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TRANSCRIPT
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Offshore Wind Supply Chain Overview
13 Oct 2020
Global Offshore Wind Summit - Taiwan
Fu-Ching ChenDeputy Chief of Industrial Research Section
Metal Industrial Research & Development Centre
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1Copyright©2020 MIRDC All rights Reserved
Agenda
01
02
03
Conclusion
Offshore Wind Industry Policy
04
05
Promoting Industry Clusters
Industry Development Status
Supply Chain Considerations for Zonal Development
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2Copyright©2020 MIRDC All rights Reserved
Offshore Wind in TaiwanI. Offshore Wind Industry Policy (1/9)
Offshore Wind Power Demonstration Incentive Program (DIP)
DIP results announcedTGC, Swancor,
Taipower awarded incentives
Demo turbines installed by 2015• >3MW turbines, 2 per project• Incentives: max. of 50% of upfront installation costs per kWh based on the year’s OFW FiT rates, no higher than 50% of total turbine installation costs
Demo wind farms completed by 2020• Total capacity: 100-200MW• Incentive max.: 250Mn NTD
2012
2013
2014Green Energy Industry
Upgrading PlanFoster domestic market with policy
tools• Target capacity by 2020: 320 MW• by 2030: 3GW
Infrastructure developmentTechnology R&DShort-term: offshore wind; mid-term:
service sector; long-term: manufacturing industry
2015
Directions for Allocating Installed Capacity of Offshore Wind Potential Zones • Results of Selection and Auction rounds announced
2017
36 potential wind farm sites
announced
2018
4-year Wind Power Promotion Plan•Target capacity by 2020: 976 MW/ by 2025: 5.7GW
Formosa 1 demo turbines began operations
2019
2026-2035 target: 10GWFormosa 1 project began operations
2020
Green & renewable energy listed as a national Core Strategic Industry
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Energy Security, Green Economy, Sustainable Environment
Grow Energy Independence
Diversify Energy Mix
Enhance Energy Security
Vision Boost Local Demand & Employment
Innovate for Global Market
Innovative Green Economy
Save Energy & Cut Carbon
Environmental Protection
Environmental Sustainability
TargetPolicy
Measure
Thousand Wind Turbines Project Office, MOEA One-stop shop, review process tracking, application barrier-free
Wind Energy Zonal Development4-year Wind Energy Development
PlanOffice of Energy and Carbon Reduction, Executive Yuan
cross-agency coordination
Coexist with
FisheriesIndustry
ParkBetter
RegulationDesignated
HarborInstallation
Fleets
Grid Connection Substation
Spatialco-opetition
OffshoreOnshoreWind FarmLocation
FeederConnection
Cumulative capacity by 2025: 6.7 GW Annual Energy Production 24.5 B kWh
Annual Carbon Reduction 13. 58M tons
Investment total NT$ 1.06 T
Building Onshore experience for Offshore
2020 Target: 814 MW2025 Target: 1,200 MW
Onshore2020 Target: 976 MW2025 Target: 5,738 MW
Offshore
Public Communi-
cation
Source:Thousand Wind Turbines Office
Executive Yuan Approved 4-year Wind Energy Development PlanI. Offshore Wind Industry Policy (2/9)
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Phase 1
Phase 2
Phase3
2017: 2 demo sets at Formosa 12019: 60 sets (120MW in total) at Formosa2020: 21 sets (109.2MW in total) at Taipower
Turbine components-Swancor, Fortune, Powercom, Walsin
Foundation- Ming Rong Yuan
Provide subsidies to accumulate experience Guide supplier engagement
Demo Incentives
Potential Sites
2021-2024: wind farm selection (3.8GW in total)2025: wind farm auction (1.7GW in total)
South-North foundation cluster
(SDMS, Century)Taichung Port turbine cluster
(SGRE、MVOW)
Announce sites for application Facilitate industry cluster
Zonal Dev.
2026-2035: release 1GW/year (10GW in totalTwo-phase selection: first qualification
assessment, then price comparison
Build the industry led by the government Further industry dev. Continue the energy of potential
site suppliersOptimize investment environmentBecome Asia-Pacific offshore
wind power hub
Offshore wind power is both an energy policy and a industry policy
I. Offshore Wind Industry Policy (3/9)
Source:BOE, IDB
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I. Offshore Wind Industry Policy (4/9)
In selection stage, the selected developers with completion due in 2021-2025 commit to submitting a specific industrial relevance program and supporting material.
Developers to submit the above two documents according to year of grid connection. IDB issues an Opinion Letter to help improve developer program before it is reviewed by BOE.
Capacity awarded originally:3GW (in practice: 3.098GW)
Criteria: technical & financial capability Commitments Required: Specific industrial relevance program:
by 2018/11/15 for 2021-2022 completion, 2019/11/15 for 2023-2025 completion
Best available techniques & strategy to minimize environmental impact
Power Development Fund used for environmental protection & CSR projects
Capacity awarded originally: 0.5GW (in practice: 0.738GW)Criteria: technical (60%) & financial capability (40%)Submit supporting material according to establishment permit application requirements, progress strictly reviewed
Capacity awarded originally: 2GW (in practice: 1.664GW)
2-Stage review processQualification: a score >60 in the
selection processProposals with lower FIT rates
are selectedGrid connection capacity for 2021-2025 awarded, with flexible requirements
1. Selection 2. Auction Total Installed Capacity by 2025: 5.5 GW
Grid Connectionby 2020
Completion & Connection during 2021-2025
The commitments of “Guidelines for Allocating Installed Capacity of Offshore Wind Potential Zones.”
Source:BOE
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(1) Build infrastructure for the industry to develop upon: plan offshore wind power zones to facilitate investment and form clusters.
(2) Facilitate the dev. of supply chain: Attract international manufacturers to Taiwan via market incentives; encourage international and local suppliers to form partnerships in turbine manufacturing, foundation and vessel manufacturing, etc.; create a supply chain for the industry.
Strategies
Goal
Turbine sub
systems
Maritimesupply chain
Approaches Industry dev.
environment
Investment
Wind farm
application
Facilitate international collaboration
Create a supply chain for the industry
Build infrastructure for the industry to develop upon
Plan industry zones to facilitate industry clusters
Attract international vendors to invest & build factories in Taiwan
Strengthen matching mechanism
Facilitate international collaboration
Facilitate the dev. of key subsystems & components
Facilitate cases of local wind farm application
Help expanding Asia-Pacific markets and enter international supply chains
Jan. 18, 2018: Announcement of Taiwan’s Offshore Wind Industry PolicyPromote the dev. of Taiwan’s offshore wind power industry, build the supply chain, and compete in Asia-Pacific markets
I. Offshore Wind Industry Policy (5/9)
Source:IDB
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76 consulting meetings convened during Sep 20 to Dec 15 in 2017 (in total 50 wind farm developers, system suppliers, local component suppliers and industry associations), to measure technical gaps and investment willingness for further assessment and planning
Industrial development items and timeline formulated based on technical maturity level among local suppliers and planning practices of international suppliers.
Clear List of Items and Timeline for Industrial Development
I. Offshore Wind Industry Policy (6/9)
Foundation (IDB)
Foundation
Electrical Components
(IDB)
Onshore electrical components (transformer, switchgear, distribution panel)
Submarine cable
Wind Turbine (IDB)
Tower Nacelle assembly, transformer, distribution panel, UPS, canopy & spinner, cable, hub casting, fastener
Gearbox, generator, PCS, blade and resin, nacelle housing, nacelle bedframe casting
Marine Engineering
(BOE)
Construction and supervision of surveying, cable laying, exploration, etc. Vessel and machine planning and design and safety management
Ship-building: vessels for survey, supply, arrangement, transportation, cable laying
Construction and supervision of tower, foundation, etc. Vessel and machine planning and design and safety management
Ship-building: vessels for installation & transportation
Construction and supervision of turbines, vessel and machine planning and design, safety management
Preparation(2021-2022) (incl. preparation phase items) (incl. preparation phase & Phase I items)
Phase I (2023) Phase II (2024-2025)
Source:IDB
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ROC-flag vessels owned by a company or entity formed pursuant to ROClaws are preferred.
If the vessel used is owned by a legally formed international joint venture(IJV), the domestic company should own more than half of the shares in theIJV; the IJV should also own more than half of the shared of the said vessel.
If using foreign flag vessels proves necessary, a non-capacity letter frommarine engineering trade associations, as well as a “ROC crew training plan”are required. Maritime and Port Bureau’s (MPB) Operation Directions forForeign Flag Ships Applying to Stay in Any Harbor or Port Other Than ThoseAnnounced as International Ports by the ROC should be followed.
MOEA planned to formulate a mechanism for reviewing the degree ofindustrial relevance of OFW vessels.
Domestic suppliers preferred in marine engineering projects
Applicant Vessel
Arriving in TW
Consultation Meeting
Review Meeting
Decision by Competent Authority
(MPB)
I. Offshore Wind Industry Policy (7/9)
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4 Drivers for Building OFW Supply Chain in Taiwan
•OFW Industrial Relevance Program building supply chain Setting up factory via sole
proprietorship/ JV Tech transfer, OEM Supply chain partners
•OFW engineering and key component inspection & certification program
•O&M inspection and servicing technologies program
•Taichung Harbor: OFW Industrial ParkTurbine component production, nacelle assemblyPre-assembly portO&M base
•Foundation clusters at Taipei Harbor & SindaHarbor (Kaohsiung)
•Offshore Wind Master Program Course
•Welder TrainingGov: technology upgrading for OFW
foundation industryEducation: Fortune Institute of
Technology, NKUSTIndustry: CSBC Academy, Century-
Bladt welding school• Maritime talent developmentMIRDC Maritime Talent Devt. &
Accreditation Center (Kaohsiung)TIWTC (Taichung)NKUST (Wind Industry Training
Base)
•National Financing Guarantee Scheme10Bn-NTD in size, with 100Bn
financing guarantee resourcesApplication to open by end of
2020Wind farm developer: max loan
for local goods & service procurement: 30Bn NTD, max guarantee period: 20y (per company).Domestic equipment & service
provider: max loan: 2Bn NTD; for export purpose: 500Mn NTD, max guarantee period: 5y
Supply Chain
I. Offshore Wind Industry Policy (8/9)
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Offshore Wind Regulations in TaiwanAnnouncement Date Agency Regulation Description
2019.9.23 BSMIGuidelines for Project Certification and Review of Wind Farms
Demonstration offshore wind farms should apply for project certification and review within 6 months after obtaining establishment permits
2020.1 MOL Health and Safety Guidelines for Offshore Wind Farms
Employers shall formulate a safety and health management plan and implement accordingly, in order to ensure worker health and safety on offshore wind farms.
2020.8.24 BOECOVID-19 Prevention and Control Guidelines for Offshore Wind (Revised 3.0)
Epidemic prevention and control measures targeting personnel working in offshore wind, covering personnel entry and exit, work shifts, and foreign vessels operating in Taiwan
2020.9.10 MOL
Announcement to approve Personnel Working for the Construction, Operation and Maintenance of Offshore Wind Farms or Onshore Wind Farms as the Type of Workers Specified in Article 84-1 of Labor Standards Act (LSA)
Due to poor weather conditions and safety risks, offshore wind workers at times cannot carry out operations as scheduled, or avoid working at height or solving failures. When Articles 30, 32, 36, 37 and 49 of LSA apply in relevant situations, such personnel should be approved as the Type of Workers Specified in Article 84-1 of LSA and granted flexibility in work arrangement.
I. Offshore Wind Industry Policy (9/9)
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圖例
國際商港 輔助港
國內商港 工業專用港
特種貨物裝卸及其他特殊設施
(商港法第十三條)
交通船碼頭
Legend
International Commercial Port
Supporting PortDomestic Commercial PortIndustrial Harbor
Special Cargo Stevedoring & Other Special Facility (Commercial Port Law)
Transfer Vessel HarborTaiwan Strait GuantangHarbor
Keelung Port
Shenao Harbor
Heping Harbor
Suao Harbor
Hualien Harbor
Fugang
Taiwan
Nanliao
Kaiyuan
Penghu Harbor
Taichung Port
Mailiao Harbor
BudaiHarbor
Yongan Harbor
Bozhi Harbor
Donggang
OffshoreOil-unloading Buoy
Wangan
Pacific Ocean
Taipei PortFoundation Production Base
Anping Harbor
Kaohsiung HarborXiao Liuqiu
Qimei
Penghu
Bashi Channel
Singda HarborFoundation Production
Base
Changhua Fishing Port Offshore Wind O&M Base
Taichung PortWind Turbine Component Manufacturing, O&M base
Taipei Harbor
Industry Cluster Allocation
Source:MIRDC
II. Promoting Industry Clusters (1/4)
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Offshore Wind Component Industry Cluster at Taichung PortWharf No. 106, completed on April 17th of this year will soon be put into service receiving
wind turbine parts and materials and shipping out assembled turbine components ready for installation.
Wharf No. 5A and 5B completed on June 10th of this year.Wharf No. 36 will be completed by the end of this year.
CS Wind-Chin FongTower Plant
Source: TIPC
II. Promoting Industry Clusters (2/5)
MVOWNacelle Assembly
Plant
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#106 Wharf
YGG 20.5haHub casting,
bedframe casting fabrication factory
Chung Chia
Power(6ha)
•Wharf length: 450m;•load-bearing structural width: 33m•Operating water depth: -16.3m• Uniformly distributed load (UDL)
capacities : 40mt/m2 over a 187.7m-long section, 10mt/m2 over a 237.5m-long section, and 3mt/m2 over a 24.8m-long section
Southern Fill Area 36ha
(reserved for offshore wind)
Tien-Li21.1haBlade
factorySGRE
SGRE3ha
Nacelle Assembly Facility
Century Huaxin30.1haPP、TPTower factory
可供租用(9.4公頃)
For rent
(4.3ha)
Land return of coal ash pond by 2024
For Rent(11.2ha)
For Rent(7.7 ha)
Offshore Wind Component Industry Cluster at Taichung Port
Source:TIPC, YGG, SGRE, Century Huaxin, Tien-Li
II. Promoting Industry Clusters (3/4)
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1. Building O&M base and wharf Feb 2019: TIPC announced guidelines for berth management for Taichung’s OFW O&M Base. Ørsted already
inked 20-year wharf lease with TIPC. July 2020: CIP signed contracts with Reiju Construction and CECI Engineering Consultants to build an O&M
center for its Changfang/Xidao project, to invest in 210Mn NTD, completion due in Oct 2021. Aug 2020: Phase I construction of O&M base at Changhua Fishing Port commenced, set to provide 44 berths
when completed. Sep 2020: Ørsted held groundbreaking ceremony fir its O&M base, operation begins 2022.
2. Building O&M Team Turbine manufacturer: turbine O&M; local suppliers (SWE, Star Energy, TOWSC, Vestech): BoP system
O&M (technology transfer by Netherland’s ECN)
Changhua Fishing Port and Taichung Harbor as O&M base
Taichung
Note: BOP (Balance of Plant) refers to power plant operations, excluding marine engineering, covering project management, seacable engineering, onshore power engineering and data monitoring system.
Changhua Ørsted, Hai LongCIP, China Steel
II. Promoting Industry Clusters (4/4)
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Formosa @Miaoli • Capacity: 128MW (32 turbines)• Distance to shore: 2-6 km; water depth: 15-35 m• 106/4/28-2 demo turbines (8MW) began commercial operation-
collaboration with local specialists including CSBC (port logistics), Woen Jinn Harbor Engineering (cable laying), Fortune Electrics (onshore cables & substation), CECI (engineering consulting) and Unitech (EIA technical consulting)
• 106/12/12-power purchase agreement signed with Taipower• Demo wind farm(120MW)-grid connection completed late Dec
2019Fuhai (TGC) @Chunghua
• Capacity: 120MW (30 turbines)• Distance to shore: 8-12 km; water depth: 20-45 m• Unsuccessful negotiations with fisheries, EIA approval denied• 107/1/17-review committee denied request of extension of time• 108/3/20-EIA approval obtained
Taipower @Chunghua• Capacity: 110(109.2)MW (21 Hitachi 5.2MW turbines)• Distance to shore: 7-9 km; water depth: 15-26 m• 21 foundations supplied by South Korean SamKang M&T• 107/2/13 contract awarded to Hitachi and JDN• In accordance with the government's new regulations on
epidemic prevention and the time of the application process, and strive to complete installation this year
Source: BOE, Taipower
Taipei City
New Taipei City
Taoyuan City
Hsinchu CountyMiaoli
County
Taichung City
Changhua County
Yunlin County
Nantou County
Hualien County
YilanCounty
Hsinchu City
Phase I Demonstration Incentive ProgramIII. Industry Development Status(1/4)
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Offshore Wind Farm Cap COD
Turbine Supplier
FoundationSupplier
PPSupplier
SubstationSupplier
Formosa I 128 2017 SGRE 4MW EEW - Fortune2019 SGRE 6MW EEW
Formosa II 378 2020 SGRE 8MWSembcorp Marine Saipem
EEW Korea Fortune
YunNeng I 360 2020 SGRE 8MW Steelwind - GEYunNeng II 348 2021
FHI - GETBD CWP - TBDLi Wei 350
Greater Changhua Southeast
605.2
2021 SGRE 8MWSDMS
SamkangHyundai
CSBCFHICentury Iron
Star EnergyGreater Changhua Southwest I)
294.8
(Greater Changhua Southwest II
337.1
2025 TBD TBD TBD TBDGreater Changhua Northwest
582.9
ChangFang I 100 2021MVOW 9.5MW CWP CICTCI
TECOChangFang II 452 2023Xidao 48 2024
ZhongNeng 300 2024 MVOW 9.5MW SDMS SDMS TECO
TPC Phase 1 110 2020 Hitachi 5.2 MW SamkangEdgenMurry MRY
CHEM
TPC Phase 2 300 2024 MVOW9.5MW TBD CI CTCI
Hai Long I 300 2024 SGRE 14MW TBD TBD TBDHaiLong II 232 2025 TBD TBD TBD TBDHaiLong III 512
2
45
6
3
16 1711 14 15
ZhongNeng #29300 MW
Liwei #2350 MW
Greater Changhua 1 15 605.2 MW
YunNeng@Yunlin708 MW
Hailong II #19532 MW
ChangFang #27552 MW
Taipower #26300 MW
Formosa II #5-6378 MW
Xidao@Changhua48 MW
Hailong III #18512 MW
Greater Changhua 2a#14 631.9 MW
Greater Changhua 3#12 582.9 MW
Phase II Potential ZonesIII. Industry Development Status(2/4)
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Strategic alliances around 4 major systems: a national team composed ofWind Team (led by CSC) and Marine Team (led by CSBC), forming strategicalliances in wind turbine, foundation, power facility and marine engineering
Key manufacturing hub in Asia-Pacific: attract international developers,turbine manufacturers to set up APAC operating HQs or office in Taiwan
Component Local Supply Chain
Turbine system
Foundation
On shore Substation
Marine engineering
>15 local suppliers became suppliers of 2 global leading turbine manufacturers SGRE(Germany) and MVOW(Denmark) to set up nacelle assembly facilities outside Europe
for the first time
>29 local suppliers joined supply chain system, forming 2 major industrial clusters Taipei Port: Century Wind [joint venture b/n Century Steel and Bladt(Denmark)] Xingda Port (Kaohsiung): Sing Da Marine Structure [CSC-Nervión(Spain) partnership]
>10 local suppliers joined supply chain system EPC for onshore transmission & distribution: Taiwan Cogen[Star Energy], TECO, GE Taiwan Electrical component: Fortune Electric-transformer; Fortune Electric, Chung-Hsin Electric-switch and
switchgear
>35 local suppliers joined supply chain system Foundation and turbine installation projects led by CSBC-DEME Wind
[CSBC+GeoSea(Belgium)], Boskalis Hwa Chi Offshore Wind [Hwa Chi +Boskalis(Netherlands)], Fugro IOVTEC[IOVTEC+Fugro (Netherlands)], TMHI(HungHua)+JDN(Belgium)
International Cooperation to Build Supply ChainIII. Industry Development Status(3/4)
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Taiwan’s offshore wind industry clusters
NorthCentral
South
New TaipeiCentury Wind PowerWalsinTaoyuanFortuneTecoAllis
TaichungSGRETien LiChinfong/CSWindYeong GuanChanghua Tai-Shing APEXYunlin FHINantou Swancor
KaohsiungSDMSChina SteelCSSCCSMCLianglianChung MaoHengchangJinchingSteelguard
ShianghongYinzhangShengcunBore YuanCTCICSACFermoWanchi
JingchiCSBCCSBC
Coating SolutionsJong ShynAtech
Century Crown
TainanRong ShengBoltunTaya
Turbine components
FoundationOnshore substation facilitiesMaritime engineering vessels
Chung-HsinShihlinCentury SteelDelta
Yilan Lungteh
East
PingtungBing TsenMing Rong
Yuan
ChiayiFemco
Source:MIRDC
III. Industry Development Status(4/4)
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Economic Growth
Post-glocalization Era
Changing DemographicsQuality Life
OFW industry becoming new driver of Taiwan’s economyTotal target capacity of Asian
countries by 2030 reaches 90GW, TW suppliers gearing up for Asia market, boosting export volume
Tech Advancement
Sustainability
Offshore Wind
Turbine capacity reaching 12-15MW, leading to different standardized subsystem modulesMega-size marine engineering vesselsFloating foundations
European companies moving production base to AsiaO&M demand to follow: routine
monitoring, predictive diagnostics etc.
O&M base key to ensure smooth turbine operation and stable supply of green energyFoster OFW industry clusters,
cultivate green- and white-collarskilled workers
Develop more energy-efficient, eco-friendly OFW products with higher performanceDevelop recyclable materials, reusable OFW
products after decommissioning
Ageing population and low birth rate shrink labor force, smart manufacturing solutions required to boost productivity Innovative technology employed
to pass on skills and knowledge
01
02
05
06
03
04
Wind turbines are growing bigger and more modular with different subsystems, making smart and flexible manufacturing a necessity.
European companies moving production base to Asia; local and timely supply and O&M services become key to market success.
Trends in Offshore Wind to 2030
IV. Supply Chain Considerations for Zonal Development (1/3)
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Country Japan Belgium DenmarkDate Aug 26 2020 Sep 8 2020 Sep 29 2020
Name
aiwan-Japan Offshore Wind Power Smart
O&M and Innovative Technology Hybird
Networking Meeting
Taiwan-Belgium Offshore Wind Power Smart O&M and
Innovative Technology Hybrid Meeting
Taiwan-Denmark Offshore Wind Industry International
Hybrid Networking Meeting
Local Participants 70 117 150
Foreign Companies
JERA Energy Taiwan, The Nippon Corrosion Engineering, Stella Technology, Japan Inspection, and British Engineering Services
MARLINKS, SARENS, CDWE, TRACTEBEL
CIP,MVOW, KK Wind Solutions, Nordisk SvejseKontrol A/S、Peak Wind、Comtec Int、SeasightDavits, NIRAS
Knowledge Exchange and Business Networking for Offshore Wind Industry
IV. Supply Chain Considerations for Zonal Development (2/3)
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2026-2030 5GW Q3 2018 2031-2035 5GW
Proposed Mechanism for Zonal Development in Taiwan’s OFW
Policy Announcem
entEligibility
Review
Process
Capacity
Allocation
2026-20272GW
2028-20303GW
2022Q2 2024Q2Selection Capacity
Grid connection
EIA approval obtained (conditional) Approval given on initial evaluation by EIA
review committee Financial position Developer’s self-owned capital to account for >5% of total
investment
Technical capacity: development, project design, O&M planning
Financial capacity: financial strength, capital, equity planning
IRP commitment: to comply with IDB’s IRP policy for Zonal Development
Max. Capacity per Project: max. capacity of 500MW in each phase per project
Max. Capacity per Developer: max. capacity of 2GW per Developer for 2026-2030 period
Eligibility Review Pricing Evaluation Auction elegibility: development,
project design Bid price ceiling: max. price limits on
developer bids Auction order: lowest bids first
Dependent uponWind farm development
during 2020-2025Developer selection
mechanism for 2026-2030
Global OFW technology trends
IV. Supply Chain Considerations for Zonal Development (3/3)
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V. Conclusion
From US-China trade disputes to COVID-19 pandemic, theglobal trade and investment landscape will be reshaped by therestructuring of global chains, build-up of new regional chains,and distributed manufacturing.
For governments worldwide, supporting local businesses andindustries has become priority. President Tsai has announcednew “Six Core Strategic Industries,” one of which being greenand renewable energy, which covers offshore wind.
After a series of meetings with industry stakeholders, themajority would like to see current localization efforts continuetheir way into Zonal Development.
Taiwan remains keen to work with global OFW leaders duringZonal Development, leveraging experience and expertise fromboth sides to drive energy transition in Taiwan and togethermake successful entry into Asian market.
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T h a n k y o u f o r y o u r a t t e n t i o n !
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