offshore & onshore drilling market for lv ac...

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© Company name - 1 - 6/5/2003 Insert image here Insert image here Insert image here Offshore & onshore drilling market for LV AC drives Tuomo Tarula

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2003

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Offshore & onshore drilling market for LV AC drives

Tuomo Tarula

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ABB BAU DRIVESMarine and offshore drilling market development

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Market development-Our Focus and ResponsibilitiesOur Focus

Dedicated Low Voltage AC Drives to offshore & onshore drilling marketNew customersMarket leader position

Our ResponsibilitiesResearch and developmentNew productsSales & Marketing supportChannel development

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Business channel- offshore & onshore drilling

LATDP

OEMs,Mechanical vendors

New

opp

ortu

nity

C U S T O M E R S

Industries

EPC Contractors,Yards

BAU Drives

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Channel to the Market - Marine and offshore drilling

Three different sales channels1 Thruster

WinchesPumpsCompressorsHVAC etc

2 Propulsion/DrillingINMT/INPC

3New sales channels-System integrator & WholesalerModules and components

Traditional business-Large scale systems

OEMNew business ways-Product sales

Indirect sales channels

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O&G INPC Center of Excellency in drilling

COE AC drilling:Offshore drilling operation in two locations.

Martin Stamnestro, INPC Oslo/NorwayTelephone: +47 22 87 25 45

Jorulf Nergård, INMT Oslo/NorwayTelephone: +47 22 87 2692

Jackup Drilling Rig

Drilling Barge

Drilling Platform

Floating DrillshipW

ater

Dep

th

Semi submersible Drilling Rig

PIPC is responsible for fixed and certain floating offshore oil and gas production facilities- including Gravity Based, Jackets, TLP's, WellHeads, Jack-Ups, and SPARS.

PIMT is responsible for all types of vessels (with exception of FPSO's/FSO’s and Semi-Submersibles for production units which have joint PIPC/PIMT responsibility) -including tankers, supply vessels, floating drilling rigs, jack-ups used for drilling, etc

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O&G INPC - Today Market allocation

Latin AmericaUSA and CanadaEastern EuropeAustralasiaChinaRussiaScandaviaFinlandIceland

Markets

NorwayUpstream

Oil and Gas

RefiningPetrochemicalsChemicalsLife Sciences

Markets

UKDownstream

North AfricaWest AfricaSouth AfricaMiddle East(Saudi, Gulf, Near East)Western Europe (most)

Markets

UKUpstream

Centres of ExcellenceElectrical

Centers of Excellence Electrical: Focus in projects where there is a requirement for a turnkey solution or a high engineering content with ABB electrical equipment

COEs Electrical Upstream:Operation in two locations

Martin Stamnestro, Oslo/NorwayTelephone: +47 22 87 2545

John H Woodall, Daresbury/UKTelephone: +44 (0)1925 741028

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ABB BAU DRIVESOffshore drilling

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Applications in offshore drilling Application Power Control

methodMajorsuppliers

remarks

Drillingfacilities*Top drive*Mud pump*Draw work*Cement pump*Cuttinginjection pump

746 –1650 kW

300-500 kW300-500 kW

DC drivesmainly, ACdrives

Hydralift,MaritimeHydraulics,Wirth,Bentec,NationalOilwell,Varco, Lewco

GEB 22Amotor is mostpopular

AMA 423available

Pumps*Fire water*Crude oil*Sea water

200-3000 kW DOL KvaernerEureka,MarFlex, Ebara

Offshoregranes andwinhes

30-500 kW Hydraulic,electronic

Hydralift, TTSAktro AS, BodeWinches,Liebherr

Compressors 500-10000 kW DOL , Sulzer,DresserRand,Cooper, Elliot,LMF

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Applications in subsea

Application Power Controlmethod

Majorsuppliers

remarks

Pump*subsea

200-1500 kW AC drives FramoEngineering,KvaernerEureka,Hayward Taylor,Centilift

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Offshore drilling

aa Offshore set-up

Draw Work 2x1000 hp

Mud Pumps 2x1000 hp

Top Drive 2x1000 hp

Cement pump 2x550 hp

Cutting injection pump 550 hp

Winches 4-8x400 hp

=> totally 10-14 motors and drives per rig

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Typical AC drilling system

12-pulse Common DC-system

=~

~M

=~

~M

Motors 800-1100 kW

=~

=~

11 kV

DC - Bus

=~

~M

=~

~M

=~

~M

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DC - Bus

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~M

=~

~M

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~M

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~M

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~M

Motors 800-1100 kW

11000 V / 690 V/ 690 V 11000 V / 690 V/ 690 V

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Drilling Methods

Drilling Barge

Drilling Platform

Wat

er D

epth

Jackup Drilling Rig

Semisubmersible Drilling Rig

Mobile Drilling Units

Floating Drillship

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Drilling Drive System - Overview

DRAWWORK W/4 AC MOTORS

THREE WINDING TRANSFORMER

MUDPUMPS WITH AC MOTORS

TOP DRIVE DRILLINGMACHINE WITH AC MOTORS

CONVERTER PANELS DRILLING AND WINCH DRIVES

ACS 600MarineDrive

ANCHOR WINCH WITH AC MOTOR

HIGH VOLTAGE SWITCHBOARDS

DIESEL ENGINES/ GENERATORS

VESSEL AUTOMATION POWER MANAGEMENT

ALARM AND MONITORING

LOCAL CONSOLE FOR MUDPUMPS

REMOTE I/O PANEL

REMOTE I/O PANEL

DRILLERS CABIN MAIN CONSOLE

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Drilling Drive System - Principle

Drill floor

Cuttinginjection

DrawworkMudpumps

Mud tank

Casing

Derrek

Rotary table

Topdrive

Drillstring

Cement/Completion

pumps

Anchor/mooringWinches

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AC Drilling Topdrive

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AC Drilling Drawworks

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AC Drilling Mudpump

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AC Drilling Machines

HXR 450 AMA 423

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Other Motors for OilrigsApplications

Anchor Winches

Fire water pump

Sea water lifts

Standard compressors

Standard pumps

Etc.

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ABB BAU DRIVESonshore drilling

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Onshore drilling

aa

Standard land-rig set-up

Draw Work 2000 hp (2 motors)

Rotary Table 1x1000 hp

Mud Pumps 2x2000 hp (2x2)

Top Drive 1x1000 hp

=> totally 8-10 motors and drives per rig

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Land rig market 1/2

High volume business, more rigs than in offshoreLocal business, several operators, several vendorsSame vendors and operators involved in both onshore and offshoreMore competed market than offshore, but still less drives vendors than in average industrial business

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Land rig market 2/2

Major market in U.S., Latin America and Middle EastMost of vendors origin from U.SDC drives and motors mainlyProject engineering scope smaller than in offshore

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Terms of definition for following tables

The Rotary Rig Count is the average number of drilling rigs actively exploring for oil and gas. To be counted as active, an international rig must be drilling at least 15 days during the monthA rotary rig rotates the drill pipe from surface to drill a new well (or side tracking an existing one) to explore for, develop and produce oil or natural gas. Work over rig count is a measure of the industry's investment in the maintenance of oil and gas wellsInternational rig count, which excludes the U.S. and Canada, and North American Rotary Rig Count, which includes only U.S. and Canada