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-INSPECTION –BUILDING –CONSULTANCY – TEST AND MEASUREMENT – TRAINING – ORGANISATION AND RESOURCES

OIL & GAS SECTOR

SERVICES



SUMMARY

• APAVE PRESENTATION

• TUBULAR INSPECTION CAPABILITIES

– A: Rotary shoulder connections (RSC) inspection

– B: Pipe body (tube) inspection

– C: Casing/Tubing inspection

• NON DESTRUCTIVE TESTING CAPABILITIES

− Classical NDT Methods

− Advanced NDT Methods

− QAQC

• LIFTING INSPECTION AND TRAINING

• ELECTRICAL TRAINING AND INSPECTION

• WORKS SUPERVISION AND TECHNICAL ASSISTANCE

− Supply of Qualified Engineers and Technicians

− Manpower Management incorporated with value added services

• CERTIFICATION AND TRAINING PROGRAM



INTRODUCTION

• Since 1867, APAVE has been providing services to the

industry, the service sector, local and public authorities.

•

As the reference organisation in France for managingtechnical and environmental risks, the APAVE Group

offers a complete and complementary range of expertise

and skills to cover all the needs of companies and local

authorities. Total Solution for Risk Management

• APAVE Branches are member companies of the APAVE

Group



APAVE

OIL AND GAS

A full range of solutions

for

risk control



FIVE PROFESSIONS FOR GLOBAL

RANGE OF SOLUTIONS

…and all the expertise to meet new demands in quality and safety

INSPECTION AND

TECHNICAL ASSISTANCEBUILDING AND

CIVIL ENGINEERING

CONSULTANCY TRAINING

TESTING ANDMETROLOGY LABS



INSPECTION

Assistance on industrial projects for

project managers

or owners(technical assistance, diagnosis, expertises…)

From construction to putting in operation of

devices or equipement

and periodical inspection(regulation, assessment, testings, inspections,

CE type testings …)

Owners and managers support

(regulation monitoring, nonconformity treatment …)

Non destructive testing

(thermography,MT, PT, RT, UT, acoustic …)

« Anticipating the needs for compliance with the regulations »



BUILDING-ENGINEERING

Fluid and energy management

« Building and rehabilitating with the greatest security »

Security and Health

Protection (SPS) on sites

Building evaluations

Construction Management

Technical assistance

for the operation or the

maintenance of thebuilt properties

Fire Prevention



LABORATORY TESTING AND

MEASUREMENTS

Environmental Testings, measures

and analysis (air, soils, wastes, noises,

vibrations)

Industrial and tertiary

fields waters analysis(energy, treatment, sanitary…)

Composite, Plastics,

Metalls materials analysis

Product Testings(mechanical, climatic,

accountancy…)

Metrology(calibration,

equipment management…)

« Optimising products and processes »

Measurement related to publicand workers health

(atmosphere, products, nuisance…)



ASSISTANCE-EXPERTISE

9

Risk control(technical devices,

Organisation systems,

products and services,

sanitary and hospital security…)

Workers security(occupational health,

management systems,

CHSCT, TMD assistance…)

Environment Protection(Authorization requests, risk

studies, soil pollution

diagnosis…)

Organisation andManagement optimisation

(skill management, monitoring changes,

methods, technical tools…)

« For a vision that stands the test of facts »



TRAINING

1010

TRAINING TEACHING

• special courses

• training for qualifications

• practical training

• in-house and on- site company

•training courses

TRAINING ENGINEERING

• needs analysis,

• skills assessments,

• training plans,• design, set up and

delivery of courses

• evaluation of training

results



SERVICES

– Presence in 5 sectors to meet your needs

– Inspection and Technical Assistance

– Consultancy

– Professional Training

– Building and Civil Engineering – Testing and Metrology Laboratories

– 5 Objectives for risk management

–

Safety for people, protection of property – Environmental protection and Product safety

– Control of Operations

– THIRD PARTY ROLE recognised internationally



GEOGRAPHIES

• Internationally operating company

• Expertise in NDT of tubular goods, petroleum structures,

pipelines, pressure vessels and industrial equipment

• Main focus in Turkey, Caspian Sea , Africa and the MiddleEast with local offices established



ACCREDITATIONS AND

RECOGNATION

• APAVE actively invests in quality programs

• Has computerised reporting and integrated database systems.

• Certified ISO-9001:2001

• Supports technical personnel training both in-house and at

professional institutions

• Long time memberships in professional societies, associations and

committees (ASNT, ASME, COFREND, API, AFNOR, ABS, AWS,

and to become NACE, TH Hill)



ACCREDITATIONS AND

RECOGNATION

• EEC notifications

• Accreditation by COFRAQ (French standards authority)

• AFAQ, CEFRI certification• Ministerial approval

• Qualification by French insurance companies (APSAD)

• Certification by principals (CEA – SGN – FRAMATOME)

• Partnership agreements (French state education, etc)



ACCREDITATIONS AND

RECOGNATION



“THIRD PARTY” ROLE

ClientsConsumers

Suppliers

• EEC authorities• Public authorities

• Insurance companies

• Professional authorities

• Representative authorities

Independence Objectivity



TUBULAR INSPECTION

CAPABILITIES

OIL COIL TUBULAR GOODS – Drill Pipe and BHA

We offer any inspection for Bottom Hole Assembly:Any connectionAny manufacturer

OCTG Inspection specification and Personnel qualification:

All inspections are carried out in accordance with the relevant specificationsapplicable (API/DS1/NS1) for drilling equipment and tools.

SPEC API 5CT, RP 5A5, 5B, RP 5B1, RP 5C1 and SPEC DS 1

Personnel are certified according to ASNT for the NDT work



TUBULAR INSPECTION

CAPABILITIES

PIN CONNECTION

VISUAL THREAD

Evaluate the condition ofseal, threads, stress reliefgroove, bevel, tool joint, etc.

WET FLOURESCENT MPI

Detect of transverse flaws ofthreads and stress reliefgroove.

DIMENSIONAL

Measurement of pin ID, tongspace, stress relief groove,bevel and seal face

BODY

VISUAL

Evaluate general conditionand straightness

ELEVATOR RECESS &SLIP GROOVE

WET VISIBLE MPI

Detection of flaws in elevator / shoulder radii region

BOX TOOL JOINT

TALLY LENGTH ANDRECORD JOINT SERIAL

NUMBER

VISUAL AND DIMENSIONAL

Evaluate general condition andmeasure OD’s and depths

VISUAL THREAD

Evaluate general conditionof seal, threads, bore back,bevel, counter bore, tool joint, etc.

WET FLOURSCENT MPI

Detection of transverseflaws on threads and bore

DIMENSIONAL

Measurement of OD, tongspace, counter bore, bevel,bore back, and seal face

DRILL COLLAR INSPECTION FLOW CHART

LegendUnder normal circumstances the client and/or his/her representative shall define work scope and acceptance criteria. In the event that no such instructions are given theabove information describes the minimum process of activities that would be conducted by Al Mansoori Specialized Eng. LLC (Tubular Inspection Services) where nospecific instruction or standard has been provided.



TUBULAR INSPECTION

CAPABILITIES

VISUAL THREAD

Evaluate general conditionof seal, threads, bore back,bevel, counter bore, tool joint, etc.

DIMENSIONAL

Measurement of OD, tongspace, counter bore, bevel,bore back, and seal face

WET FLOURSCENT MPI

Detection of transverseflaws on threads and bore

BOX TOOL JOINT BODY

VISUAL

Evaluate general conditionand straightness

TALLY LENGTH ANDRECORD JOINT SERIAL

NUMBER

PIN CONNECTION

VISUAL THREAD

Evaluate the condition ofseal, threads, stress reliefgroove, bevel, tool joint, etc.

DIMENSIONAL

Measurement of pin ID, tongspace, stress relief groove,bevel and seal face

WET FLOURESCENT MPI

Detect of transverse flaws ofthreads and stress reliefgroove.

LegendUnder normal circumstances the client and/or his/her representative shall define work scope and acceptance criteria. In the event that no such instructions are given theabove information describes the minimum process of activities that would be conducted by Al Mansoori Specialized Eng. LLC (Tubular Inspection Services) where no

specific instruction or standard has been provided.

HEAVY WEIGHT DRILL PIPE INSPECTION FLOW CHART

CENTER WEAR PADS

VISUAL

Evaluate general conditionfor obvious damage.

DIMENSIONAL

Measurement ofhard-banding

WET VISIBLE MPI

Detection of transverseflaws on upsets



TUBULAR INSPECTION

CAPABILITIES

• Drilling Phase: Inspection at various rig sites (drilling tools

and tubular, handling and hoisting equipment at specified

client/API/DS1 intervals)



TUBULAR INSPECTION

CAPABILITIES

• General Inspection:

Services which have

multiple uses and apply to

a variety of equipment.

•

The methods proposedincludes MPI, DPI, UT and

Gamma ray inspection.



TUBULAR INSPECTION

CAPABILITIES

• These methods are used for the inspection of small rapid

changes in cross sections, welds and other high stress areas

in general, metallic structures, drilling tools and other

equipment.



TUBULAR INSPECTION

CAPABILITIES

• applied to any RSC, regardless of weather the connection is on

drill pipe or other equipment.

• Visual: to evaluate the condition of the seal, threads, hardfacing and box swell.

• Dimensional: measure of RSC dimensions to determine

– box outside, pin inside and bevel diameters

– seal width, tong space, counter bore, depth

– diameter, pin length, depth of box, length of perfect

threads and stress relief feature dimensions.

A: Rotary shoulder connections (RSC) inspection



TUBULAR INSPECTION

CAPABILITIES

A: Rotary shoulder connections (RSC) inspection• Wet magnetic particle:

– Examination of RSC to identify surface and near surface transverse flaws using wet fluorescent magnetic

technique.

• Liquid Penetrating:

– Examination of RSC to identify surface flaws usingvisible solvent removable penetrating techniques.

• Thread gauge:

– Mechanical gagging of RSC to determine conformanceto API/DS1, NS1 or proprietary specifications for lead,taper, and ring and plug gage stand-off.



TUBULAR INSPECTION

CAPABILITIES

B. Pipe body (tube) inspection

• All methods which apply to the pipe body of drill pipe. Theareas of coverage include all features except threadedareas.

•

Visual: – Full length visual examination of the inside and outside

surfaces of used drill pipe for straightness,mechanical/corrosion damage, and debris (scale or drilling mud)



TUBULAR INSPECTION

CAPABILITIES

B. Pipe body (tube) inspection

• OD Gauge:

– Full length mechanical gagging of the outside

diameter of used drill pipe to identify excessivewear, mechanical damage such as mashes,

expansions caused by string shots and reductions

caused by over-pull.

• Electromagnetic inspection:

– Full length scanning of drill pipe for transverse and

three dimensional flaws using buggy type flux

leakage detection unit (EMI).



TUBULAR INSPECTION

CAPABILITIES

B. Pipe body (tube) inspection• Ultrasonic wall:

– Measurement of wall thickness of drill pipe using an ultrasonic

thickness gauge.



TUBULAR INSPECTION

CAPABILITIES

C: Casing/Tubing inspection

• In complement to drilling equipment inspection our personnel will be qualified and will have the necessaryrequired equipment to perform the following services:

– Visual thread inspection

– Full length visual of body

– Full length drifting

– Full length magnetic particle inspection

– Special end area inspection

– EMI type 1 inspection

– Ultrasonic spot check/hardness testing



TUBULAR - EQUIPMENT



TUBULAR

Pipe Yard Management

We clean, maintain, keep an electronic database for the stock

of tubulars, we manage all the aspects as required :



OIL& GAS SERVICES

NDT

• APAVE is thoroughly experienced in virtually all NDTmethods in use

• Inspection methods in use:

Visual (VT and CVI) Gamma Radiography (RT)

Ultrasonic (UT) Dye Penetrant (DPI-PT)

Magnetic Particle (MPI-MT) Eddy Current (ET) X-Ray (RT)

Infrared –(IRT) Positive material identification (PMI)



OIL& GAS SERVICES

NDT

• Inspection with Ultraviolet Light

• Sonoscope •NDT guarantees the quality of different types of welding as specifiedby the client and in accordance with

the relevant norms used (API, ASME, AWS)

•NDT methods allow us to verify acertain level of quality on the differentwelds aiming at the production withoutdamaging the tested material.



OIL&GAS SERVICES

ADVANCED NDT TECHNIQUES

We have teams that are part of the specialized NDT crew, weperform Digital RT Code X-Ray Film Scanning

UT TOFD and UT Phased Array (S –

Scan) Mapscan (C-Scan) & Data Logging (A-Scan)=> RBI Plant Inspection: API 510, 570 & 653, 580 (RBI) ET for welds/structure & ET for Tubes, IRIS, RFT ET ACFM IRT (Thermography- Infrared Inspection)

Auto UT LRUT Rope Access NDT Cathodic Protection Measurement and Consulting Painting and Coating Inspection and Consulting



DIGITAL RT

The wall thickness is

highly reduced

C o

r o s i o n a d j a c e n t t

o t h e

w e l d Excess penetration



FILM SCANNING

•It is a simple scannedfilm

•Filing the film forunlimited time

•Making an interactivePI&D



UT TOFD

Higher Sensitivity

Faster execution

Exact dimensions ofthe defects if any

Digital processing

Can replace RT



UT PHASED ARRAY – S SCAN

Can see / print the Defect in 2Dimensions

Fast and Reliable

Can Replace RT



MAPSCAN – C SCAN

B Scan & C Scan, 3 D picture

Wall Thickness on surfacesand not point measurements



ET Classical and for Tubes, RFT,

IRIS

o Support of Ultrasonic andElectromagnetic technologies

o Multi channels in UT and ECTo Perform tubes inspection with

o ECT,

o RFT,

o MFL

o IRIS



LRUT

Ultrasonic Guided Waves Inspections

•For Buried Parts

•For parts with coatings or Insulation (CUI)•

For difficult access

Corrosion area



Alternative Current Field

Measurement

It can size the defect

Can be made under coating



Thermography Infrared Testing -

IRT

It can identify faster any hot/cold spot

It serves to make preventive maintenance

It can be used as qualitative screeningtechnique

During shutdowns it can be used for Heatearsand exchanger start-up

This is a sample shot of a damagedpressure vessel and the heat leakdetected



ROBE ACCESS NDT

All NDT methods

Reduce the need for Scaffolding



RBI – Risk Based Inspection

An innovative international approach

• RBI focuses on defining and ensuring compliance with safety standards.

• The customer determines which aspects of their facilities represent thegreatest risks in terms of safety, which makes it possible to target inspections inkey areas.

• For power plant inspections; RBI software programme is based on API

standarts; 510, 570 & 653, 580



QA QC

CAPABILITIES

Industrial sectors concerned by QAQC:

•Pressure vessels & Piping, Tanks, Industrial pipes

•Pipelines and process facilities linked to the production, transport and storage ofhydrocarbon products

•Various metallic constructions and reparations

•The whole E&P sector

All these sectors concerned need Inspection, a thorough follow up on the metal integrityside but also on the civil building and engineering side (weld maps, hydro-tests, ndtcompletion, welding progress, work packs including material check up, dimensional etc).

APAVE PROVIDES FOR THESE SECTORS FULL QA/QC SERVICES (INCLUDINGNDT) OR QA/QC PERSONNEL THAT WE COORDINATE AND CONTINUOUSLYUPDATE, TRAIN AND SUPPORT TECHNICALLY TO SERVE YOU



CERTIFICATION OF APAVE

PERSONNEL

Technicians are qualified and certified to perform each of the NDTmethods listed previously in addition to being welding engineers,welding inspectors, plant inspectors thus allowing you to haveseveral skills in your crews.

The multi-disciplined certification ensures maximum personnelproductivity at the lowest cost.

The necessary inspection equipment, including calibrationsstandards and consumables, are located in the base workshops.

All our other engineers and technicians are qualified according totheir international industry codes, standards and requirements. Inlifting through LEEA, NSL or CIA, in Tubular, TH Hill



LIFTING

• Certification & Affiliation : LEEA / CIA



LIFTING



ELECTRICAL INSPECTION

CAPABILITIES

Electrical Inspection and Personnel qualification:

• All inspections are carried out in accordance with therelevant European or US specifications applicable

• All Training is performed according to the variousOSHA or EN requirements

• A Database is created for each client

• We use Infrared thermography regularly as advanced

NDT



ELECTRICAL INSPECTION

CAPABILITIES

A sample shot of our Infrared Thermo Camera:

• The IRT (Infrared Testing or Thermography) is used to teachelectricians, to detect possible defects, heated zones, coldspots and to confirm various results found with othermethods

• This technique that ensure fast overview of the installation

and then to pinpoint the hotspots for example.

• We can offer Inspection and Training with IRT



WORK SUPERVISION AND

TECHNICAL ASSISTANCE

• APAVE provides experienced technicians to carry out

QA/QC services during engineering and construction

phases

• We provide Welding Inspectors, API inspectors,

Coating and Painting Inspectors etc

• We provide technical assistance on welding, coating

and dimensional supervision.





• APAVE issues qualification of welders and welding

procedures in conformity with EN and/or AWSstandards.

• Environmental services in connection with radioactivematerial are also provided by APAVE.

• Other APAVE services are provided as required by our

clients (inspection, technical assistance, third party etc)





This is the profiles we can offer on a very short or long term mission. TheseEngineers are EMPLOYEES of APAVE:

•Painting/Coating Inspector (NACE or BGAS certified)•Pressure Vessels and Piping Inspector (API 510 or 570 or 653)•Plant Inspector – Certified CSWIP or other European Equivalent•Lead Plant Inspector (accumulating several qualifications)•RBI Specialist and Corrosion Engineer•Electrical Training Expatriate Trainer•Lifting LEEA or CIA Inspector and Trainer Expatriate•Welding Inspector/ Welding Engineer QAQC(CSWIP, EWF, AWS)•Multi Discipline NDT and Welding Inspector•Ferritoscopic, O2 and PMI Expatriate Inspector•

Experienced Engineer in Field Metallography and Replicas•Advanced Techniques NDT ins. (ET, IRT, TOFD, Phased Array)•IRATA Rope Acces Level 1 and 2 Inspector with NDT qualifications

•IRATA Rope Access Level 3 Inspector with NDT qualifications•NDT Inspector Level 1-2 MPI/DPI/RT/UT – Multi-Discipline•Local assistant•Data Entry, Data Collection and Isometric drawing / craftsman



CERTIFICATION AND

TRAINING PROGRAM

• Testing personnel qualified to Level II ASNT or COFREND.

• At least 10 years relevant experience in NDT applications.

• National Inspectors and Trainees followed the required 40H classroom

training, significant field experience, Level I qualified.

• Training Centre in Bordeaux serves as technical centre of excellence to

the training and certification of its technicians.

• The Training Centre in Eastern Europe, Equatorial Guinea and Libya

serves our O&G market to train near the field Nationals and Expats



CERTIFICATION AND

TRAINING PROGRAM

• Technicians, local staff and expatriate personnel, arequalified and certified to perform each of the NDT

methods listed above.

• The multi-disciplined certification ensures maximumpersonnel productivity at the lowest cost.

• The necessary inspection equipment, includingcalibrations standards and consumables, are located inthe bases workshop.



CONTACT US:

İnönü Mah. Rüzgar sk. No:5 Kat:3-4

Atasehir 34758 Istanbul Turkey

Tel: +90 216 572 71 97-98

Fax: +90 216 572 71 93

www.apave.com.tr

[email protected]

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