMP Russia)
2500 Tons (TMP Russia)
4000 Tons (Sumitomo, Japan) &
8000 Tons (A
TO-Italy)
PRODUCT PROFIL
E
W I D E Range
50 gmsto 100 kgs.
�Front Axle Beam
�Stub Axle / Steering K
nuckle
�Crank Shaft
�Connecting rod
�Cam Shaft
�Rear Axle Shaft
�Gear, Hub, Pinion, Link, Forks,Yoke’s…
.etc.
1000 T
PR
ES
S L
INE
Cap
acity
:
10
00
to
n
Ma
ke
:
TM
P R
ussia
Str
oke
:
20
0 m
m
Shu
t H
eig
ht : 2
50
mm
Pro
duct R
an
ge
: 0
.20
0 ~
2.5
Kg
Induction Heater
Ma
ke
: In
du
cto
the
rm
Cap
acity
: 3
00
Kw
Ou
t pu
t :0
.75
T p
er
ho
ur.
Trimming press
Cap
acity
:
25
0 T
on
Str
oke
: 3
20
mm
Shu
t h
eig
ht : 3
90
mm
1000 T PRESS LINE
Cap
acity
:
25
00
to
n
Ma
ke
:
KB
80
44
TM
P R
ussia
Str
oke
:
25
0 m
m
Shu
t H
eig
ht : 5
15
mm
Pro
duct R
an
ge
: 3
.0 ~
15
Kg
Induction Heater
Ma
ke
:In
ducto
the
rm
Cap
acity :
75
0 K
w
Ou
t pu
t : 2
To
n p
er
hr.
Advantages :
1)D
oub
le C
onne
ctin
g P
ress.
2)
Wid
e r
am
s
3)
Mo
re S
hu
t he
igh
t
4)
Wid
e e
cce
ntr
icity o
f lo
ads
5)
Incre
ased
die
sp
ace
dim
ensio
ns.
6)
Hig
h r
igid
ity &
slid
e g
uid
e d
esig
ns.
25
00
T P
RE
SS
LIN
E
40
00
T p
ress lin
e
Cap
acity
:
40
00
to
n
Ma
ke
:
SU
MIT
OM
O
Str
oke
: 3
50
mm
Shu
t H
eig
ht :7
00
mm
Pro
duct R
an
ge
: 1
5 ~
25
Kg
Induction Heater
Ma
ke
:In
ducto
the
rm
Cap
acity :
15
00
Kw
Ou
t pu
t : 3
.75
Ton
pe
r h
r.
Trimming press
Cap
acity
:
63
0 T
on
Str
oke
: 4
00
mm
Shu
t h
eig
ht : 5
70
mm
Die Holder
Frame
Fly wheel
400
0 T
PR
ES
S L
INE
UN
DE
R IN
ST
ALL
AT
ION
8000 TON PRESS LINE UNDER INSTALLATION
8000 TON PRESS LINE UNDER INSTALLATION
CONTROLLED COOLING FOR 8000 TON PRESS LINE UNDER INSTALLATION
•Controlled Cooling for manufacture of Micro Alloy
Forgings.
•Supported by Induction H
eaters, Descalers,
Trim Presses, Reducer Rolls, M
anuplaters
&
Multiaxes
Robots.
All above to produce 50,000 M
etric Tons per annum of
FORGIN
GS in W
IDE RANGE from 50 gmsto 100 kgs.
HEAT TREATMENT
2.5 Ton/hr & 3.5 Ton/hrs Automatic Continuous Hardening
& Tempering Heat Treatment Lines.
2.5 Ton/hr Automatic Continuous Hardening
& Tempering Heat Treatment Lines.
METALLURGICAL LAB
IMP
AC
T T
ES
TE
RH
AR
DN
ES
S T
ES
TE
R
HOT PLATE
SPECTRO POLISHER
METALLURGICAL MICROSCOPE WITH IMAGE ANALYSER
DIE SINKINGMACHINES
JYOTI VMC 70 LINEAR
VMC HART FORD
MA
TR
IXJY
OT
I 1
05
0
HA
RT
FO
RD
10
50
JY
OT
I 4
00
1000 T DIES
2500 T DIES
SAFARI STUB AXLE
407 STUB AXLE
MACHINING LINE
TC 350 CNC
OV
ER
VIE
W O
F M
AC
HIN
ING
LIN
E
HO
BB
ING
MA
CH
INE
S
CASTIN
G
Manufacturing Facilities
Foundry Division:
•Medium Frequency Induction Furnaces
(500 K
g &
2 nosof 300 K
g Capacity)
•Horizontal Core Shooter
•Vertical Core Shooter
•Shell MouldingMachines
•Shell Fusers
•Sand Coating Plant 50 K
g/Batch
•Pneumatic MouldingMachine
•Sand M
ix M
ullers
•Two Door hanger Shot Blasting M
achine
•250 cfm
Air Compressor
•PedstalGrinders, W
elding Transform
er etc.
Assem
bly Shop:
•Clutch Cover assem
bly &
Water
Pump Fixtures
•Water pump Test-Rig
Metallurgical Tests :
•Instant Carbon Silicon Analyser
•Carbon Sulpher
Apparatus
•Chem
ical Analysis (w
et m
ethod)
•Complete laboratory
•Equipment
•Microscope 100 X
•BrinellHardness Tester
•Rockwell Hardness Tester
•Sand Testing Equipment.
MACHINING
MACHINING
MACHINING
MACHINING
(ISO 9001 UNIT
)
•CNC Turning Center’s
14
•CNC Vertical Milling Machines (VMC’s)
10
•CNC Horizontal Milling Centers (HMC’s)
07
•CNC HobbingMachines
02
•CNC Grinding Machines
03
•CNC EDM
02
•CNC Induction Hardening Machine
01
•HobbingMachines
04
•Various GPMs& SPMs
35
MACHINES
Nos.
STANDARDS ROOM
•CNC Co-ordinate Measuring Machine-1500x1000x800.
•Gear Profile Measuring Machine (HofflerMake)
•Profile Projector with Quindossoftware.
•Roundness Testing Machine
•Micro Hardness Tester
•Metallurgical Microscope with Image Grabber.
•Surface Roughness Tester
•Vertical Trimos.
�UniGraphicsNX -3 Seats
�Pro-e –1 Seat
�Delcam–2 Seats
�AutoCAD-4 Seats
�Deform 2D & 3D-*
�Virtual DMIS
�IGES, STEP,STL, Parasolid& DXF Translators for data
exchange from native format to any required software (ProE,
Delcam, Unigrahics,...)
**In-House developed
Engineering Tools
�* Reduce Roll optimization software for Connecting rods
�* Software for determining forging complexity factor
�* Software for Generation of CAM Process sheet
�* Software for PRESS LOAD calculation
TRAINING CENTRE
CUST DRG/MODEL
FROM ART TO PART (NEW PRODUCT DEVELOPMENT )
Pre-development review-
Enggprepares design
concepts, part details &
Present it to CFT
Modified design based on
Pre-development inputs by CFT
NC tool path
generation
“Pre-trial meeting”
with CFT
Production Trial
Enggstudy of model/drg
with reference to all similar
parts in terms of
-Geometry
-Forgeability
-Past experience
Die Manufacturing
CFT-Cross Functional Team
PPAP sample Submission -
dimensional verification
Die no.: 5007
Part No.: Stub Axle (407)
Part No.: 2651 3320 5116 10
Customer : TataMotors Ltd.
NeepazV Forge (India) Limited
AURANGABAD.
Die
No.
5007
Part
Nam
e :
Stu
b A
xle
407
Fin
isher
die
s
Die No.:
50
07
P
Rev No. :
00
Rev Date
: 2
5.0
5.0
6
OP
ER
AT
ION
INS
PE
CT
ION
DO
CU
ME
NT
TR
AV
EL
PR
EP
AR
ED
BY
CH
EC
KE
D B
YA
PP
RO
VE
D B
Y
NA
ME
SIG
N &
DA
TE
V CUBE FORGE ( I )
LIMITED
ENGG. DEPT.
CUSTOMER : M
/s T
EL
CO
, P
UN
E.
PART DRG. NO. : 02
-50
07
-01
-00
1
PART NAME :
ST
UB
AX
LE
( 4
07
)
PROCESS FLOW DIAGRAM
(Provisional
) SH
IPM
EN
T
10
30
120
RA
W
MA
TE
RIA
L
PR
OC
UR
E-
ME
NT
RA
W
MA
TL.
INS
P.
BIL
LE
T
CU
TT
ING
20
40
BIL
LE
T
HE
AT
ING
50
ME
TA
L.
INS
P.
&
TE
ST
K
HE
AT
TR
EA
T-
ME
NT
110
HO
T
INS
P.
60
CR
AC
K
DE
TE
CT
-
ION
180
SH
OT
BL
AS
TIN
G
160
140
200
210
TR
IMM
IN
G
100
UP
SE
T
BLO
CK
ER
FIN
ISH
ER
240
FL
AS
H
GR
IND
ING
(IF
RE
QD
.)
220
FIN
AL
INS
P.
TE
ST
CE
RT
IFIC
AT
E
RU
ST
PR
EV
EN
-
TIV
E &
PA
CK
ING
SA
ND
EE
P G
OL
ES
AD
AS
HIV
SH
AN
KA
R
Ne
ep
az
V F
org
e (
India
) L
imited
•Corporate O
ffice :
Lan
sdow
ne
Tow
er
2/1
A S
arat
Bose
Road
Kolk
ata
–700020
Tel
. –
033-3
0517100 , Fax
. –
033-
•Registered O
ffice :
Plo
t N
o.-
3,W
MD
C indust
rial
are
a,
Am
bet
han
Road
, C
hak
an
Tal
khed
, P
une-
410501,
Mah
arast
ra
Tel
. –
02135257281
•Works Address-
Plo
t N
o.-
B20,
5 s
tar
indust
rial
Are
a , M
IDC
Shen
dra
Aura
ngab
ad
Tel
. -
02402622005