oltsecuringsystem - as well eng catalog.pdf · the nord-lock® washer is locked in place, allowing...
TRANSCRIPT
This unique bolt securing system uses tensionto make the bolt self-locking
2
The key is the difference in angles. Here
you see what happens when a nut
attempts to loosen. The pair of washers
expand more than the corresponding
pitch of the thread. Nord-Lock® washers
positively lock the fastener in a joint
which is subjected to any vibration or
dynamic loads.
The small details provide the best locking effectNord-Lock® is a pair of washers with a wedge-locking action meeting DIN 25 201 which is a unique method using tension instead of friction. The rise of the cams between the two Nord-Lock® washers is greater than the pitch of the bolt. In addition, there are radial teeth on the opposite side. When the bolt and/or nut is tightened, the teeth grip and seat the mating surfaces.The Nord-Lock® washer is locked in place, allowing movement only across the face of the cams. The tension created makes the bolt/nut self-locking so it cannot move.
Nord-Lock® has cams on one side with a greater rise than the pitch of the bolt. In addition, Nord-Lock® has radial teeth on the opposite side. The washers are installed in pairs, cam face to cam face.
Security test
A quick test of the locking function is to
tighten and loosen the fastener. When
un-tightening, the cam overriding ”click”
effect must occur. The locking effect
can never be judged by measuring
the break-away-torque since the
friction is lower between the cam faces.
The break-away torque is less than the
tightening torque.
Temperatures
The Nord-Lock® washers have the same
temperature characteristics as the bolts
and nuts of corresponding material
quality.
Steel starts to degrade at temperatures
over 200°C and stainless steel starts to
degrade at temperatures over 500°C
as do the nuts/bolts.Where are they used?
• Construction equipment• Automotive industry• Agriculture equipment• Off-road• Manufacturing equipment• Mining• Oil industry• Railroad equipment• Trucking industry• Utilities• Power plants• Process industries
3
Nord-Lock® maintains the bolt tension with the highest possible safety
Amplitude: + 0,3 mm/+ 0,5 mm
Frequency: 40 Hz
Clamp length: 25 mm - 50 mm
Hardnessof mating material: HRA 63–65
The Nord-Lock® washers have been used in various industries for many years with excellent results.
Vibration test with tab washer and locking wire
Tab washer
Locking wire
of preload which is caused mainly by
settlement in the thread.
Even after moderate tightening the bolt
is safely locked when using Nord-Lock®.
Recommended torque figures (see
page 7) are based on tests in our own
laboratory with calibrated torque
transmitters and load cells.
Junker vibration test
One method for testing the security of a
bolted joint is the Junker-vibration test.
The preload (bolt tension) is measured
by a load cell and vibrating motions are
generated radially through the bolt.
Nord-Lock® together with a standard nut
achieves a locking that is superior to other
locking hardware e.g. nylon-inserted nuts.
Bolts that are locked by friction in
the thread lose most of their preload
through vibrations while those locked
with Nord-Lock® present a minor loss
Junker vibration test diagrams
Time [seconds]
Regular nut M8 on bolt with Nord-Lock®
at 70% of yield point
Regular nut M8 on bolt, clamp length50 mm
Nylon-inserted nut
Split ring
Regular nut M8 on bolt
Regular nut M8 on bolt with Nord-Lock®
at 25% of yield point
Cla
mp load
[kN
]
UntighteningVibration testbolt with clamp length 25 mm
Time [seconds]
Cla
mp load
[kN
]
Vibration test
Locking wire
Tab washer
4
Examples of Nord-Lock® used in combination with long holes.From top picture:• Flange nut with NL sp (large
outer diameter)• Regular nut with NL sp (large
outer diameter)• Regular nut with NL standard
(regular outer diameter)
Vibration test with long holes
Vibration test with lubricated bolt on painted surface
Painted surface after use of Nord-Lock® with standard diameter.
Painted surface after use of Nord-Lock® with large outer diameter.
Painted surfaces
When tightening towards a painted
surface sliding may occur towards the
paint if there is a thick and soft layer of
paint. If the paint is hard, sliding will occur
between the upper washer and bolt
head/nut. In both cases there will be a
positive locking effect since sliding in off-
torque direction will be on the cam faces
of the washers where the friction is lower
than on the serrated surfaces.
Long holes and softer materials
In order to cover as much surface as
possible it is recommended to use
flanged nuts and bolts in combination
with Nord-Lock® washers with a large
outer diameter.
Normally a standard bolt and standard
Nord-Lock® washer will work, however,
it is recommended to make a tightening
test to determine the depths of the
impressions around the hole area.
Cla
mp load
[kN
]
Time [seconds]
Vibration testlong holes
Time [seconds]
Flange nut with Nord-Lock® sp (large outer diameter)
Regular nut with Nord-Lock® sp (large outer diameter)
Regular nut with Nord-Lock® standard (standard outer diameter)
Regular nut M8 on bolt with Nord-Lock®
lubricated, reused 9 times
Regular nut M8 on bolt with Nord-Lock®
first application
Cla
mp load
[kN
]
UntighteningVibration test
Nord-Lock® on painted surface (t = 80 μm)
5
Materials Range Electro zinc Dacromet Non-coated ISO2081 (ISO/Rfe/Zn8c2C)
Standard steel NL3–NL42 HRA 75 ±4% HRA 73 ±4%
(through hardened) NL45–NL130 HRA 72 ±4%
Stainless steel NL3 ss–NL80 ss HV0,05 > 520
(A4)
In combination with 8.8 bolt/nut Nord-
Lock® can be reused up to 5 times if the
washers are lubricated before re-assembly.
On high-grade and stainless steel, bolt/
nut reuse is not recommended.
Corrosion resistance
Corrosion test according to SS-ISO 9227
Electro zinc yellow chromate after 144 hours Dacromet® after 400 hours
Laboratory tests
Test report no. 375-130-91 carried
out by the German TÜV confirms that
after two million cycles the tension
is maintained. An inspection of the
washers showed that Nord-Lock® could
be used safely.
The Nord-Lock® manufacturer will support
Available in
• Yellow zinc chromate (standard)• Dacromet® coated• Stainless steel SS 2343 (�AISI 316)• Large and small outside diameter• Pre-assembled
Available in a variety of sizes
Steel: M3–M130, #5–5”Stainless steel: M3–M80, #5–31/8”
Dimension list
For our current dimension list, please visit www.nord-lock.com.
you in most cases as far as torque/load
ratios and security tests during severe
vibration in their simulators.
Please contact your local Nord-Lock®
agent for consultations, you can find
them at www.nord-lock.com.
Pre-assembled
Nord-Lock® washers are available as pre-
assembled pairs. A standard hot melt
glue (NATIONAL 281E) is used between
the Nord-Lock® washers.
Norm C < % Si < % Mn < % P < % S < % Cr % Mo % Ni %
SS 2343 0,05 1,00 2,00 0,045 0,030 16,0 – 18,5 2,50 – 3,00 10,5 – 14,0
EN 1.4436 0,07 1,00 2,00 0,045 0,025 16,5 – 18,5 2,50 – 3,00 11,0 – 14,0
AISI 316 0,08 1,00 2,00 0,045 0,025 16,0 – 18,0 2,00 – 3,00 10,0 – 14,0
Nord-Lock® washers are made of stainless steel SS 2343.
Torque – Friction – Load
Of course a bolt will give different
tensions due to surface conditions,
though the applied torque is the same.
Reusability
Since sliding always occurs between
the Nord-Lock® washers and the head
of the bolt/nut when tightening, and
between the cam faces of the washers
when untightening, the friction will
not increase under the nut/bolt as with
other serrated fasteners.
Hardness
Stainless steel specifications of A4
15
10
5
2015105 25-10-15-20-25 -5
6
15
10
5
Torque – load diagrams
Regular nut M8 on aluminium with Nord-Lock® washers
Regular nut M8 on steel with Nord-Lock® washers
Regular nut M8 on aluminium without washer
Regular nut M8 on steel without washer
Load
[kN
]
Torque [Nm]
TighteningUntightening
Torque [Nm]
TighteningUntightening
Load
[kN
]
Above diagram shows the deviation in clamp load when not using any washer. When applying the same tightening torque you will receive different clamp load values depending on the material
you are tightening against (aluminium or steel). Because of the higher friction when tightening against aluminium the clamp load will be much lower.
When using Nord-Lock® washers sliding will always occur between the same surfaces, i.e. between the washer and
the head of the bolt, with the same surface conditions. You will receive a
clamp load with a minimum of deviation.
It has become more and more important to have good control of the torque-clamp load relationship when tightening a joint. To optimize the design of the joint and utilize as much of the capacity of each dimension as possible, you need to know the required tightening
torque to obtain the desired clamp load with a minimum of deviation. Due to the fact that the clamp load of the joint depends on the friction between the sliding surfaces, youwill receive different clamp loadsdepending on the surface conditions.
7
Nord-Lock washer material / type guide
Steel type EN 1.7182 or equivalent EN 1.4404 or equivalent EN 1.4547 or equivalent EN 2.4819 or equivalent EN 2.4667 or equivalent
Examples ofapplications
General steel applications
General stainless steel applications.Non chlorine / acidenvironments
General salt water applications, pumps, chloride applications,heat exchangers, nuclear,desalination, food processing & medicalequipment
General acidic environments, process and chemical industry, evaporators, offshore downhole tooling
Applications with high temperatures, gasturbines, turbochargers, incinerators
Available forbolt sizes
#5 to 5” (see page 8 for dimensions)
#5 to 3 1/8” (see page 10 for dimensions)
#5 to 1 1/2” (see page11 for dimensions)
#5 to 1 1/2” available upon request
#5 to 1 1/2” available upon request
Washer types Regular outer diameter(NL3–NL130)
Enlarged outer diameter(NL3.5sp–NL36sp)
Regular outer diameter(NL3ss–NL80ss)
Enlarged outer diameter(NL3.5spss–NL30spss)
Regular outer diameter(NL3ss-254–NL39ss-254)
Enlarged outer diameter(NL3.5spss-254–NL27spss-254)
Regular outer diameter (NL3ss-276–NL39ss-276)
Enlarged outer diameter (NL3.5spss-276–NL27spss-276)
Regular outer diameter(NL3ss-718–NL39ss-718)
Enlarged outer diameter(NL3.5spss-718–NL27spss-718)
Treatment
Surface coating
Through hardened
Delta Protekt® base coat(KL100) and top coat(VH302GZ)
Surface hardened Surface hardened Surface hardened Surface hardened
Washer hardness* ≥ 465 HV1 ≥ 520HV0.05 ≥ 600HV0.05 ≥ 520HV0.05 ≥ 620HV0.05
Corrosionresistance
Minimum 600 hours in salt spray test (according to IS09227)
PREN 27** PREN 45** PREN 68** PREN 29**
Bolt grades Up to ASTM A574 Up to ASTM F593 Up to ASTM F593 Up to ASTM F593 Up to ASTM F593
Temperature range***
-4F to 392F -256F to 932F -256F to 932F -256F to 932F -256F to 1292F
Application parameter
Steel washers
Stainless steel (ss) washers
254 SMO® washers
INCONEL®/HASTELLOY® C-276 washers
INCONEL® 718 washers
* In order to assure the unique mechanical locking function of the Nord-Lock washers, the hardness of the mating surfacesmust be lower than the hardness of the Nord-Lock washers (see table above).
** PREN (Pitting Resistance Equivalent Number) = %Cr + 3.3x%Mo + 16x%N. Figures in table valid for base material.
*** Temperature recommendations based on information from the raw material supplier. Locking function not affected within the specification.
Øo
Øi
T
8
NL3 – NL8Ø i ±0,1 mm
NL10 – NL42Ø i ±0,2 mm
NL45 – NL130Ø i +0,5/-0 mm
NL3 – NL24Øo ± 0,2 mm
NL27 – NL42Øo ± 0,3 mm
NL45 – NL130Øo +0/-2,0 mm
NL3 – NL24T ± 0,25 mm
NL27 – NL42T +0/-0,5 mm
NL45 – NL130T ± 0,75 mm
NORD-LOCK washer dimensions METRIC - preassembled pairs
STEEL, ZINC FLAKE COATED (DELTA PROTEKT®) - ELV & RoHS COMPLIANT
* NL45–NL130 upon inquiry
Materials and dimensions are subject to change without prior notice.
Please consult our website for current dimensions:
www.nord-lock.com
Washersize
Bolt sizeMetric UNC
øi
[mm]øo
[mm]Thickness T
[mm]Min. package
[pairs]Approx. weight
kg / 100 pairs
NL3 M3 #5 3,4 7,0 1,8 200 0,04NL3,5 M3,5 #6 3,9 7,6 1,8 200 0,03NL3,5sp M3,5 #6 3,9 9,0 1,8 200 0,06NL4 M4 #8 4,4 7,6 1,8 200 0,04NL4sp M4 #8 4,4 9,0 1,8 200 0,06NL5 M5 #10 5,4 9,0 1,8 200 0,05NL5sp M5 #10 5,4 10,8 1,8 200 0,11NL6 M6 6,5 10,8 1,8 200 0,07NL6sp M6 6,5 13,5 2,5 200 0,20NL1/4” 1/4” 7,2 11,5 1,8 200 0,08NL1/4”sp 1/4” 7,2 13,5 2,5 200 0,18NL8 M8 5/16” 8,7 13,5 2,5 200 0,15NL8sp M8 5/16” 8,7 16,6 2,5 200 0,29NL3/8” 3/8” 10,3 16,6 2,5 200 0,23NL3/8”sp 3/8” 10,3 21,0 2,5 200 0,46NL10 M10 10,7 16,6 2,5 200 0,23NL10sp M10 10,7 21,0 2,5 200 0,44NL11 M11 7/16” 11,4 18,5 2,5 200 0,29NL12 M12 13,0 19,5 2,5 200 0,29NL12sp M12 13,0 25,4 3,4 100 0,91NL1/2” 1/2” 13,5 19,5 2,5 200 0,27NL1/2”sp 1/2” 13,5 25,4 3,4 100 0,93NL14 M14 9/16” 15,2 23,0 3,4 100 0,63NL14sp M14 9/16” 15,2 30,7 3,4 100 1,46NL16 M16 5/8” 17,0 25,4 3,4 100 0,69NL16sp M16 5/8” 17,0 30,7 3,4 100 1,29NL18 M18 19,5 29,0 3,4 100 0,85NL18sp M18 19,5 34,5 3,4 100 1,58NL3/4” 3/4” 20,0 30,7 3,4 100 1,05NL3/4”sp 3/4” 20,0 39,0 3,4 100 2,20NL20 M20 21,4 30,7 3,4 100 0,95NL20sp M20 21,4 39,0 3,4 100 2,03NL22 M22 7/8” 23,4 34,5 3,4 100 1,29NL22sp M22 7/8” 23,4 42,0 4,6 50 3,31NL24 M24 25,3 39,0 3,4 100 1,68NL24sp M24 25,3 48,5 4,6 50 4,51NL1” 1” 27,9 39,0 3,4 100 1,53NL1”sp 1” 27,9 48,5 4,6 50 4,20NL27 M27 28,4 42,0 6,6 50 3,29NL27sp M27 28,4 48,5 6,6 25 5,39NL30 M30 1 1/8” 31,4 47,0 6,6 50 4,20NL30sp M30 1 1/8” 31,4 58,5 6,6 25 8,96NL33 M33 1 1/4” 34,4 48,5 6,6 25 3,97NL33sp M33 1 1/4” 34,4 58,5 6,6 25 8,31NL36 M36 1 3/8” 37,4 55,0 6,6 25 5,59NL36sp M36 1 3/8” 37,4 63,0 6,6 25 9,15NL39 M39 1 1/2” 40,4 58,5 6,6 25 6,28NL42 M42 43,2 63,0 6,6 25 7,47NL45 M45 1 3/4” 46,2 70,0 7,0 25 * 10,20NL48 M48 49,6 75,0 7,0 25 * 12,00NL52 M52 2” 53,6 80,0 7,0 25 * 13,00NL56 M56 2 1/4” 59,1 85,0 7,0 10 * 13,50NL60 M60 63,1 90,0 9,5 10 * 15,20NL64 M64 2 1/2” 67,1 95,0 9,5 10 * 16,70NL68 M68 71,1 100,0 9,5 1 * 28,19NL72 M72 75,1 105,0 9,5 1 * 30,70NL76 M76 3” 79,1 110,0 9,5 1 * 33,31NL80 M80 83,1 115,0 9,5 1 * 36,02NL85 M85 88,1 120,0 9,5 1 * 37,84NL90 M90 92,4 130,0 9,5 1 * 47,67NL95 M95 97,4 135,0 9,5 1 * 49,81NL100 M100 103,4 145,0 9,5 1 * 58,91NL105 M105 108,4 150,0 9,5 1 * 61,28NL110 M110 113,4 155,0 9,5 1 * 63,65NL115 M115 118,4 165,0 9,5 1 * 75,28NL120 M120 123,4 170,0 9,5 1 * 77,94NL125 M125 128,4 173,0 9,5 1 * 76,63NL130 M130 133,4 178,0 9,5 1 * 79,17
9
Torque guidelines
NORD-LOCK zinc flake coated (DP = Delta Protekt®) washerswith electro zinc plated bolt 8.8
Torque guidelines for other bolt
grades are available on request
through your local NORD-LOCK
representative.
GTP600 = graphite lubricant
GF = ratio of yield point
μg = thread friction
μw = washer friction
Oil, GF=0,75 GTP600, GF=0,75 Dry, GF=0,62
μg = 0,10, μw = 0,16 μg = 0,08, μw = 0,15 μg = 0,15, μw = 0,18
Washer size
Bolt size
Pitch [mm]
Torque [Nm]
Clamp load [kN]
Torque [Nm]
Clamp load [kN]
Torque [Nm]
Clamp load [kN]
NL3 M3 0,5 1,3 2,4 1,2 2,4 1,3 2,0
NL4 M4 0,7 3,1 4,2 2,8 4,2 3,1 3,5
NL5 M5 0,8 6,0 6,8 5,4 6,8 6,0 5,6
NL6 M6 1,0 10,5 9,7 9,5 9,7 10,5 8,0
NL8 M8 1,25 25 18 23 18 25 15
NL10 M10 1,5 49 28 45 28 50 23
NL12 M12 1,75 85 40 77 40 85 33
NL14 M14 2,0 135 55 122 55 136 46
NL16 M16 2,0 205 75 185 75 208 62
NL18 M18 2,5 288 92 260 92 291 76
NL20 M20 2,5 402 118 363 118 408 97
NL22 M22 2,5 548 146 494 146 557 120
NL24 M24 3,0 693 169 625 169 703 140
NL27 M27 3,0 1 010 221 910 221 1028 182
NL30 M30 3,5 1379 269 1 243 269 1 401 222
NL33 M33 3,5 1855 333 1 669 333 1 889 275
NL36 M36 4,0 2 394 392 2 156 392 2 436 324
NL39 M39 4,0 3 087 468 2 777 468 3145 387
NL42 M42 4,5 3 820 538 3 439 538 3 890 445
Oil, GF=0,71 GTP600, GF=0,75
μg = 0,13, μw = 0,12 μg = 0,08, μw = 0,11
Washer size
Bolt size
Pitch [mm]
Torque [Nm]
Clamp load [kN]
Torque [Nm]
Clamp load [kN]
NL3 M3 0,5 2,0 3,9 1,7 4,1
NL4 M4 0,7 4,6 6,7 4,0 7,1
NL5 M5 0,8 9,1 10,9 7,7 11,5
NL6 M6 1,0 15,8 15,4 13,5 16,3
NL8 M8 1,25 38 28 32 30
NL10 M10 1,5 75 44 64 47
NL12 M12 1,75 128 65 109 68
NL14 M14 2,0 204 89 174 94
NL16 M16 2,0 311 120 263 127
NL18 M18 2,5 437 148 370 156
NL20 M20 2,5 610 188 515 198
NL22 M22 2,5 831 233 699 246
NL24 M24 3,0 1 052 270 887 286
NL27 M27 3,0 1533 352 1288 372
NL30 M30 3,5 2091 430 1761 454
NL33 M33 3,5 2 815 532 2362 562
NL36 M36 4,0 3633 626 3053 662
NL39 M39 4,0 4683 748 3925 790
NL42 M42 4,5 5799 860 4866 908
NORD-LOCK zinc flake coated (DP) with non-plated bolt 12.9NORD-LOCK zinc flake coated (DP) with non-plated bolt 10.9
Oil, GF=0,71 GTP600, GF=0,75
μg = 0,13, μw = 0,14 μg = 0,08, μw = 0,13
Washer size
Bolt size
Pitch [mm]
Torque [Nm]
Clamp load [kN]
Torque [Nm]
Clamp load [kN]
NL3 M3 0,5 1,8 3,2 1,6 3,4
NL4 M4 0,7 4,1 5,6 3,6 5,9
NL5 M5 0,8 8,1 9,1 7,0 9,6
NL6 M6 1,0 14,1 12,9 12,3 13,6
NL8 M8 1,25 34 23 30 25
NL10 M10 1,5 67 37 58 39
NL12 M12 1,75 115 54 99 57
NL14 M14 2,0 183 74 158 78
NL16 M16 2,0 279 100 240 106
NL18 M18 2,5 391 123 337 130
NL20 M20 2,5 547 156 470 165
NL22 M22 2,5 745 194 639 205
NL24 M24 3,0 942 225 809 238
NL27 M27 3,0 1375 294 1176 310
NL30 M30 3,5 1875 358 1608 378
NL33 M33 3,5 2526 443 2157 468
NL36 M36 4,0 3259 522 2788 551
NL39 M39 4,0 4203 624 3 588 659
NL42 M42 4,5 5202 716 4445 757
Øo
Øi
T
NL3 ss – NL8ss Ø i ±0,1 mm
NL10 ss – NL42ss Ø i ±0,2 mm
NL45ss – NL80ss Ø i +0,5 / -0,0 mm
NL3ss – NL24ss Øo ± 0,2 mm
NL27ss – NL42ss Øo ± 0,3 mm
NL45 ss – NL80ss Øo +0,0 / -2,0 mm
NL3ss – NL24ss T ± 0,25 mm
NL27ss – NL42ss T +0,0 / -0,5 mm
NL45ss – NL80ss T ± 0,75 mm
NL3ss M3 #5 3,4 7,0 2,2 200 0,04NL3,5ss M3,5 #6 3,9 7,6 2,2 200 0,04NL3,5spss M3,5 #6 3,9 9,0 2,2 200 0,07NL4ss M4 #8 4,4 7,6 2,2 200 0,04NL4spss M4 #8 4,4 9,0 2,2 200 0,07NL5ss M5 #10 5,4 9,0 2,2 200 0,06NL5spss M5 #10 5,4 10,8 2,2 200 0,11NL6ss M6 6,5 10,8 2,2 200 0,09NL6spss M6 6,5 13,5 2,0 200 0,16NL1/4”ss 1/4” 7,2 11,5 2,2 200 0,09NL1/4”spss 1/4” 7,2 13,5 2,2 200 0,15NL8ss M8 5/16” 8,7 13,5 2,0 200 0,12NL8spss M8 5/16” 8,7 16,6 2,0 200 0,22NL3/8”ss 3/8” 10,3 16,6 2,0 200 0,19NL3/8”spss 3/8” 10,3 21,0 2,0 200 0,38NL10ss M10 10,7 16,6 2,0 200 0,18NL10spss M10 10,7 21,0 2,0 200 0,37NL11ss M11 7/16” 11,4 18,5 2,2 200 0,26NL12ss M12 13,0 19,5 2,0 200 0,23NL12spss M12 13,0 25,4 3,0 100 0,82NL1/2”ss 1/2” 13,5 19,5 2,0 200 0,24NL1/2”spss 1/2” 13,5 25,4 3,2 100 0,80NL14ss M14 9/16” 15,2 23,0 3,0 100 0,49NL14spss M14 9/16” 15,2 30,7 3,2 100 1,31NL16ss M16 5/8” 17,0 25,4 3,0 100 0,59 NL16spss M16 5/8” 17,0 30,7 3,2 100 1,13NL18ss M18 19,5 29,0 3,2 100 0,80NL18spss M18 19,5 34,5 3,2 100 1,56NL3/4”ss 3/4” 20,0 30,7 3,2 100 0,96NL3/4”spss 3/4” 20,0 39,0 3,2 100 2,10NL20ss M20 21,4 30,7 3,0 100 0,82NL20spss M20 21,4 39,0 3,2 100 2,06NL22ss M22 7/8” 23,4 34,5 3,2 100 1,23NL22spss M22 7/8” 23,4 42,0 3,2 50 2,23NL24ss M24 25,3 39,0 3,2 100 1,52NL24spss M24 25,3 48,5 3,2 50 3,50NL1”ss 1” 27,9 39,0 3,2 100 1,42NL1”spss 1” 27,9 48,5 3,2 50 3,22NL27ss M27 28,4 42,0 6,8 50 3,45NL27spss M27 28,4 48,5 6,8 25 5,85NL30ss M30 1 1/8” 31,4 47,0 6,8 50 4,43NL30spss M30 1 1/8” 31,4 58,5 6,8 25 9,53NL33ss M33 1 1/4” 34,4 48,5 6,8 25 4,25NL36ss M36 1 3/8” 37,4 55,0 6,8 25 5,96NL39ss M39 1 1/2” 40,4 58,5 6,8 25 6,74NL42ss M42 43,2 63,0 6,8 25 7,96NL45ss M45 1 3/4” 46,2 70,0 6,8 25 10,20NL48ss M48 49,6 75,0 6,8 25 12,00NL52ss M52 2” 53,6 80,0 9,0 1 20,10NL56ss M56 2 1/4” 59,1 85,0 9,0 1 21,30NL60ss M60 63,1 90,0 9,0 1 23,50NL64ss M64 2 1/2” 67,1 95,0 9,0 1 25,80NL68ss M68 71,1 100,0 9,0 1 28,20NL72ss M72 75,1 105,0 9,0 1 30,70NL76ss M76 3” 79,1 110,0 9,0 1 33,30NL80ss M80 3 1/8” 83,1 115,0 9,0 1 36,00
NL3 ss M3 0,5 1,5 1,5 1,7 2,0NL4 ss M4 0,7 3,0 2,6 3,6 3,4NL5 ss M5 0,8 5,5 4,1 6,7 5,5NL6 ss M6 1,0 8,1 5,9 11,2 7,8NL8 ss M8 1,25 18 11 21 14NL10 ss M10 1,5 26 17 34 23NL12 ss M12 1,75 41 25 62 33NL14 ss M14 2,0 68 34 101 45NL16 ss M16 2,0 108 46 157 61NL18 ss M18 2,5 157 56 224 75NL20 ss M20 2,5 223 72 318 95NL22 ss M22 2,5 310 89 438 118NL24 ss M24 3,0 397 103 558 137NL27 ss M27 3,0 589 134 823 179NL30 ss M30 3,5 815 164 1132 219NL36ss M36 4,0 1445 239 1993 319
Nord-Lock stainless steel washersEN 1.4404 (AISI 316L) or equivalent, surface hardened
Torque guidelines for other bolt grades are available through your local Nord-Lock representative.
EN 1.4404 is an austenitic chromium-nickel stainless steel containing molybdenum. This stainless steel also has extra low carbon content in order to reduce the risk of chromium-carbide precipitation. EN 1.4404 is one of the most commonly used stainless steel grades and Nord-Lock washers made of EN 1.4404 are suitable for most applications where no chlorides or acids are present.
Cu/C paste = Copper/graphite paste (Molykote® 1000)GF = ratio of yield pointμth = thread frictionμb = washer friction
1 N = 0,225 lb1 Nm = 0,738 ft-lb
Washer size Bolt size øi [mm]
øo[mm]
Thickness T[mm]
Min.package[pairs]
Approx.weight
kg / 100 pairsMetric UNC
A4-70, Cu/C paste, GF =65% μth = 0,12, μb = 0,14
A4-80, Cu/C paste, GF =65%, μth = 0,12, μb= 0,14
Washersize
Bolt size
Pitch [mm]
Torque [Nm]
Clamp load [kN]
Torque [Nm]
Clamp load [kN]
• Please consult our website for current dimensions and 2D / 3D CAD models: www.nord-lock.com/cad
10
Nord-Lock washers made of stainless steel are standard stock items, yet subject to prior sale.
Torque guidelinesNord-Lock stainless steel washers with stainless steel bolt, lubricated with copper/graphite paste (Molykote® 1000).
Dimension chart
12
Nord-Lock washers joint guide
Tapped holesNord-Lock washers safely lock the bolt against the underlying surface.
Stud boltsNord-Lock washers safely lock the nut on stud bolts and eliminate the need for adhesives.
Through holesAs for all locking washers, through holes require two pairs of Nord-Lock washers – one pairfor securing the bolt and a second pair for securing the nut.Turn both fasteners in order to close the cams on both washer pairs before tightening to minimize settlements. Keep the nut secured while tightening the bolt.
Counter boresThe outer diameter of regular Nord-Lock washers is designed for counter-bore holes according to DIN 974, i.e. the washers fit under the head of standard bolts.
Applications with large / slotted holes or soft underlying surfacesTo optimize the load distribution for applications with large / slotted holes or with soft underlying surface, use a flanged nut / bolt together with Nord-Lock “SP” washers with enlarged outer diameter.
Soft underlying surfacesLarge / slotted holes
If your application corresponds to one or more of the mentioned design critera, contact your Nord-Lock representative and we will help you find an alternative solution.
Designs where Nord-Lock washers are not recommended• Mating surfaces that are not locked in place (see left figure)• Mating surfaces harder than the washers• Very soft mating surface, e.g. wood, plastic• Applications with extremely large settlements• Non-preloaded joints
13
Nord-Lock SP washers on painted surface.
Nord-Lock SP washers on soft metal.
Nord-Lock SP washers on fibre surface.
Nord-Lock washers with enlarged outer diameterNord-Lock washers are available with an enlarged outer diameter, referred to as SP washers. SP washers are designed for use on large / slotted holes, painted / sensitive surfaces or soft materials. Use Nord-Lock SP washers with flanged bolts or nuts for optimum load distribution.
Ø inner regular = Ø inner sp Ø outer regular < Ø outer sp
Uniform friction with Nord-Lock washers
When using Nord-Lock washers, sliding always occurs between the upper washer and the bolt head / nut. At a given torque, the preload will be the same, regardless of the contact material.
Nord-Lock provides customized torque guidelines for your application, contact your nearest representative.
Untightening
Regular nut M8on aluminium without washer
Regular nut M8 on steel without washer
Torque [Nm]
Tightening
Load
[kN
]
Regular nut M8 on aluminium with Nord-Lock washers
Regular nut M8 on steel with Nord-Lockwashers
Torque [Nm]
TighteningUntightening
By using SP washers, the load is distributed over a larger surface which can be more gentle for sensitive surfaces. Please consult Nord-Lock to find the optimal solution for your application.
A flanged nut and Nord-Lock SP washers increase the load supporting surface for applications with slotted holes.
It is important to have control over the friction conditions in order to obtain the desired preload when tightening a joint.
When no washer is used under the fastener, the friction depends on the contact surface. At a given torque, the obtained preload will vary depending on the contact material.
www.nord-lock.com
Nord-Lock® washersNord-Lock® washers can be used on standard grade as well as high grade bolts.
Advantages• Resists loosening caused by vibration and dynamic loads• Ease of assembly and disassembly• Locking function is not lost by lubrication• Positive locking at low or high preload levels• Same temperature characteristics as standard bolt/nut• Minimum surface marring or scratching• Reusable• Achieves maximum safety when locking fasteners
Nord-Lock® can be used with bolts in tapped holes.
Nord-Lock® can also be used in counter-bored holes.
Use Nord-Lock® to lock the nut, and there is no need for adhesives to lock the stud bolt. Nord-Lock® secures the joint.
Nord-Lock® secures bolts and nuts in through holes.Note: Keep the bolt secured whentightening the nut.
Assembly examples
Please note that Nord-Lock® cannot be used on washers that are not locked in place.
For larger holes or on soft materials, use a flange nut/bolt in combination with Nord-Lock® sp (washers with larger outer diameter).
+66
aswelleng@gmailWebsite : www.as-well-eng.com
Kasiphat +6695 554 7745