officine luigi resta s.p.a. - ngs-hab.rungs-hab.ru/docs/resta.pdf · breech-lock heat exchanger...
TRANSCRIPT
Staff 150
Officers President Mr. Luigi Resta
Vice President and Shop Manager Mr. Massimo Resta
General Director Mr. Paolo D’Arcangelo
Engineering Manager Mr. Pietro Mantovani
Project Manager Mr. Fabio Beghi
Quality Assurance Manager Mr. Giovanni Solivani
Nuclear Department Manager Mr. Franco D’Amico
Company Name: Officine LUIGI RESTA S.p.A.
Company established in 1950
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
LOCATION
Corso Europa, 49
24020 Scanzorosciate – Bergamo –ITALY
35 Km Est of Milan, 220 km West of Venice
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
WORKSHOP IN SCANZOROSCIATE (BG)
Covered area: 12.000 m2 Uncovered area: 30.000 m2
Clean room: Length: 51 mt
Width: 15 mt
Height: 6 mt Dimensional limits for shipments: Max. diam. 5,40 mt
Length: 25 mt
Weight: 250 T Max. lift. capacity: 250 T using our crane
WORKSHOP ON THE HARBOUR AT THE
INTERNATIONAL MARGHERA SEAPORT
Covered area: 3000 m2 Uncovered area: 3000 m2
Dimensions: 30 mt x 100 mt
Height 15 mt
Dimensional limits for shipments: Max. diam. 6 mt and over
Length: 60 mt
Weight: 500 T
Distance from the boarding platform: 300 mt
Max. lift. Capacity: 500 T using our crane
No Limits using external crane
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
COMPANY PROFILE
Since 1950 our Company has been fabricating equipment for the oil, fertilizer and petrochemical industries.
Over the years we have continuously improved our fabrication techniques, we have expanded and modernised our facilities and
have added the most up to date shop equipment.
Typical equipment produced by O.L.R. are:
o Urea Reactors;
o Strippers;
o Carbamate Condensers, Ammonia Converters;
o Heat Exchangers with Internal Bore Welding, with Rod Baffles, Helix Baffles, with Breech Loch closure; as well as Heat
Exchangers traditional "Tema" at medium and high pressure;
o High Pressure Feed / Effluent Exchangers,
o Hydrotreating / Hydrocracking Reactors - Platforming Reactors,
o High Pressure Vessels - High Pressure Separators,
o Columns and Pressure Vessels.
Equipment size and weight (transport envelope)
Thickness: 300 mm. max. - weight: 250 tons produced in one piece in our Bergamo facilities - diameter: 5 meters max.
To overcome transport limitations and satisfy our clients growing needs we have under construction, at the harbour of Porto
Marghera (Venice), a yard and workshop from which we will be able to deliver equipment weighting up to 500 tons and in diameter
larger than 5 meters.
Material range
o Carbon Steel (starting from 70 mm minimum thickness),
o Low Alloys and High Alloy Steel,
o Duplex and Superduplex,
o Nickel and Copper Alloys,
o Hastelloy, Titanium and Zirconium (construction of equipment in Titanium and Zirconium is carried out in two dedicated clean
rooms).
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
1950 1960 1970 1980 1990 2000 2010 2020
1955
Company
Foundation 1963
Pressure Vessel
Cladded
Materials
Tube Bundle
Heat Exchanger
First Purchase
Order Over 10
Millions $
High Pressure
Heat Exchanger
1983
1968
1981
1992
1991
1994
1995
Titanium
Ammonia
Converter
Urea Stripper
Carbamate
Condenser
Methanol
Reactor
Zirconium
2002
2004
Breech-Lock
Heat
Exchanger
2003
2000
Waste Heat
Boiler
Urea
Reactor
2006
2008
Helix
Exchanger
Marghera Site
2011
Nuclear
Department
2010
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
SHEET PREPARATION
Main facilities:
Plates cutting :
o n. 1 flame cutting machine - 4.000 x 12.000 X 300 mm.
o n. 1 automatic plasma cutting
Plates beveling :
o n. 1 mechanical beveling machine 3.000 x 140 x 13.000 mm.
Rolling :
o n. 4 rolling machines with max. capacity 180 x 3.500 mm
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
MACHINING SHOP
Main facilities:
Tubesheet drilling:
o n. 5 NC drilling machines max thk 1.040 mm, max diam. 6.000 mm.
Other Machine tools:
o n. 1 milling machine with a rotating table handling 100 tons.
o n. 7 parallel, facing and vertical lathes; maximum turning capacity up to 5.300 mm of diam.
o n. 6 drilling machines up to max. 80 mm diam.
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
o vertical lathes, with maximun turning capacity up to ø 5300 mm.
o boring machines with 180 mm. spindle and interfaced with pc
o automatic grinding machine Farros Blatter
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
WELDING
o submerged arc welding machines with maximun working heigh 8000 mm.
o submerged arc welding machines with rotating head for welding nozzles
o strip submerged arc machines for weld deposit mm. 30 - 60 - 90 + 90
o automatic machines for tube welding to the tubesheets (Polysoud type)
and Internal Bore Welding
o TIG welding machines and manual welding machines
o mechtig equipment for tube-tubesheets weld on Internal Bore Welding
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
HEAT TREATMENT
Main furnaces :
o n. 1 methane gas furnace - max dim. 5.700 x 5.700 x 21.700 mm
o n. 1 methane gas furnace for small / medium items – max dim. 3.000 x
3.000 x 8.000 mm
o Max temp. > 1000°C
o Apparatus for local heat treatment. Power 400 kVA
o n. 1 GPL gas furnace - max dim. 8.000 x 8.000 x 30.000 mm (Porto
Marghera yard)
INSPECTION & TEST
Main facilities:
o n. 1 bunker for x-ray and gamma-ray equipped with a linear accelerator 6
MeV for THK up to 500 mm
• Iridium 100 Cu
• Cobalt 60 Cu
o Helium leak test with detector Laybold
o Ultrasound apparatus
o n. 1 Spectrometer analyzer for chemical analysis - Spectrotest JR and
Niton gun
o Laboratory for mechanical testing and macro examination
• Universal machine for tensile compression and bending tests
complete with facility for hot tensile tests up to 1000°C (computers
sys.)
• Machine for impact tests up to -193°C
• Durometer for Vickers, Brinnel and Rockwell hardness
• Metalloscopic microscope (200x magnification)
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
CLEAN ROOM
Fabrication and welding of Equipment made
by exotic material such as:
o Zirconium
o Titanium
Dimensions :
Length: 51 m
Width: 15 m
Height: 6 m (below hook)
Main Features:
Floor treating to guarantee continuous cleaning and anti-dust conditions.
Inside overpressure maintained by an Air Conditioning system
All machines and equipment are made by non iron content material; if any a proper coating is foreseen
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
NUCLEAR CERTIFICATIONS
main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP)
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
QUALIFICATIONS AND CERTIFICATIONS
main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP)
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
QUALIFICATIONS AND CERTIFICATIONS
main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP)
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
QUALIFICATIONS AND CERTIFICATIONS
main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP)
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
QUALIFICATIONS AND CERTIFICATIONS
main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP)
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
QUALIFICATIONS AND CERTIFICATIONS
main certifications held by O.L.R. (MARGHERA WORKSHOP)
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
QUALIFICATIONS AND CERTIFICATIONS
main certifications held by O.L.R. (MARGHERA WORKSHOP)
ENGINEERING
Codes:
o ASME Sections III, VIII Div. 1 and Div. 2
o AD-2000; PD 5500; Stoomwezen; VSR; GOST; Australian Code; GB 150, etc.
Software:
o Code calculation: Sant’Ambrogio (ASME; AD-2000; VSR; Stoomwezen) ; Finglow (PD 5500); dedicate software.
o FEA: ANSYS
o Thermal design and vibration analysis: HTRI; HTFS
MATERIALS
o Carbon steel, low alloy steel (1.25, 2.25 Cr, 9 Cr), Low temperature nickel steel
o Stainless steel, duplex and Superduplex (solid and clad)
o Titanium, Zirconium (solid and clad)
o Nickel alloys (Inconel, Incoloy, Hastelloy); Copper Alloys
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
MAIN FIELDS OF ACTIVITIES
o Refinery
o Petro-chemical Industry
o Chemical Industry
o Fertilizer
MAIN PRODUCTION LINE
Shell and Tube Heat Exchangers :
High Pressure Feed Effluent (Welded Diaphragm, Breech Lock type; mixed); Texas Towers; Exotic Material TEMA heat exchangers;
Strippers; Carbamate Condensers; Waste Heat Boilers; Tubular Reactors; Titanium and Zirconium Heat Exchangers; etc.
Vessels – Reactors :
Hydrocracking / Hydrotreating Reactors; Platforming Reactors; Ammonia Converters; High Pressure Separators; Slug catchers;
Titanium and Zirconium clad vessels; etc.
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
NUCLEAR ACTIVITIES
Officine LUIGI RESTA S.p.A. decided to capitalize on its own experience in the construction of the most significant equipments for
Oil & Gas, Petrochemicals and Energy and apply to operate also in the nuclear field (design and construction of nuclear
components).
In this regard, a specific Nuclear Department has been created, in order to carry out activities relevant to:
o manufacturing of components for the new power plants (NPP)
o replacement / substitution of existing equipments or parts of them
(eg. heat exchangers, vessels, steam generators, internals)
o construction of casks, tanks or drums for "decommissioning"
(eg. casks for storage or transportation of irradiated elements / items)
o realization of prototypes or components for experimental facilities
(eg. innovative heat exchangers, new equipments for SMR).
After completion of ASME conformity assessment program, Officine LUIGI RESTA S.p.A. is Holder of:
o N Certificate of authorization, for the construction of class 1, 2, 3 and MC vessels, class CS core support structures and
class 1, 2, 3 shop assembly (N stamp)
o NPT Certificate of authorization for class 1, 2, 3, CS and MC fabrication (NPT stamp)
o NS Certificate of authorization for the fabrication of class 1, 2, 3 and MC supports.
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Reactors and separators
o HDC Reactors
o HDS Reactors
o Platforming Reactors
o FCC Reactors
o PTA Reactors
o Ammonia Converters
o Urea Reactors
o High Press. Test Separators
o Low Temp. Test Separators
o Slug Catchers
Platforming Reactor
1.25 Cr 0.5 Mo – 45 m lenght
Regeneration Reactor
HDS Reactor – 1.25 Cr 0.5 Mo
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Reactors and separators
o HDC Reactors
o HDS Reactors
o Platforming Reactors
o FCC Reactors
o PTA Reactors
o Ammonia Converters
o Urea Reactors
o High Press. Test Separators
o Low Temp. Test Separators
o Slug Catchers
Ammonia Converter
2.25 Cr 1 Mo – 440 tons
Slug Catcher
Superelso 500 HR
Hydrotreating Reactor /
Diesel Hydrotreating Unit
Riyadh Refinery Saudi Aramco
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Reactors and separators
o HDC Reactors
o HDS Reactors
o Platforming Reactors
o FCC Reactors
o PTA Reactors
o Ammonia Converters
o Urea Reactors
o High Press. Test Separators
o Low Temp. Test Separators
o Slug Catchers
PTA Reactor – BP Amoco – Technip Italy
High Pressure Separator Low Temperature
CS - KBR United Kingdom
Waste Heat Exchanger – NH3 Plant Belle
Plaine
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Dissolver Reactor – HengSheng PTA Project
High Pressure Test Separator – Ras Gas Expansion Project
Reactors and separators
o HDC Reactors
o HDS Reactors
o Platforming Reactors
o FCC Reactors
o PTA Reactors
o Ammonia Converters
o Urea Reactors
o High Press. Test Separators
o Low Temp. Test Separators
o Slug Catchers
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
High pressure Feed Effluent Exchangers
o Welded diaphragm
o Breech Lock type
o Combined design
High Pressure Feed Effluent – Breech Lock type – 2.25 Cr 1 Mo – Sinopec Hainan
High Pressure Feed Effluent – Bolted In – 2.25 Cr 1 Mo – Syncrude Canada
Combined design – 1.25 Cr 0.5 Mo – Petrobras Brasil
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Heat Exchangers
o Texas Towers
o Waste Heat boilers
o PTA Preheaters
o PTA Coolers
o Tubular Reactors
o High Pressure Special Exchangers
Tubular Reactor – 3.8 m I.D. – 1.25 Cr o.5 Mo – Air Product USA
Wsate Heat Boiler – 1.25 Cr 0.5 Mo – Ammonia Casale - Swiss
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Heat Exchangers
o Texas Towers
o Waste Heat boilers
o PTA Preheaters
o PTA Coolers
o Tubular Reactors
o High Pressure Special Exchangers
High Pressure Heat Exchanger with Breech Lock closure - Novachem Canada
Texas Tower 1.25 Cr 0.5 Mo – JGC Japan
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Heat Exchangers Urea
o Strippers
o Carbammate Condensers
o Scrubbers
Carbammate Condenser – Snamprogetti Italy
N. 2 Strippers – Snamprogetti Italy
Stripper and Carbammate Condenser – Urea Casale Swiss
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Exotic Materials
o Zirconium
o Zirconium Clad
o Titanium
o Incoloy
o Hastelloy
Reactor in CS Zirconium Clad
Zirconium Heat Exchangers BASF Nanjing – Toyo Japan
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Exotic Materials
o Zirconium
o Zirconium Clad
o Titanium
o Incoloy
o Hastelloy
Titanium Heat Exchangers – BP Angola
Titanium Heat Exchangers for PTA plant: Anodizing
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS
Highlights
o Internal Bore Welding
o Rod Baffle License
Internal Bore Welding
Rod Baffles Heat Exchanger
Corso Europa, 49 - 24020 Scanzorosciate (BG) ITALY - phone +39 035661130 - fax +39 035665340 – web www.officineresta.it – e-mail [email protected]
Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS