o2 air sleeve maintenance - x fusion shoxxfusionshox.com/images/pdf/2011-12-o2airsleeve.pdf · o2...
TRANSCRIPT
O2 Air Sleeve MaintenanceTools
1. Strap Wrench2. Dental Pick3. Vice4. Slick Honey or similar suspension grease5. Seal Kit Part # 42-O2 Series-Air-1016. Suspension Pump7. Lint free towels8. Rubbing Alcohol
Step 1: Clamp shock in vice at body eyelet and release positive air pressure completely.
Step 2: Remove air canister.
Step 1
Step 2
Step 3: Remove all air seals from air canister and damper.
Seals on damper: Main eyelet seal, positive air seal, 2 split support rings, top out bumper.
Seals in air canister: Dust wiper, negative air seal, and negative air seal backup ring. (remove nega-tive air seal first)
Step 3 Damper Seals Removed Step 3 Air Canister Seals Removed
Step 4: Clean shock and air canister thoroughly.
Step 5: Lightly coat all seals with Slick Honey or similar suspension grease.
Step 6: Install damper seals in this order. 1. Main eyelet seal, 2. Positive air seal, 3. 2 split support rings 4.Top out bumper.
Step 6 Main Eyelet Seal Step 6 Positive Air Seal
Step 6 Top Out Bumper
Step 7: Install air canister seals in this order. 1. White backup negative air seal, 2. Negative air seal, 3. Dust wiper.
Step 8: Lightly coat air canister seals with Slick Honey or similar suspension grease on the inside of the air canister.
Step 9: Apply liberal amounts of Slick Honey to the damper seals.Step 7 Completed
Step 8 Step 9
Step 6 Two Split Support Rings