oil filter unit for oltc and oil pump, gas blower for
TRANSCRIPT
OILFILTER UNIT FOR OLTCAND OIL PUMP, GAS BLOWERFOR TRANSFORMER
OIL FILTER UNITOIL PUMP(HNL 7 - 150 TYPE)
GAS BLOWER OIL PUMP (HNL - 200 TYPE)
OIL PUMP(HNL 3 - 80 TYPE)
Cleaning of the switching oil by a paper filter
When on-load tap changers are used in industrial transformers under extremelyonlerous conditions (defined as those involving a high switching frequency,consistently at full load and frequent over - loads), arcing will relatively soon causecontamination of the switching oil. This applies, for example, to on-load tap changersincorporated into transformers on furnace or electrolytic plants.
The oil filter unit is used to clean the switching oil in on-load tap changers. Dependingon requirements, it can be fitted with a paper filter for cleaning.
The oil filter unit allows to filter the switching oil continuously without interrupting thetransformer operation.
Filtering the switching oil increases the mechanical life of the diverter switch unitconsiderably and maintains the dielectric strength of heavily stressed insulationmaterial. It also reduces the number of inspections and oil changes which areotherwise necessary at short intervals.
1. GENERAL
Figure 1.
H·A·L ·L ·A I·N·D·U ·S ·T ·R ·I·A·L OIL FILTER UNIT·OIL PUMP·GAS BLOWER
2 IN DU S T R IA LH A L L A
VOLTAGE (V) 220
60 50
7.0 7.7 4.0 4.4 3.7 4.1 3.5 3.9
60 50 60 50 60 50
380 415 440
RATING CURRENT (A)
FREQUENCY (Hz)
Ratings (standard design) :? Power : 1.5kw? Voltage : AC 220/380V, 3 PHASE? Current : 7/4 A? Frequency : 60 Hz ( 50 Hz ) ? Synchronous speed : 3600 rpm ( 3000 rpm )? Other voltages and frequencies available on request.
Pump motor
Pump unit
■ Centrifugal pump, capacity approx. ■ 50L/min against a pressure of 0.3 bar
■ Filter insert : Design with paper filter insert for
cleaning of the switching oil, filter
fineness 0.5μ (micron)
■ Pressure tank :
•Steel cylinder with top and bottom covers
•Outdoor design
•Dimensions = Ø370(㎜) × 920H(㎜)
•Test pressure 6 bar
•Flanged connectors for feed and return pipes.
•Pressure gauge with contact (mounted to pressure tank) :
adjustable from 0〜4 bar, set at 3.5 bar, contact rating : AC 220, 1A
•Temperature switch (mounted to pressure tank) :
adjustable from 0〜140℃, set at 25℃, contact rating : AC 220, 10A
•Weight of the complete pump unit (dry) : approx. 125kg
•Oil capacity : approx. 50 liter
Feed pump
( See figure 2 or dimension drawings )
Figure. 2
2. DESIGN( See figure 1 )
OIL FILTER UNIT·OIL PUMP·GAS BLOWER
3 IN DU S T R IA LH A L L A
■ The paper filter insert must be replaced when the max operating pressure ofapprox. 3.5bar has been reached. The exact pressure limit is set at the pressuregauge by the manufacturer.
■ Replacement of the paper filter insert should be carried out as follows :
•Shut the stop values of feed and return pipes. •Open the sample valve of the feed pipe and the bleeder screw at the return pipe
elbow oil return at the pressure tank.•Drain about 25 liters of the oil. •Unscrew 12 cover bolts M8/w.s.13 and remove the cover with gaskets. •Unscrew lock nut M12/w.s.19 and remove the filter insert with gaskets.•Install the new filter insert with gasket. Make sure that the gasket is properly
seated. Fasten with lock nut M12/w.s.19, tightening torque 30Nm. •Fasten the cover and the cover gasket (12 screws M18 with nuts, max torque
15Nm.) •Establish connection for the return pipe.•Open the stop valves for feed and return.•Bleed the pressure tank at the return pipe connection.•Bleed the feed pipe connection (suction pipe connection) at the tap changer head. •Repeat bleeding after performation of a test operation.
Paper filter
3. REPLACEMENT OF THE FILTER INSERT
H·A·L ·L ·A I·N·D·U ·S ·T ·R ·I·A·L OIL FILTER UNIT·OIL PUMP·GAS BLOWER
4 IN DU S T R IA LH A L L A
4. DIMENSION DRAWING
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
HOLDER
EYE BOLT
BOLT, NUT
HEATER
GASKET
NAME PLATE
VENT
TERMINAL BOX
TEMP’ G/G
PRESSURE G/G
MOTOR PUMP
FILTER
TOP COVER
BOTTOM COVER
BODY
4
2
24
1
2
1
2
1
1
1
1
1
1
1
1
ITEM NO
DESCRIPTION Q’ TY
Oil filter unit type “HF-04, 06”
pump unit with paper filter insert
dimension drawing
HF-04 TYPE HF-06 TYPE
OIL FILTER UNIT·OIL PUMP·GAS BLOWER
5 IN DU S T R IA LH A L L A
HNL1 -150
HNL2 -150
HNL2 -200
HNL3 -200
1
2
3
4
NO
395
360
420
420
ø150
ø150
ø200
ø200
ø215
ø210
ø265
ø265
ø285
ø265
ø320
ø320
ø300
ø290
ø350
ø350
22
20
22
22
245
235
280
280
ø240
ø230
ø280
ø280
8 -ø23
8 -ø19
8 -ø23
8 -ø23
1
2
3
4
HNL1 -150
HNL2 -150
HNL2 -200
HNL3 -200
1.5
1.4
1.5
2.5
65
100
120
120
150
150
200
200
150
150
200
200
0.75
1.5
1.5
2.2
PUMP TYPE HEAD(M)CAPACITY(M3/ Hr)
NOMINAL FLANGE (A)
SUCTION DISCHARGE
MOTOROUTPUT(Kw)
ATYPENO B C D E F G H I
5 - 1. STANDARD SPECIFICATION
5 - 2. OUTLINE DRAWING
5- 3. DIMENSIONS
5. OIL PUMP(HNL - 200 TYPE)
H·A·L ·L ·A I·N·D·U ·S ·T ·R ·I·A·L OIL FILTER UNIT·OIL PUMP·GAS BLOWER
6 IN DU S T R IA LH A L L A
5 - 4. SECTION DRAWING
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
KEY
평 WASHER
SPRING WASHER
BOLT
O-RING
PLATE SPRING
BEARING
BEARING
PROPELLER
TERMINAL BOX ASS’ Y
VENT ASS’ Y
CLAMPING SET ASS’ Y
ROTOR ASS’ Y
STATOR ASS’ Y
PRESSURE CONNECTION
INTAKE CONNECTION
S45C
SUP6
SUP6
S45C
VITON
SUP6
SUJ2
SUJ2
AL
AL
SS400
SUS304
S45C
SS400
SC46
SC46
1
12
12
12
1
1
1
1
1
1
4
1
1
1
1
1
ITEM NO
DESCRIPTION MATERIAL Q’ TY
OIL FILTER UNIT·OIL PUMP·GAS BLOWER
7 IN DU S T R IA LH A L L A
SPECIFICATION
6 - 2. SECTION DRAWING
6. OIL PUMP(HNL 3 - 80 TYPE)6 - 1. SPEC & DIMENSION
TOTAL HEAD 7M
QUANTITY 700 L/mim(42M3/Hr)
MOTOR SPECIFICATION
PEASE 1Ø, 3ØFREQUENCY 50Hz, 60HzVOLT 220V, 380V, 440VRATED OUTPUT 2.2kWCOLOR MUNSELL N5.8WEIGHT APPROX. 54Kg
USING LIQUID
LIQUID PUMPED SILICON OIL(50Cst at 25℃)
OPERA TING TEMPERATURE 80℃
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TERMINAL ASS’ Y
PIN
NUT
SPRING WASHER
STUD BOLT
BEARING
BEARING SPRING W/W
O-RING
LOCKING BOLT
KEY
SNAP RING
BASE PLATE
ROTOR ASS’ Y
IMPELLER
LINER DISC
CASING
HOUSING
FC20
SUS304
SCM4
SUP6
SCM4
SUJ2
SUP6
VITON
SCM4
SM45C
SUP6
SS400
SM45C
SC46
SC46
SC46
SS400
1
1
12
12
12
2
1
1
1
1
1
1
1
1
1
1
1
ITEM NO
DESCRIPTION MATERIAL Q’ TY
H·A·L ·L ·A I·N·D·U ·S ·T ·R ·I·A·L OIL FILTER UNIT·OIL PUMP·GAS BLOWER
8 IN DU S T R IA LH A L L A
7 - 2. SECTION DRAWING
7. OIL PUMP(HNL 3 - 150 TYPE)7 - 1. SPEC & DIMENSION
SPECIFICATION
TOTAL HEAD 4M
CAPACITY 2000 L/mim(120M3/Hr)
MOTOR SPECIFICATION
PEASE 3Ø
FREQUENCY 50Hz, 60Hz
VOLT 220V, 380V, 440V
RATED OUTPUT 2.2kWUSING LIQUID
LIQUID PUMPED SILICON OIL(50Cst at 25℃)
OPERATING TEMPERATURE 80℃
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TERMINAL ASS’ Y
PIN
WRENCH BOLT
SPRING WASHER
BOLT
REAR BEARING
FRONT BEARING
O-RING
IMPELLER BOLT
KEY
SNAP RING
WAVE WASHER
ROTOR ASS’ Y
IMPELLER
LINER DISC
CASING
HOUSING ASS’ Y
FC20
SUS304
SM45C
SUP6
SM45C
SUJ2
SUJ2
VITON
SM45C
SM45C
SUP6
SUP6
SM45C
SC46
SS400
SC46
SS400
1
1
6
16
16
1
1
1
1
1
1
1
1
1
1
1
1
ITEM NO
DESCRIPTION MATERIAL Q’ TY
OIL FILTER UNIT·OIL PUMP·GAS BLOWER
9 IN DU S T R IA LH A L L A
8. OIL PUMP(HNL7-150)8- 1. SPEC & DIMENSION
SPECIFICATION
TOTAL HEAD 7M
CAPACITY 2000 L/mim(120M3/Hr)
USING LIQUID
LIQUID PUMPED SILICON OIL(50Cst at 25℃)
OPERA TING TEMPERATURE 80℃
MOTOR SPECIFICATION
PEASE 3Ø
FREQUENCY 50Hz, 60Hz
VOLT 220V, 380V, 440V
RATED OUTPUT 5.5kW
H·A·L ·L ·A I·N·D·U ·S ·T ·R ·I·A·L OIL FILTER UNIT·OIL PUMP·GAS BLOWER
10 IN DU S T R IA LH A L L A
8- 2. SECTION DRAWING
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TERMINAL ASS’ Y
PIN
PLUG
SPRING WASHER
BOLT
REAR BEARING
FRONT BEARING
O-RING
IMPELLER BOLT
KEY
SNAP RING
WAVE WASHER
ROTOR ASS’ Y
IMPELLER
LINER DISC
CASING
HOUSING ASS’ Y
FC20
SUS304
SS400
SUP6
S45C
SUJ2
SUJ2
VITON
SS400
SM45C
SUP6
SUP6
SM45C
SC46
SS400
SC46
SS400
1
1
3
16
16
1
1
1
1
1
1
1
1
1
1
1
1
ITEM NO
DESCRIPTION MATERIAL Q’ TY
OIL FILTER UNIT·OIL PUMP·GAS BLOWER
11 IN DU S T R IA LH A L L A
9. ESTIMATED CURVE9-1. HNL3-150 PUMP
0
CAPACITY ( L/min )
HEAD ( M )
1000 2000 3000 4000
5
10
15
20
25Ø230
Ø220
Ø210
Ø200
Ø190
Ø180
Ø170
IMPELLER DIA
0
CAPACITY ( L/min )
HEAD ( M )
1000 2000 3000
2
5
10
Ø190
Ø180
Ø170
Ø160
Ø150
Ø140
1
4
3
6
7
8
9
IMPELLER DIA
9-2. HNL7-150 PUMP
0
CAPACITY ( L/min )
HEAD ( M )
1000 2000 3000 4000
5
10
15
20
25Ø230
Ø220
Ø210
Ø200
Ø190
Ø180
Ø170
IMPELLER DIA
0
CAPACITY ( L/min )
HEAD ( M )
1000 2000 3000
2
5
10
Ø190
Ø180
Ø170
Ø160
Ø150
Ø140
1
4
3
6
7
8
9
IMPELLER DIA
H·A·L ·L ·A I·N·D·U ·S ·T ·R ·I·A·L OIL FILTER UNIT·OIL PUMP·GAS BLOWER
12 IN DU S T R IA LH A L L A
10. KTX OIL PUMP(HNL 8- 90)10- 1. SPEC & DIMENSION
10- 2. SECTION DRAWING
SPECIFICATION
TOTAL HEAD 11.3M
CAPACITY 1250 L/mim(75M3/Hr)
MOTOR SPECIFICATION
PUMP TYPE : HNL8-90
PEASE 3Ø
FREQUENCY 60Hz
VOLT 440V
RATED OUTPUT 6.0kW, 15AUSING LIQUID
LIQUID PUMPED SILICON OIL(50Cst at 25℃)
OPERATING TEMPERATURE 80℃
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
육각머리 볼트
Connecting Seat
Drain Cock
Vent Cock
파형 스프링
접시머리나사
Terminal Box
Bearing Case
Nut
Bolt
Key
Snap Ring
O-ring
O-ring
O-ring
Bearing
Bearing
Impeller
Rotor Ass'y
Stator ass'y
Press. Connection
Intake Connection
Middle Connection
SS400
SS400
SS400
VITON
VITON
VITON
NTN
NTN
SS400
SS400
SS400
SS400
10
4
1
1
1
12
1
1
24
24
1
1
1
1
1
1
1
1
1
1
1
1
1
ITEM NO
DESCRIPTION
HPS-6000-11
HPS-6000-10
HPS-6000-10
HPS-6000-09
HPS-6000-01
HPS-6000-07
HPS-6000-05
HPS-6000-01
DWG.NO.MATERIAL Q’ TY
OIL FILTER UNIT·OIL PUMP·GAS BLOWER
13 IN DU S T R IA LH A L L A
H·A·L ·L ·A I·N·D·U ·S ·T ·R ·I·A·L OIL FILTER UNIT·OIL PUMP·GAS BLOWER
SPECIFICATION
11- 2. SECTION DRAWING
11. GAS BLOWER11- 1. SPEC & DIMENSION
NO
1
2
3
POWER
9.OkW
11.OkW
15.OkW
GAS : SF-6ELECTRIC : 3Ø, 60Hz, 4P, 220V, 380V, 440V
CAPACITY
45M3/min
54M3/min
54M3/min
STATIC PRESSURE
900mmAq
450mmAq
450mmAq
SUCTION PRESSURE
3.0Bar
1.2Bar
3.5Bar
302928272625242322212019181716151413121110987654321
AXISSLEEVEBEARING HOLDERBEARINGSTOP RINGPIPE (RETURN)COVERSIGHT GLASSBEARINGBOTTOM BLIND COVERKEYSTOP RINGIMPELLERWAVE WASHERBEARING HOUSINGBASE PLATEDRAIN VALVECOVERPIPE (SEND)STATORROTORRFAMEBOLTBEARING HOUSINGSEAL PLATEKEYLOCK WASHERBOLTIMPELLERIMPELLER CASE
S45CS45CSS400SUJ2SK5
SUS304SS400
강화 GLASSSUJ2SS400S45CSK5
SS400SK5
SS400SS400C3771SS400SUS304SS400S45CSS400SUS304SS400SS400S45C
SUS304SUS304SS400SS400
1111111111111111111111121121111
ITEM NO DESCRIPTION MATERIAL Q’ TY
14 IN DU S T R IA LH A L L A
Inquiry Data Sheet / Order Form of Halla Oil Filter Unit Pump, and Blower
• Company:
• Department:
• Name:
• Tel:
• Fax:
Inquiry Data
1. Oil Filter Unit
• Voltage : (V) • Frequency : (Hz)
2. Oil Pump
• Voltage : (V) • Frequency : (Hz)
• Capacity : (ℓ/min) • Pressure : (bar)
• Suction & Discharge Piping : (A) • Head : (m)
3. Gas Blower
• Voltage : (V) • Capacity : (M3/min)
• Static Pressure : (mmAq) • Suction Pressure : (bar)
• Others- Spare parts- Accessories- Remarks
OIL FILTER UNIT·OIL PUMP·GAS BLOWER
15 IN DU S T R IA LH A L L A
Design & Printed Haeam 2017 Septem
ber
20, Dadae-Ro, 354Beon-Gil, SaHa-Gu, Busan, KoreaTEL:82-51-264-2201~5FAX:82-51-264-2206~7E-mail:[email protected]:http://www.hallaiq.co.kr
HALLA INDUSTRIAL CO., LTD.