o2 presentation.ppt [read-only] - pml process · thermocouple leads electrode lead genesis. genesis...

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Genesis O 2 LAND LAND LAND LAND instruments How to measure Oxygen In situ Vs Extractive Extractive Paramagnetic Zirconia Extraction In Situ Zirconia

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Page 1: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

How to measure Oxygen

• In situ Vs Extractive

• Extractive ◊ Paramagnetic

◊ Zirconia Extraction

• In Situ◊ Zirconia

Page 2: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

In Situ Zirconia Measurement

• Principle of Operation Flue Gases

Zirconia

HeaterHeater

O formed

O dischargedto O

Air

2-

2-

Thermocouple

Porous PlatinumElectrodes

2

Page 3: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

In Situ Zirconia Measurement

• Principle of Operation Sensor Output across Electrodes is given by:

E = RT In P1 + C4F P2

where:R - Gas ConstantP1 - Air Oxygen LevelP2 - Flue Gas Oxygen LevelF - Faraday’s ConstantT - Absolute TemperatureC - Cell Constant

Page 4: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

In Situ Zirconia Measurement

• Principle of Operation

220

200

180

160

140

120

100

80

60

40

20

0

0.1 0.2 0.5 1.0 2.0 5.0 10 2025

mV

%O2

1400°C

600°C 20.9%

Page 5: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

In Situ Zirconia Measurements

• Advantages over sampling systems◊ Fast response

◊ Stable

◊ High output at low % 02

◊ Low interference

◊ In situ calibration (manual or automatic)

◊ Robust

◊ Easy to Install and Maintain

◊ Can be used for general purpose high temperature and hazardous area applications

Page 6: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

In Situ Zirconia Measurements

• Disadvantages against sampling System◊ Makes reading on wet basis

◊ Occasional chemical inference of sensor

Page 7: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

Page 8: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

• Product Range◊ Stand alone system

◊ Remote control system

◊ Universal control unit

◊ High temperature system

◊ Hazardous area system

genesis

Page 9: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

• Model g1200 & g1210 Probe

Flame Arrester

Optional

StandardPorous Ceramic

FilterZirconia Cell

Heater

Inner

Electrode

Outer

Electrode

Electrode

Contact

Thermocouple

Reference Air

Thermocouple

Leads

Electrode

Lead

genesis

Page 10: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

• Probe Features

◊ Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

◊ Fixing Flange JIS or 2” ANSI

◊ Probe material stainless steel

◊ Flue gas temp range 0-600°C

◊ Flue gas pressure or 50cm WG

g enesis

Page 11: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

• Stand alone g1200

• Control unit part of probe

genesis

Page 12: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

• g 1200 Stand Alone Oxygen System Features:◊ Display on probe

◊ Diagnostics on probe

◊ User interface on probe

◊ System confirmation on probe

◊ System fault indication on probe

◊ Analogue output (optional track or hold)

◊ Customer configured alarms

◊ Serial communication (RS 485 Modbus Protocol)

◊ Manual or Auto calibration trigger

◊ IP65 enclosed

◊ Universal Power input

genesis

Page 13: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

• Remote / Universal Control Unit g1220 ◊ Can be used with Genesis g 1210 probe

◊ Compatible with probes of other manufacturers

◊ All setting as stand alone unit

◊ Used with high temperature Genesis g 1230 probe

◊ Supplied with wall mounting flange

genesis

Page 14: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

• High Temperature Probe g 1230◊ Works with remote control g 1220

◊ Gas Temperature range 600 - 1400°C

◊ Probe lengths 556 or 953mm

◊ Various sheath materials depending on Temperature• Incoloy up to 1000°C

• Alumnus Porcelain up to 1250°C

• Recrystalised Alumina up to 1400°C

genesis

Page 15: O2 Presentation.PPT [Read-Only] - PML Process · Thermocouple Leads Electrode Lead genesis. Genesis O2 LAND instruments • Probe Features Insertion Lengths 0.4M, 1.0M, 1.5M, 2.0M

Genesis O2

LAND LAND LAND LAND instruments

• Automatic Calibration Flow/Control Unit g 1270◊ For auto calibration of stand alone and remote systems

◊ Use where regular calibration required

◊ Often required for compliance monitoring

g enesis