oct 22,2021

H-14-110327 SH 001 Rev.07 10/22/2021 - 9:05 AM 1 of 1

DATE:HANFORD RELEASE Oct 22,2021

F

C

A

(4

'4

2 PL

2 FL

IJNNEL107471)

ro VALVE LOCA11ON0R JUMPER'ICE DRAWING

A SECTION2.8 SCALE: FULL

FOR 2—WAY VALVES

B SECTION2,8 SCALE: FULL

FOR 3—WAY VALVES

(4

2 PL-

4 PL

3

6 FL

INSTALLATION 3-WAY VALVE 5KE GEAR OPERATO

1

UN NFL-107471)

TO VALVE LOCA11ONFOR JUMPERNCE DRAWING

GENERAL NOTES: (UNLESS OTHERWISE SPECIFiED)1. REMOVE ALL BURRS AND BREAK SHARP EDGES.

2. DIMENSIONS ARE IN INCHES, TOLERANCES SHALL BE AS FOLLOWS:FRACTIONS ±1/8

±0.1.XX ±0.03.XXX ±0.010ANGLES = ±0.5'

3. ALL MACHINED SURFACES 12,/ IN ACCORDANCE WITH ASME B46.1. 2009.

4. WELD AND INSPECT ALL STRUCTURAL WELDS TO AWS 01.1 2015 OR AWE 01.6 2017 STA11CALLY LOADEDCRITERIA. WELD PROCEDURES AND QUALIF1CA11ON PER ASME B&PV CODE SEC11ON IX. 2017 AREACCEPTABLE.

LOCATE IDEN11F1CA11ON LABELJNG IN APPROXIMATE LOCATION AS SHOWN.TEST CONTENT: H-14-110327—01O, OR —020, OR —100 OR —110, OR —130. —140, —150, —160 ASAPPUCABLETEST Tl'PE: BLOCKTEST MATERIAL: SEE NOTE 6TEST COLORS: BLACK ON YELLOW BACKGROUNDTEST SIZE: 1" HIGH CHARACTERS

6. PREPARE AND PAINT ALL EXPOSED CARBON STEEL SURFACES. PRIME SURFACES WITH A SINGLE COAT OFINDUSTRIAL GRADE STEEL PRIMER. APPLY IWO FINISH COATS OF WATERBORNE ACRYUC ENAMEL(AMERCOAT 220). FiNISH COLOR SHALL BE GRBY. APPLY PAINT PER THE MANUFACTIJRER'SSPECIF1CA11ONS. POWDER COAliNG MAY BE SUBS11TUTED FOR PAINT. ENSURE BOLT HOLES ARE NOTPOWDER COATED, REAM OR TAP AS APPROPRIATE TO ORIGINAL DIAMETER AS SPECIFiED. IF COATED.STAINLESS STEEL COMPONENTS ARE NOT TO BE PAINTED.

INSTALL ACTUATORS AND ADJUST GEARBOX STOPS AS NECESSARY FOR PROPER AUGNMENT OF VALVESAND POINTERS TO SUPPORT DOUBLE VALVE ISOLA11ON.

[c>. KENNETH ELLIOT CO., MODEL SKE (90' 2—WAY AND 180' 3—WAY) VALVE ACTUATOR. THE ACTUATORSHALL HAVE A RATED OUTPUT TORQUE OF 8000 IN—LBS WTI1'I A 50:1 GEAR RATIO AND A 35%EFFICIENCY. THE ACTUATOR SHALL HAVE ADJUSTABLE MECHANICAL STOPS. POSON INDICATION.PADLOCKING DEVICE AND 12—INCH HANDWHEEL THE ACTUATOR SHALL BE TOTALLY ENCLOSED. WEATHERPROOF. PERMANENTLY LUBRICATED AND SUITABLE FOR AN AMBIENT TEMPERATURE RANGE OF —25'F TO+1 15'F.

F

E

KENNETH ELLIOT CO.. MODEL 7KE (90' 2—WAY AND 180' 3—WAY) VALVE ACTUATOR. THE ACTUATORSHALL HAVE A RATED OUTPUT TORQUE OF 20.000 IN—LBS WITH A 54:1 GEAR RA110 AND A 35%EFFICIENCY. THE ACTUATOR SHALL HAVE ADJUSTABLE MECHANICAL STOPS. POSON INDICATION.PADLOCKING DEVICE AND 12—INCH HANDWHEEL THE ACTUATOR SHALL BE TOTALLY ENCLOSED. WEATHERPROOF. PERMANENTLY LUBRICATED AND SUITABLE FOR AN AMBIENT TEMPERATURE RANGE OF —25'F TO+115'F.

10. BEFORE liGHTENING BOLTS (ITEMS 33 AND 39) MAKE SURE THE ACTUATOR DRIVE SHAFT IS PROPERLYAUGNED WITH ACTUATOR COUPLING. ONCE AUGNED. TIGHTEN FASTENERS TO 30 FT—LBS ±2 FT—LBS ATliME OF F1NAL INSTALLA11ON. DFiELD LOCATE POINTERS ONTO POSITION INDICATOR DISKS TO AUGN WITH DESIRED VALVE POSONSBASED UPON INSTALLED CONF1GURA11ON OF VALVES AND AVAILABLE FLOW POSII1ONS.

LENGTH OF PIPE MAY BE ADJUSTED TO ACCOUNT FOR TALLER VALVE OPERATOR SLEEVES ON VARIOUSCOVER BLOCKS. THIS LENGTH IS BASED ON A 3—INCH TALL ESTENSION OF THE FXIS11NG VALVE PIPESLEEVE AND MOUN11NG FLANGE.

PIPE SECTIONS IDEN11FIED BY THIS NOTE SHALL HAVE A SURFACE STRAJG}-ITNESS TOLERANCE OF ±.O6INCHES OVER EN11RE LENGTH.

14. THE OVERALL LENGTH (DIMENSION "A') SHOWN FOR DRIVE SHAFT ASSEMBUES (ITEMS 7 AND 8) MUST BEVERIFIED BY HELD MEASUREMENT THROUGH THE PENEIRA110N IN THE COVER BLOCK PRIOR TO FiNALWELDING. FiNAL DIMENSION SHALL BE EQUAL TO THE MEASURED DISTANCE FROM THE INSIDE BOTTOM OFTHE VALVE FUNNEL. TO THE TOP EDGE OF THE 3—INCH PIPE SLEEVE THROUGH THE COVER BLOCK. ATARGETED 1/4—INCH OFFSET BETWEEN THE DRIVE SHAFT END AND BOTTOM OF VALVE FUNNEL IS BUILTIN DUE TO THE SUPPORTING UP OF THE SHAFT COLLAR. RECORD F1NAL LENGTH IN VALVE LOCA11ONTABLE.

INSTALL REFERENCE POINTER AS REQUIRED TO OBTAIN CORRECT VALVE POSII1ON INDICA11ON.

AFTER WELDING HAS BEEN COMPLETED, LUBRICATE U—JOINT (ITEM 31 OR ITEM 55) WITH EVE NYOGEL718S GREASE OR EQUIVALENT NUCLEAR RADIA11ON RESISTANT POLYPHENYL ETHER FLUID BASED GREASE,IF NOT PRE—LUBRICATED.

{>. LENGTH OF PIPE MAY BE ADJUSTED TO ACCOUNT FOR TALLER VALVE OPERATOR SLEEVES ON VARIOUSCOVER BLOCKS. THIS LENGTH IS BASED ON A 2—INCH TALL EXTENSION OF THE D<ISTING PIPE SLEEVEAND APPROXIMATELY 1/2—INCH RECESS INTO THE 3—INCH PIPE COUPUNG.

THE LENGTH OF THE PIPE BELOW THE COVER BLOCK MOUN11NG PLATE DEPENDS UPON THE THICKNESSOF THE CONCRETE COVER BLOCK AT THE PLANNED INSTALLA11ON LOCA11ON, ADJUST PIPE LENGTHACCORDINGLY.

[j>. ALTERNATE MATERIAL TEPES OR CONDII1ONS MAY BE SUBS11TUTED. A CERTIFIED MATERIAL TEST REPORTWITH A MINIMUM 'IELD STRENGTH OF 65 KSI IS REQUIRED.

THE USE OF GEAR ACTUATOR MODEL 7KE (ITEM 46) HAS THE POTENTIAL TO EXCEED THE ANALYZEDTORQUE LOAD IN RPP—CALC-6031 4. ITEM 46 IS RATED FOR A TORQUE OUTPUT UP TO 1667 FT—LBSAND EXCEEDS THE ANALYZED TORQUE VALUE OF 750 FT—LBS. THE ANALYZED VALUE OF 750 FT—LBSBOUNDS THE ANTICIPATED PBM BALL VALVE VALUES FOR NORMAL OPERATION.

LENGTH TO BE DETERMINED PRIOR TO FiNAL FABRICATION. HELD MEASUREMENT TO BE OBTAINED BETWEENTOP OF PUMP PIT VALVE OPERATOR SLEEVE AND BOTTOM OF VALVE FUNNEL. HELD MEASUREMENT TO BEREDUCED BY 1/4" TO PREVENT VALVE HANDLE WEIGHT FROM RESTING ON JUMPER VALVE STEM/FUNNELRECORD FiNAL LENGTH IN VALVE LOCATION TABLE. TORQUE SOCKET HEAD CAP SCREW (H—I 4-111864,ITEM 6) TO 15 FT.—LBS. TIGHTEN USING AN ALTERNATING PATTERN APPLY LOCTITE 243 MEDIUM—STRENGTHTHREADLOCKER TO SOCKET HEAD CAP SCREW. LOW PROFiLE 1/4-2OUNC-2A (H-14-1 11864, ITEM 7)USING MEDIUM STRENGTH THREAD LOCKER. ENSURE COLLAR/WEDGES REMAIN PARALLEL TO WEDGEHOUSING. ENSURE PAINTED FLAT FACE IS POINTED OUT DURING ASSEMBLY.

THIS DIMENSION IS ±1/4" AND IS FOR FABRICATION USE ONLY TO ESTABUSH FiNAL LENGTH OF THEDRIVE SHAFT ASSEMBLY (ITEM 51 AND ITEM 52). THIS DIMENSION ALLOWS FOR EQUAL TRAVEL IN EITHERDIRECTION FOR THE ADJUSTABLE ACTUATOR COUPUNG (ITEM 53).

2410

5 4

REVISED PER EDT 883408

3

9900

2

C

U.S. DEPARTMENT OF ENERGYOfflso of filvor Protootlon AMANUAL VALVE

GEAR OPERATOR ASSEMBLIES

H-14-11O327SHOV.14

23542 1 '°°°'°

8 I 7 I 5 4H-14-110327 SH 002 Rev.02 10/22/2021 - 9:16 AM 1 of 1

Oct 22, 2021DATE:

H-14-110327 SH 003 Rev.01 10/22/2021 - 9:16 AM 1 of 1

Oct 22, 2021DATE:

28 POINTER BRACKETSCALE: FULL

0.88

2.5

1.0

0.50

#8-32UNC-2BDRILL & TAP, THRU

2 PLACES

CHAMFER 0.13 X 45°, 4 PL

1.32

1.56

15

28

38

32

12.5

3/16

1/8

1.0

1/8

1/8

4 VALVE OPERATOR SLEEVE ADAPTER WELDMENTSCALE: 1/2

17

1/8

R MIN

A

125

f 0.050 A

b 0.05 A

1.56

15

28

38

41

11.0

3/16

1/8

1.0

1/8

1/8

9 FLANGED VALVE OPERATOR MOUNT WELDMENTSCALE: 1/2

12

1/8

R MIN

A

125

f 0.050 A

b 0.05 A

42

43

44

4 PL

4 PL

3/16

1.56

1.0

14.0

20.0

5 VALVE OPERATOR MOUNT WELDMENTSCALE: 1/4

18

1/8

1/8

1/8

1/8

15

14

38

1/8

1/8

f 0.050 A

f 0.05 A

125

b 0.05 A28

A

R MIN, 2 PL

SCALE:

BRACKET MOUNTING PLATE15 1/2

∅0.56 THRU

∅3.56 THRU

CHAMFER 0.25 X 45°, 4PL

2.88

4.00

3.63

2.38

4.75 7.25

5.75

8.000

(0.50)CHAMFER 0.25 X 45°, 2PL

A

B

C

DRAWING TRACEABILITY LIST

DWG NUMBER TITLE

D

E

F

8 7 6 5

REVISIONSNEXT USED ON

REF NUMBER

REFERENCES

TITLE SIZE

SCALE

F

DRAWING NUMBER

DOE_TB_F.DWG (JAN 2015)

REV

A

C

4 3 2

D

E

1

F

DATECOMPANYNAME

SHEET

B

REVREL

MFD

CAUTION

NOT COMPLETE WITHOUT CURRENTCHANGE DOCUMENTS FROM DATABASE

ATTENTION

DESTROY THIS DOCUMENT BY SHREDDINGMAY CONTAIN SENSITIVE INFORMATION

8 7 6 5 4 3 2 1

BLDG. NO.

INDEX NO.

DESCRIPTIONREVNO.

U.S. DEPARTMENT OF ENERGYOffice of River Protection

DRAFTER

P M MCELROY05/29/2015

CEES

DRAFTING CHECKER

J T FOSS05/29/2015

CEES

DISC. ENG. GROUP LEAD

G J BOGEN05/29/2015

CEES

DESIGN ENGINEER

J J ELSEN05/07/2015

CEES

DESIGN AUTHORITY

J K ENGEMAN06/15/2015

WRPS

241G

9900

H-14-110327 00400

MANUAL VALVE


SHOWN

INITIAL RELEASE PER EDT 8501330

PROJECT: T1P118

22054

H-14-110327 SH 004 7/15/2015 - 3:38 PM 1 of 1

Jul 15, 2015DATE:

H-14-110327 SH 005 Rev.01 8/10/2017 - 10:18 AM 1 of 1

Aug 15, 2017DATE:

SCALE:

COUPLING SHAFT-7KE ACTUATOR1/2

SCALE:

ACTUATOR UPPER MOUNTING PLATE1/2

SCALE:

ACTUATOR LOWER MOUNTING PLATE1/2

8.00

8.00

3.25 (21.65) 1.85

26.75

4.00

8X 45°

∅2.50 THRU7.00

3.50

2.00

2.00

1.2551.250

1.7501.740

1.750

1.740

8X ∅0.56 THRUEQL SP ON ∅5.0 BC

4X ∅0.56 THRU

ONCE SHAFT ENDS ARE MILLED AND PREPPEDTURN ∅2.5 BAR TO ∅2.25 FOR PROPER FIT IN ASSEMBLY

(∅2.5)∅2.25


SCALE:

5KE ACTUATOR MOUNTING ASSEMBLY1/2

25

22

24

27

1/8

1/8

22.00

(.37)(1.85)

(.37)

(2.5)

+.03-.00

(0.37)

4.00

SCALE:

COUPLING SHAFT-5KE ACTUATOR1/2

3.25 (21.65) 1.85

26.75

(∅2.25)



R MIN

R MIN R MIN

R MIN

1.2551.250


8.000

∅2.00 THRU

1.2551.250

1.2551.250



2.00

2.00

4.00

3

25

23

22

27

1.4951.485

1.495

1.485


A

B

C


DWG NUMBER TITLE

D

E

F

8 7 6 5


REF NUMBER

REFERENCES

TITLE SIZE

SCALE

F

DRAWING NUMBER


REV

A

C

4 3 2

D

E

1

F

DATECOMPANYNAME

SHEET

B

REVREL

MFD

CAUTION


ATTENTION


8 7 6 5 4 3 2 1

BLDG. NO.

INDEX NO.

DESCRIPTIONREVNO.


241G

9900

H-14-110327 00600

MANUAL VALVE


SHOWN


16231

PROJECT: T1P118

DRAFTER


CEES

DRAFTING CHECKER

J T FOSS05/29/2015

CEES


G J BOGEN05/29/2015

CEES

DESIGN ENGINEER

J J ELSEN05/07/2015

CEES

DESIGN AUTHORITY


WRPS

H-14-110327 SH 006 7/15/2015 - 3:38 PM 1 of 1

Jul 15, 2015DATE:

(7 1/4")

(9 1/16")

(7")(1/2")

(3/16)

3/16TYP

SCALE:

MOUNTING BRACKET WELDMENT6 1/2

TYP3/16

1/2", 2PL

18

1817

16

(7 1/4")

(3/16)

8.060 MINAFTER MACHINING

TOP AND BOTTOM POST WELDING

0.05 A

0.050 A

A

SCALE:

COVER BLOCK MOUNTING PLATE14 1/2

12.0

12.0

∅3.63 THRU

(0.50)

∅0.44 THRU WITH CHAMFER∅0.84 X 0.18 DEEP, 6PL

1.5

3.0

9.0

10.5

1.5

3.0

8.59.0

10.5

3.5

8.060

R2.0

∅0.56 THRU, 4PL

7.25

3.63

4.03

2.38

4.75

2.88

5.75

SCALE:

MOUNTING BRACKET BOTTOM PLATE16 1/2

(0.37)

CHAMFER 0.188 x 45°,2 PL

4.03

2.00 2.00

∅0.56 THRU

8.060

7.25

(0.37)

3.63

2.00

2.00

∅2.75 THRU

SCALE:

MOUNTING BRACKET TOP PLATE17 1/2

CHAMFER 0.188 x 45°,2 PL

SCALE:

MOUNTING BRACKET SIDE PLATE18 1/2

7.25

7.0

CHAMFER 0.25 X 45°, 4PL

(0.50)

A

B

C


DWG NUMBER TITLE

D

E

F

8 7 6 5


REF NUMBER

REFERENCES

TITLE SIZE

SCALE

F

DRAWING NUMBER


REV

A

C

4 3 2

D

E

1

F

DATECOMPANYNAME

SHEET

B

REVREL

MFD

CAUTION


ATTENTION


8 7 6 5 4 3 2 1

BLDG. NO.

INDEX NO.

DESCRIPTIONREVNO.


DRAFTER


CEES

DRAFTING CHECKER

J T FOSS05/29/2015

CEES


G J BOGEN05/29/2015

CEES

DESIGN ENGINEER

J J ELSEN05/07/2015

CEES

DESIGN AUTHORITY


WRPS

241G

9900

H-14-110327 00700

MANUAL VALVE


SHOWN


16232

PROJECT: T1P118

H-14-110327 SH 007 7/15/2015 - 3:38 PM 1 of 1

Jul 15, 2015DATE:

H-14-110327 SH 008 Rev.02 10/22/2021 - 9:05 AM 1 of 1


H-14-110327 SH 009 Rev.01 10/22/2021 - 9:05 AM 1 of 1


oct 22,2021

Documents