ohsas audit of site - scorecard

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  • 7/26/2019 OHSAS Audit of Site - Scorecard

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    Name of the Project: Borough -3 P3B

    Country: UAEName of the Project Manager: Mr. N. Unnikrishna

    Name of the HSEM: Mr. Mugandan

    Final Score

    Audit Element Maximum

    Marks

    Leadership & Commitment 250

    HIRA 80

    Legal & Other Requirments 10EHS Resource 10

    Competence , Training & Awareness 90

    Documentation 10

    Performance Monitoring and Measurement 100

    Incidental Reporting, Investigating & Analysis 50

    CAPA & Audits 15

    Project HSE Plan 10

    Project HSE Meetings 45

    Work Permit System 10

    PPE& Safety Devices Procurement & Inspection 20

    Fire Prevention &Control 30

    HSE Selection & Evaluation of Subcontractors 20Management of HSE reward & reprimand 25

    Chemical Management 40

    Occupational Health 90

    Environment 30

    HSE Inspections 20

    Working At Height 80

    Radiography Safety 45

    Excavation Safety -NOT APPILICABLE

    Abrasive Blasting 10

    Night Work 20

    Confined Space Work -NOT APPILICABLE

    Pressure Testing 25

    H2S Safety -NOT APPILICABLE

    Piling --NOT APPILICABLE

    Blasting --NOT APPILICABLE

    Concreting -NOT APPILICABLE

    Lifting Operation 115

    Plant & Machinery 25

    Electrical Safety 60

    Grinding 15

    Welding & Gas cutting 25

    Larsen & Toubro LimitedHydrocarbon International

    HSE AUDIT RESULTS

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    Housekeeping 50

    Road Safety 50

    Emergency Response 50

    Grand Total 1525

    Note: Marks are not co nsidered for elements w hich the project do n ot have.

    Weakness Classification

    Serious -S

    High H

    Medium - M

    Low L

    Positive Points - Observed

    Area for Improvements

    Attached separately

    Suspend all activities

    corrective action bef

    activity.

    Violation of Legal req

    specifications. Action

    immediate corrective

    Non compliance of c

    management system.

    be completed within

    Required for improve

    point. Required to be

    month. Action items

    within a specified tim

    during follow-up audi

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    PM-00-OB Rev 00

    Date: 19.06.2012

    Marks

    Awarded

    250

    80

    1010

    60

    10

    97

    50

    15

    10

    45

    10

    20

    15

    2025

    25

    82

    30

    20

    80

    45

    10

    20

    25

    115

    25

    60

    15

    25

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    50

    30

    5

    1389

    91%

    No. of

    observatio

    n

    Action

    and take immediate

    re resuming normal work

    uirements / client

    items which need

    action within 7 days

    ntract HSE plan and HSE

    . Action items that need to

    15 days.

    ment listed as improvement

    implemented within one

    hat need to be completed

    e frame and will be reviewed

    it or next audit.

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    No Description

    Maximum

    Marks

    Marks

    Awarded Remarks

    Classifia

    ction of

    Hazard

    1 Awareness & Display of EHS policies 25 25

    2 Cluster head/ Country Head involvement in any of the EHS activity 30 30

    3

    Senior staff from Office related to the Project like Project Co ordinator involvement in any

    of the EHS activity viz Executive Survey Report - - PM-00-CB 30 30

    4 Has the site / country office declared HSE Objective & Target. Are they measured. 25 25

    5 PM involvement in incident review and target setting. 25 25

    7 PM heading the HSE meeting 30 30

    8 PM Involving in Safety Inspection / Audits 30 30

    9 Motivating employees on OHS 30 30

    10 Empowering employees to stop work on OHS violation 25 25

    Leadership & Commitment- TOTAL 250 250

    Leadership & Commitment- SCORE 100.00%

    1 Is HIRA done for all activities 30 30

    2 IS the HIRA register maintained 15 15

    3 Is HIRA reviewed periodically 15 154 Are the NCR, Incident learnings, inspection points considered in the review 20 20

    HIRA - TOTAL 80 80

    HIRA - SCORE 100.00%

    1 Are the legal , client's and company's requirement filled in the register PM-00-EA 5 0

    2 Are they being reviewed periodically 5 0

    Legal & Other Requirments- TOTAL 10 0

    Legal & Other Requirments- SCORE 0.00%

    1 HSE personnel available at site, adequate 10 10

    EHS Resource- TOTAL 10 10

    EHS Resource- SCORE 100.00%

    1 Competency Matrix for Employees made & followed 10 10

    2 List of Third party Certification for Employees 10 10

    3 Training Matrix 10 10

    4 Are training conducted as per the Training Matrix 15 15

    5 Is the Training & Drill Register maintained 5 0

    6 Feed back Form of Training & Evaluation received for all trainings 5 0

    7 Training Passport given to employees 20 0

    8 Any campaign done by the project 15 15

    Competence , Training & Awareness- TOTAL 90 60

    Competence , Training & Awareness- SCORE 66.67%

    Documentat ion

    1 Are the client's, legal documents which to be referred listed out in the format PM-00-JA 5 0

    2 Are they updated 5 0

    Documentation- TOTAL 10 0Documentation- SCORE 0.00%

    Performance Monitor ing and Measurement

    1 Monthly HSE performance reported as per PM-00-LA 10 10

    2 Monthly Activity plan done as per PM-00-LB 5 2

    3 Monthly Project Safety Index is done 25 25

    4 Whether Project KSPI meeting done & reported 25 25

    5 Log sheet for Unsafe Acts & Conditions 25 25

    6 Incident Potential Report 10 10

    Performance Monitoring and Measurement- TOTAL 100 97

    Performance Monitoring and Measurement- SCORE 97.00%

    Inc idental Report ing, Invest igat ing & Analysis

    1 Are all incidents reported & recorded 10 10

    2 Is Preliminary Incident Report given 5 5

    3 Are Non Injury, Injury & Health Incident Register maintained 5 5

    4 Are the Incidents Investigated as per the guidelines 10 10

    5 Have the Lesson Learnt for serious incidents circualted 5 5

    6 Are Incidents both Injury & Health are Analysed , inferred and action taken 10 10

    7 Are the findings updated in the HIRA 5 5

    Incidental Reporting, Investigating & Analysis- TOTAL 50 50

    Incidental Reporting, Investigating & Analysis- SCORE 100.00%

    CAPA & Aud i ts

    1 Is the CAPA Register maintained 5 5

    Comp etence , Train ing & Aw areness

    EHS Resource

    HIRA

    Legal & Other Requirments

    Leadersh ip & Comm itment

    HSE AUDIT SCORE CARD

    Page 5 of 9

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    No Description

    Maximum

    Marks

    Marks

    Awarded Remarks

    Classifia

    ction of

    Hazard

    2 Are the Audit points closed 10 10

    CAPA & Audits- TOTAL 15 15

    CAPA & Audits- SCORE 100.00%

    Projec t HSE Plan

    1 Has the HSE Procedure Gap Analysis done 5 5

    2 Project HSE Plan is prepared and adequate 5 5

    Project HSE Plan- TOTAL 10 10

    Project HSE Plan- SCORE 100.00%

    Project HSE Meetings

    1 Formation of Project HSE committee circular 5 5

    Are the following meetings conducted:

    2 HSE Committee meeting 10 10

    3 Staff HSE meeting 10 10

    4 Weekly HSE Meeting 10 10

    5 Tool Box Talk or STA 10 10

    Project HSE Meetings- TOTAL 45 45

    Project HSE Meetings- SCORE 100.00%

    Work Permit System

    1 PTW for various activities followed 10 10Work Permit System- TOTAL 10 10

    Work Permit System- SCORE 100.00%

    PPE& Safety Devices Procurem ent & Inspection

    1 Are the PPE bought as per specifications 5 5

    2 Is there a PPE Matrix 5 5

    3 Are PPE Inspected 10 10

    PPE& Safety Devices Procurement & Inspection- TOTAL 20 20

    PPE& Safety Devices Procurement & Inspection- SCORE 100.00%

    Fire Prevention &Contro l

    1 Fire Risk Assessment done 10 5

    2 Fire Detection Equipment Inspected periodically 5 0

    3 Fire extinguishers are inspected periodically 5 5

    4 Fire Drill is conducted 5 05 Is the required quantity of fire fighting equipments/systems are available 5 5

    Fire Prevention &Control- TOTAL 30 15

    Fire Prevention &Control- SCORE 50.00%

    HSE Select ion & Evaluation of Subcontractor s

    1 Selection of Sub-contractor's done 10 10

    2 Monthly HSE Evaluation of Sub Contractor - done 10 10

    HSE Selection & Evaluation of Subcontractors- TOTAL 20 20

    HSE Selection & Evaluation of Subcontractors- SCORE 100.00%

    Management of HSE reward & reprimand

    1 What are the Motivation Schemes establsihed 10 10

    2 Is 2% of the workforce motivated 10 10

    3 Any reprimand notices given 5 5

    Management of HSE reward & reprimand- TOTAL 25 25

    Management of HSE reward & reprimand- SCORE 100.00%

    Chemical Management

    1 All chemicals used at site are identified & its MSDS are available 5 5

    2 Are COSHH Assessment done 5 0

    3 Log of Hazardous Material done 5 0

    4 Safety measures of the chemicals are establsihed which includes storing, use and emerge 10 10

    5 Safety measures of the chemicals used is briefed to the employees who handle it. 15 10

    Chemical Management- TOTAL 40 25

    Chemical Management- SCORE 62.50%

    Occupational Health

    1 Health Risk are identified and recorded 10 5

    2 List of Hospital Names & contact numbers made 5 5

    3 First Aiders identified as per norms & listed out 5 2

    4 Drinking water are inspected, labelled on the tank 5 55 Workmen camp Inspected periodically 5 5

    6 Office Inspected periodically 5 5

    7 Toilet log established 5 5

    8 Toilet facilities adequate for number of personnel in site 5 5

    9 Potable water maintained and available in work areas 5 5

    10 Medical Facilities & First aid Box adequate 5 5

    11 Medical Log book maintianed 5 5

    12 Certified Doctor/ Male Nurse - adequate nos. available 5 5

    13 Equipped Ambulance available 5 5 Available with client

    14 Are Health incidences analysed and remedial action taken 5 5

    Page 6 of 9

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    No Description

    Maximum

    Marks

    Marks

    Awarded Remarks

    Classifia

    ction of

    Hazard

    15 Enough Rest Shelter available 5 5

    16 Labour Colony is maintianed well 5 5

    17 Kitchen & mess maintained well 5 5

    Occupational Health- TOTAL 90 82

    Occupational Health- SCORE 91.11%

    Envi ronment

    1 Environmental Inspection done 5 5

    2 Spill control & Proper Collection of Oil 4 4

    3 Dust control measures adequate 4 4

    4 Noise control measures adequate 4 4

    5 Are the waste materials segregated and disposed off in designated place or re-used ? 4 4

    6 Is the waste water discharged without harming surrounding environment? 4 4

    7 Waste Management Data Sheet is maintained 5 5

    Environment - TOTAL 30 30

    Environment - SCORE 100.00%

    HSE Inspections

    1 Are HSE Inspection done as per PM/15 10 10

    2 HSE Compliance Report for all Inspections done , monthly 10 10

    HSE Inspections- TOTAL 20 20

    HSE Inspections- SCORE 100.00%

    Working At Height

    1 Are competent person for scaffold identified 5 5

    2 Ladder Inspection done 5 5

    3 Scaffold Inspection done 10 10

    4 If Man basket is used are they checked as per procedure 10 10

    5 Is Safe access to work place is provided 10 10

    6 Working platform made as per standards 10 10

    7 Are the workmen screened for working at height 10 10

    8 Adequate fall protection arrangement made (Static line, Double Lanyard harness, Fall Arre 10 10

    9 Are hand tools and handling materials secured against accidental fall 5 5

    10 Are height work area is cordoned and unauthorized entries are avoided 5 5

    Working At Height- TOTAL 80 80

    Working At Height- SCORE 100.00%

    Radiography Safety

    1 Compliant as per legal requirment 5 5

    2 Are the following procedures established: 5 5

    3 Radioactive Source Consignment Note 3 3

    4 Daily Radiography Camera Checklist 3 3

    5 Record For Radiation Level At Storage Pit 3 3

    6 Personnel Daily Dose Record 3 3

    7 Operational Safety Of X-Ray Unit Inclusive Of Crawler Unit (Daily Check) 3 3

    8 PTW For Radiography 3 3

    9 Radiography Inspection done 3 3

    10 Isotopes stores properly 5 5

    11 Warning signs are displayed on vehicles, storage area etc. 3 3

    12 Radiogarphy employees are Trained and certified 3 3

    13 Required PPE the Operators use 3 3

    Radiography Safety- TOTAL 45 45Radiography Safety- SCORE 100.00%

    Excavation Safety -NOT APPILICABLE

    1 Whether appropriate slope / shoring system provided 5

    2 Whether proper access & egress provided 5

    3 Work permit system implemented where needed 5

    4 Whether soil dumped sufficiently away from pit 5

    5 Barricade & lighting arrangement 5

    6 Gas Test Record 5

    Excavation Safety -NOT APPILICABLE - TOTAL 30 0

    Excavation Safety -NOT APPILICABLE - SCORE 0.00%

    Abrasive Blast ing

    1 Abrasive Operation Precaution taken & inspection establsihed 10 10

    Abrasive Blasting - TOTAL 10 10Abrasive Blasting - SCORE 100.00%

    Night Work

    1 Procedure for Night Work established 10 10

    2 PTW for Night work- established 10 10

    Night Work- TOTAL 20 20

    Night Work- SCORE 100.00%

    Confined Space Work -NOT APPILICABLE

    1 Confined Space Work & Entry Procedure established 5

    Page 7 of 9

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    No Description

    Maximum

    Marks

    Marks

    Awarded Remarks

    Classifia

    ction of

    Hazard

    2 Confined Space Permit To Work 5

    3 Gas Test Record 3

    4 Confined Space Entry Inspection done 2

    Confined Space Work -NOT APPILICABLE - TOTAL 15 0

    Confined Space Work -NOT APPILICABLE - SCORE 0.00%

    Pressure Testing

    1 Precautions & Procedure for Pressure Testing established 25 25

    Pressure Testing- TOTAL 25 25

    Pressure Testing- SCORE 100.00%

    H2S Safety -NOT APPILICABLE

    1 Precautions for H2S Safety established and adequate 25

    2 Adequate H2S PPEs , detection equipment available 15

    H2S Safety -NOT APPILICABLE - TOTAL 40 0

    H2S Safety -NOT APPILICABLE - SCORE 0.00%

    Piling --NOT APPILICABLE

    1 Are the lifting tools and tackles (Cranes/winch/slings/D-shackles) inspected by Competent 5

    2 Is tagline used while handling piles/casings? 5

    3 Are the moving and rotating parts of the piling system guarded? 5

    Piling --NOT APPILICABLE - TOTAL 15 0Piling --NOT APPILICABLE - SCORE 0.00%

    Blasting --NOT APPILICABLE

    1 Does the permit for blasting operation implemented 5

    2 Explosives stored, transported and used as per statutory requirements 3

    3 Procedure for drilling, blasting & handling misfire meets statutory requirements 3

    4 System of evacuation of people, warning & preventing re-entry adequate 4

    Blasting --NOT APPILICABLE - TOTAL 15 0

    Blasting --NOT APPILICABLE - SCORE 0.00%

    Concreting -NOT APPILICABLE

    1 Practice of checking formwork by supervisory personnel prior to starting concreting 5

    2 Authorized banksmen available & effective communication established among the workme 5

    3 Safety measures for concreting activity is followed 5

    Concreting -NOT APPILICABLE - TOTAL 15 0Concreting -NOT APPILICABLE - SCORE 0.00%

    Lifting Operation

    1 Do all the lifts have method statement & HIRA done 25 25

    2 Lifting machines/tools/tackles being used at site having test certificates? 20 20

    3 Has the site identified the competent persons for Inspection & listed in the format 20 20

    4 Lifting machines/tools/tackles inspected by competent person at specified intervals? 25 25

    5 Storing of all lifting machines/tools/tackles done in a proper way & damaged lifting applianc 15 15

    6 List of Third party Inspection of equipments register maintained 10 10

    Lifting Operation- TOTAL 115 115

    Lifting Operation- SCORE 100.00%

    Plant & Machinery

    1 System of equipment fitness certificate implemented 10 10

    2 Regular Inspection of plant, machinery & vehicles conducted 10 10

    3 Does all the operators / drivers have valid license 5 5

    Plant & Machinery- TOTAL 25 25

    Plant & Machinery- SCORE 100.00%

    Electrical Safety

    1 Sufficient no of qualified electrician (viz. 'B' license holder) available 5 5

    2 Electrical connections routed through RCCB/ELCB 5 5

    3 Whether ELCB is inspected periodically 10 10

    4 Whether routing of cables meets the requirement 5 5

    5 Earthing provided meets the specifications 5 5

    6 Weather protection for Electrical Installations & equipments 5 5

    7 Jointing of Cables & Usage of Plug tops 5 5

    8 Portable power hand tools are in proper condition 5 5

    9 Portable power hand tools are inspected regularly 10 10

    10 Lock out tag out system adopted for any maintenance 5 5Electrical Safety- TOTAL 60 60

    Electrical Safety- SCORE 100.00%

    Grinding

    1 Storage of grinding wheels as per requirement 5 5

    2 Whether grinding operation is done as per safety norms 5 5

    3 Wheels properly labeled, checked for expiry date & ring tested before use 5 5

    Grinding- TOTAL 15 15

    Grinding- SCORE 100.00%

    Page 8 of 9

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    No Description

    Maximum

    Marks

    Marks

    Awarded Remarks

    Classifia

    ction of

    Hazard

    Welding & Gas cutting

    1 Storage of gas cylinder meets the requirement 5 5

    2 Cylinder transported in trolleys? 3 3

    3 Flashback arresters provided? 5 5

    4 Condition of welding cables, cable joints and cable termination? 5 5

    5 Earthing of the welding equipment & routing of cables 3 3

    6 Return Path for welding as per standards 4 4

    Welding & Gas cutting- TOTAL 25 25

    Welding & Gas cutting- SCORE 100.00%

    Housekeeping

    1 Project work areas are clean and free of excess trash, debris 15 15

    2 Whether walkways and passageways clear 5 5

    3 Whether separate storage & scarp yards identified 5 5

    4 Are the Wastes are removed periodically 10 10

    5 Are the materials are stacked properly & labelled 10 10

    6 Whether dust bins & debris chute provided for collection of debris 5 5

    Housekeeping- TOTAL 50 50

    Housekeeping- SCORE 100.00%

    Road Safety

    1 Apporved Traffic flow plan 5 52 Warning Signs & speed limits diplayed at conspicous locations 5 5

    3 Site Access sign displayed 5 5

    4 Flag man tarined and posted adeqautely 5 5

    5 Journey management establsihed 10 0

    6 Drivers and operators trained and certified 5 5

    7 Vehicles are fixed with IVMS & GPS 5 0

    8 Appropriate records are mainatined 5 5

    9 Emergency response plan is made & establsihed 5 0

    Road Safety- TOTAL 50 30

    Road Safety- SCORE 60.00%

    Emergency Response

    1 Is ERP prepared as per the guidelines of HSE Manual 5 0

    2 Whether Emergency Committee formed? 10 0

    3 Assembly points, Emergency Contacts are identified and communicated to all? 5 5

    4 Are workmen trained on emergency response? 5 0

    5 Whether mock drills conducted at regular intervals? 10 0

    6 Is required rescue equipment made available? 5 0

    7 Are the documents listed in PM/K maintained 10 0

    Emergency Response - TOTAL 50 5

    Emergency Response - SCORE 10.00%

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