oki isoliertechnik gmbh pforzheim · 2016-03-10 · insulation work since 75 years. over the last...

OKI OKI -- ‚‚TheThe‘ ‘ CompetenceCompetence Center Center forfor Power Plant Power Plant InsulationInsulation

OKI Isoliertechnik GmbH PforzheimOKI Isoliertechnik GmbH Pforzheim

June 20041

OUR VISION - QUALITY AND MORE ...In Germany and abroad we have successfully been executing insulation work since 75 years.

Over the last few decades the company has grown from the original handful of employees into a competent, flexible enterprise and with good relation to our customers with decentralised regional centers and service stations in Germany.

With several hundreds of staff OKI perform an annual turnover of approximately 50 million Euro with all kinds of industrial and domestic insulation.

Through the takeover of the Rheinhold & Mahla Group, Munich we improve our market value by diversity of competence, substitution of experience, know how management.

Our excellent performances and relations we use to expand our international orientation in all branches of service to beprepared for the market and to correspond the increasing demands of costs, date and quality.

June 20042

Company PortraitCompany Portrait

•• namename: OKI ISOLIERTECHNIK GMBH•• commercial registercommercial register : HRB 1607 AG Pforzheim•• addressaddress:: Im Altgefäll 16

D - 75181 PforzheimTelefon: 0049 - 7231 - 9626 - 0Telefax: 0049 - 7231 - 9626 - 99email: [email protected]: www.oki-isoliertechnik.de

•• board ofboard of managementmanagement :Bernd TheilmannRobert KusterKlaus GrünerHeinz K. Schmitt

•• foundationfoundation:: 1928•• employeesemployees: appr. 300•• annualannual turnoverturnover:: ca. 50 Mio EUR•• VAT REG NO.:VAT REG NO.: DE201774735

June 20043

Company Profile Company Profile -- OrganigramOrganigram

Service AffiliatesBad Friedrichshall

RothLichtenstein

Service AffiliatesBad Friedrichshall

RothLichtenstein

RCWilhelms-

haven

RCWilhelms-

havenRC

PforzheimRC

Pforzheim

OKI Isoliertechnik GmbH PforzheimOKI Isoliertechnik GmbH Pforzheim

RCSpeyer

RCSpeyer

RCBremen

RCBremen

Service AffiliatesMeckenheim

Service AffiliatesMeckenheim

June 20044

Company Profile - Turn Over

47,8

19

45,6

40

47,0

93

47,6

93

45,4

49

0

5

10

15

20

25

30

35

40

45

50

1999 2000 2001 2002 2003

Turn Over inMio EUR

TURN OVER LAST 5 YEARS

June 20045

Company Profile - Personnel Qualification

5

12

3217

15

33

38

183

MANAGEMENT ENGINEERINGSAFETY SYSTEM QUALITY SYSTEMSUPERVISOR SHOP CRAFTSMENFOREMAN FIELD CRAFTSMEN

Our customers areOur customers are

⇒⇒ Power plantPower plant construction construction && operation companiesoperation companies

⇒⇒ Chemical Chemical & & petrochemical industrypetrochemical industry

⇒⇒ Plant Plant engineering engineering & Equipment & Equipment manufacturing companiesmanufacturing companies

⇒⇒ Engineering Engineering offices offices & & Consulting enterprisesConsulting enterprises

⇒⇒ Industrial production firms Industrial production firms & & Ship building companiesShip building companies

⇒⇒ PharmaPharma & & Cosmetics IndustryCosmetics Industry

⇒⇒ FoodFood & & Beverages IndustryBeverages Industry

June 20046

Company ProfileCompany Profile--CustomersCustomers

OKI’sOKI’s corporate culture includes a constant corporate culture includes a constant optimisation. This philosophy has made OKI optimisation. This philosophy has made OKI into one of today’s international into one of today’s international acknowledged and leading company in the acknowledged and leading company in the branch of service of industrial insulation and branch of service of industrial insulation and components. components.

The definition of innovative goals is based The definition of innovative goals is based on consequent quality consciousness on consequent quality consciousness deriving from tradition in prefabrication and deriving from tradition in prefabrication and manufacturing as well as experience, manufacturing as well as experience, reliability and flexibility of managing a reliability and flexibility of managing a project.project.

We will pass this trust on to our customers We will pass this trust on to our customers as regarding price, quality and time. Our as regarding price, quality and time. Our decentralised structure enable us to react decentralised structure enable us to react like you need like you need -- whenever and wherever whenever and wherever --flexible, competent and safe flexible, competent and safe

June 20047

Company ProfileCompany Profile

More than 1.000More than 1.000 worldwideworldwide successful projects successful projects in execution of all branches of insulation confirm in execution of all branches of insulation confirm our reputation and reference for professional our reputation and reference for professional solutions. 75 years of experience have made OKI solutions. 75 years of experience have made OKI into a major service company.into a major service company.

OKI is wellOKI is well--known and has gained a reputation in known and has gained a reputation in the industry for a pretentious boiler and power the industry for a pretentious boiler and power station insulation with temperatures up to more station insulation with temperatures up to more than 1000 °C. than 1000 °C.

Our qualified teams of skilled workers and Our qualified teams of skilled workers and specialists as well as partner companies in manyspecialists as well as partner companies in manyeuropeaneuropean countries guarantees you the countries guarantees you the optimised solution for your specific demands to optimised solution for your specific demands to the plant. the plant.

June 20048

Company Company Profile Profile -- ReferencesReferences

Our aims for the next few years are:

√ Sustainable, permanent economic stability through innovative products and performances

√ Claim and extension of our position and strengthes in comparison to the competitors

√ Create impulses for information substitution and working together across regional and national borders - THINK GLOBAL - ACT LOCAL -

√ Expanding of our engineering services

√ Uphold and further developmentof our QM & SCC**-System

June 20049

Company Profile Company Profile -- TargetsTargets

June 200410

ContactContact

Power Plant / Industry insulationPower Plant / Industry insulation

Cold InsulationCold Insulation

Sound ProtectionSound Protection--Plant EngineeringPlant Engineering

Industrial Sound ProtectionIndustrial Sound Protection

Inside InsulationInside Insulation Turbine / Turbine / Machine EnclosuresMachine Enclosures

EngineeringEngineering

Tel: 0049 - 7231 - 9626 - 21Mr. Klaus Harzheim

[email protected]

Tel: 0049 - 6232 - 6418 - 30Mr. Klaus Grüner

[email protected]

Tel: 0049 - 7231 - 9626 - 26Mr. Werner Supper

[email protected]

Tel: 0049 - 421 - 84939 - 10Mr. Helmut Schnackenberg

[email protected]

Tel: 0049 - 7231 - 9626 - 50Mr. Peter Lötterle

[email protected]

Tel: 0049 - 6232 - 6418 - 30Mr. Klaus Grüner

[email protected]

Tel: 0049 - 7231 - 9626 - 70Mr. Marek Spallek

[email protected]

Ship FurnishingShip Furnishing

Tel: 0049 - 4421 - 31822Mr. Rüdiger Bruns

[email protected]

June 200411

Scope OfScope Of Performance Performance -- Power Plant / Industry InsulationPower Plant / Industry Insulation

Thermal insulation systems reduce energy consumption. They perform an essential contribution to environmental protection,decline energy costs and guarantee the efficacy of industrial processes. OKI offers for the distinct task – from the low to the hightemperature range – experienced and innovative solutions.

⇒ Insulation of industrial as well as domestic plants⇒ boiler, filter, piping, equipment, plant parts, air duct systems etc.⇒ insulation mattresses - metal cassettes ⇒ mineral fibre injection

ReferencesReferences

Babcock Power Plant NiederaussemVeag Power Plant BoxbergVeag Power Plant Lippendorf

Low temperature insulation systems make a vitalcontribution to the efficacy of process engineering.The modern logistical supply of high-quality food products to the population would be inconceivable without effective cold insulation.

⇒ Insulation of industrial as well as domestic plants⇒ piping, equipment, air duct systems, etc.⇒ mobile low temperature insulation systems⇒ cooling and freezing systems, ⇒ cold stores and cold rooms

June 200412

Scope OfScope Of Performance Performance -- Cold InsulationCold Insulation


Ciba Ceigy Basel several plantsNovartis SchweizerhalleBASF Ludwigshafen several plants

Sound insulation and sound attenuating systems protects humans and the environment from the health hazards of noise pollution. They make an active contribution toensuring ergonomically beneficial conditions at the workplace.

⇒ Sound Absorbing Measures for buildings (ceilings, walls)⇒ Monitoring and Supervisor Cabins⇒ Caps, Capsules, Screen off ⇒ Sound Attenuators, Noise Protection Walls and Facades⇒ Pressure And Blow Off Silencer

(Pipe Sound, Resonator, Link)⇒ Resonators, Cassettes For Cooling Towers ⇒ Gas and Steam Turbine

June 200413

Scope OfScope Of Performance Performance -- Sound ProtectionSound Protection


Alstom Mannheim Ankara - TurkeyAlstom Mannheim Izmir - TurkeyBosch Cabins Deburring Machine - DE

Optimised fire protection systems protects humans, plant ranges and building parts, reduce costs resulting from damage and minimise the need for subsequent renovation work.

√ Precaution civil work fire protection: √ walls, ceilings, doors√ Fire protection for electric and instrumentation ducts√ PROMAT/CONLIT – hard and soft material√ Cable partitioning - Fire protection coating√ Closing of fire protection dampers √ building joints with special material √ Asbestos Disposal√ Compensators

June 200414

Scope OfScope Of Performance Performance -- Fire ProtectionFire Protection


Sparkasse Pforzheim SparkassenturmDaimler-Chrysler, Bosch Frame ContractsUniversitätsbauamt München Neue Fakultät Großhadern

For higher temperatures we use special insulation material: Insulfráx or Superwool ( Calcium-Magnesium-Silica wool mats ) or MicrothermAll material are according to the EU standards.

Ferretic stainless steel Alloy 1.4512 ( ASTM 409) willbe used for temperatures from 401 to 675 °C .

Austenic stainless steel Alloy 1.4878 ( ASTM 321 H or321) will be used for temperatures from 676 to 760°C.

Austentic stainless steel Alloy 1.4845 ( ASTM 310) willbe used for temperatures from 760 to 900°C.

Inside Insulation

June 200415

Scope OfScope Of Performance Performance -- ComponentsComponents

EVT PotsdamABB TheissNEM Kelson Ridge


June 200416


Turbine Insulation - Machine Covering

Gas and steam turbine - generator enclosuresVentilation systems for enclosures Noise protection unit for GT-test blocksEngineering, manufacturing/prefabricationand installation of:

- sound proofing cabins- casings for machines- casings for engines and turbo-chargers- enclosures- airmantling for Gas and Steam TurbinesInsulation mattresses


Alstom Mannheim Ankara - TurkeyAlstom Baden Family Design world-wideM-Real Steam Turbine

A further part of OKI service deals with orders from insulation, electrical or steam tracing, corrosion protection, coating to scaffolding and steel construction as a general contractor.

We are linking coordination tasks of the single trades,minimize interfaces and give our partners safety and quality.

The advantage of one partner OKI fulfills through competence, experience and flexibility.

Beginning with the original concept up to the finalinstallation all steps of the project execution are reproducibly and fully documented. Piping Piping -- Electrical Trace HeatingElectrical Trace Heating

General Contractor

June 200417


Hitachi Huntstown IrelandAlstom Komotini GreeceSiemens Peterhead United Kingdom


OKIOKI has always adapted his rangehas always adapted his range ofof serviceservice toto the the needsneeds ofof the rapidly changing requirementsthe rapidly changing requirements andand new new orientationsorientations ofof the marketthe market.. Our performance Our performance also also comprisescomprises::

⇒⇒ insulation systemsinsulation systems forfor gasgas-- undund steam turbinessteam turbines..⇒⇒ specialspecial insulationsinsulations⇒⇒ dust disposal systemsdust disposal systems forfor the paper industrythe paper industry⇒⇒ cleaningcleaning ofof airair andand climate ductsclimate ducts⇒⇒ shipship Insulation andInsulation and ship furnishingship furnishing⇒⇒ cassettescassettes forfor nuclear power stationnuclear power station

June 200418


Frame Contracts with renowned enterprises for the execution of different kind of work


Engineering

For the pretentious tasks of engineering we have an own department.We accompany you during the project from first idea over the bill of quantity up to the execution and documentation.

We offer you:⇒ measurements of sound, surface temperature, Infrared ⇒ heat transfer calculation⇒ sound calculation⇒ statics calculation ⇒ Measuring of existing plants at site - as-built⇒ 2/ 3-D-CAD-construction sketches and drawings for documentation

and for the prefabrication of mattresses, cassettes and enclosures⇒ insulation specification and execution instruction⇒ verification and expert opinion

June 200419


Engineering

Detailled Drawing For Mattresses Insulation

June 200420


3D-Simulation Airmantling Gas Turbine

Engineering

June 200421


Auftrags-Nr.: Bericht Nr.:

Anlage: Datum:

Abteilung: Sachbearbeiter:

Schallquelle:

Werkstoff: cR [m/s]: ρR [kg/m³]:

C: di [m]: s [m]:

x [m]: lm [m]: l [m]:

Fluid: pabs [bar]: Teta [°C]:

Z : κ : M`[kg/kmol]:

cp [kJ/kgK]: ρF [kg/m³]:

ν [J/msK]: η [kg/ms]:

Richtwirkungsmaß kΩ [dB]: Schallfeld-Korrekturfaktor KS [dB]:

Bezeichnung KurzzeichenDimension

Mittenfrequenz fm [Hz] 63 125 250 500 1000 2000 4000Schalldruckpe

gel im Rohrinneren Lpi [dB(A)]

innerer eingespeister Schalleistung

spegel LWi0 [dB(A)]

Schallemission einer Rohrleitung nach VDI 3733Our engineering department delivers you excellent and state-of-the-art-knowledge for 3D-Construction, heat transfer calculation and - as our example shows - for sound emission calculation and many more.

June 200422

QMS QMS -- CertificatesCertificates

Our company has implemented and has been applying a Quality Management System to DIN ISO 9001 and KTA 1401 since as early as 1990. Furthermore we have implemented the safety certificate contractors (SCC**) since 1st of august 2000.

June 200423

Company ProfileCompany Profile-- HoldingHolding

Multi Service Group - Industrial Insulation - Civil Engineering - HVAC - Real Estate Service - Environmental Service

Industrial Insulation - Technical Service (Scaffolding, Steel Structure, etc.) - Ship Furnishing and Insulation - Civil Work

Competence Center for Power Plant Insulation - Industrial Insulation - EngineeringShip Furnishing and Insulation - Sound Protection - Fire Protection - Components

⇒ safe and reliable partner for big projects⇒ frame contracts with suppliers - good position in comparison

with the market competitors⇒ the world-wide net of subsidiaries, affiliates and sister companies facilitate

and enlarge the opportunities of execution and logistics.

WE SAY

„THANK YOU“

FOR YOUR INTEREST

TO OUR PRODUCTS

AND PERFORMANCES

June 200424

oki isoliertechnik gmbh pforzheim · 2016-03-10 · insulation work since 75 years. over the last...

Documents