OmniLink 5100-APC Press Control

Machine Classification Information

Requirements for New Control

1. Enclosure Configuration

2. Mounting:

Type Of New Enclosure

Main Control enclosure to Be Located Where?

Operator Terminal and pilot devices to be located where

Company Name

Address

City State Zip Code

Contact

email

Surveyed By

Phone Number

FAX Number

Incoming Line Voltage

Frame Type

(Provide Sketch If Necessary in Space Providedat End of Survey)

Enclosure Legs Required

Motor Information: Some of the following items are required for quoteing purposes. Those items not provided with thissurvey will be required at the time the order is placed. If the information is not included with this survey or the order thiswill cause a delay in engineering the control and possible delivery delays to the customer.

3. Main Flywheel Drive Motor:

Motor Rated at Amperage Motor RPM Stroking Speed is:

Is Solid State Soft Starter Required

Is Zero Speed Switch to be provided? (Required for Bar mode of Operation)

If other describe

If Remote, OIT Cable length

Property # Manufacturer Model (provide if known)

Press Serial Number Year of Manufacture

Rated Tonnage Press Stroke Length (inches) Shut Height Press is

Any size restrictions on enclosure

Link to provide new starters3-phase

Maximum Stroking Speed

Reversing Non-Reversing

Date/Time Field

5. Shut Height Adjustment

Drive Selection

If Variable, the speed Varies from to Drive Type

4. Variable Speed Drives

Adjustment is: Motor rated at Amperage RPM

6. Lube System Information

Main Lube is Motor rated at Amperage RPM

Sensors check all that apply Low Pressure High Pressure Single Flow Dual Flow Cycle Switch

Lube Timer ? Manufacturer of Controller/Timer

Auxilary Lube is Motor rated at Amperage RPM

Sensors check all that apply Low Pressure Low Level High Pressure Single Flow Dual Flow Cycle Switch

7. Motors Other than Lube or Grease Pump Motors (Which Are Covered in Lube Section)

Function Motor rated at Amperage RPM

Link to Provide new starter Are electrical drawings available and being provided?

Function Motor rated at Amperage RPM

Link to Provide new starter Are electrical drawings available and being provided?

8. Does the Press Have a Flywheel Brake? Flywheel Brake is

9. Is the press equipped with Die Clamps?If yes, drawings must be provided for proper interface.

10. Is the press equipped with Hydraulic OverloadsIf yes, drawings must be provided for proper interface.

Low Level

SPM

11. Operator Station/Run Bar Configuration. If more than two operator stations are required, including a footswitch thesecond input card is required and will be quoted.

How many operator stations required for this application

Is Footswitch Operation Required Link to provide footswitch

How many operator stations is Link to Provide

All Operator Stations will be configured with a Station On indicator and a Red Emergency Stop Push Button (twist to reset, Tele.)

Main Enclosure Sloped Front of Console Remote Enclosure Run Bar Top Mount

Run Bar Side Mount

A. Operator Station 1 Location

Prewired with 15' of cable and cord grips

Two Run Palm Buttons with Guards (Rees Low Force, Snap action)

Two Run Palm Buttons with Guards (Rees)2-Run/Inch Push Buttons with "U" Guards (Tele 60MMPalm Button Selection

Additional Run Bar Items Requested Yellow Top Stop button

Prewired with Heavy Duty 16 Pin Plug, coding Pins and cord grips 10 x 8 x 4 Enclosure with receptacle Dummy Plug

Pedestal and Base

Unless otherwise indicated speed will be controled via the 806 OperatorTerminal

If drive is not list please providedetailed information

14. Are barrier guard interlocks required?

15. Clutch/Brake System

The Clutch/Brake system is actuated via:

Clutch/Brake Configuration Type is:

Link to provide New Valve(s)

Number of Valves required

If existing Valves are to be re-used describe valvesand valve monitor and provide make and model

Valve Size

Requires 2-Pole device How Many

If separate valves, is timing required to preventclutch/brake overlap

11. Operator Station Configuration (cont.)

Pedestal and BaseTop Mount Run Bar Side mount Run BarB. Additional Operator Stations

2-Run/Inch Push Buttons with "U" Guards (Tele 60MM) Two Run Palm Buttons with Guards (Rees)

Two Run Palm Buttons with Guards (Rees Low Force, Snap action)

Palm Button Selection

Prewired with Heavy Duty 16 Pin Plug, coding Pins and cord grips Dummy Plug10 x 8 x 4 Enclosure with receptacle

Prewired with 15' of cable and cord gripsYellow Top Stop buttonAdditional Run Bar Items Requested

Separate Inch Buttons Requested and location?

Number of Additional Yellow Top Stop Push Buttons Required?Number of Additional Red E-Stop Push Buttons Required?

Any AdditionalRun BarInformation

Resolver Cable Length

13. Is access to end of main crankshaft available for 1:1 coupling of resolver

Any AdditionalSpecial Modesinformation

Bar ModeMaintained ContinuousTimed InchContinuous on DemandAutomatic Single Stroke

12. Special Operation Modes required:

Use this area toprovide anyadditionalinformation forClutch/Brake

109004 Enclosure for 108853

108048 Right Angle connector Plug for field wiring

109005 Enclosure for 108854

108854 DMC19-16 , 19-Pin Receptacle & Terminal Assembly for 16 sensor inputs

108046 Straight connector Plug for field wiring

108775 MC 19 Male receptacle with Pigtail for field wiring

108948 8 Port Junction Box with 19-Pin Connector

108853 DMC19-8 , 19-Pin Receptacle & Terminal Assembly for 8 sensor

108778 MC19-5 (16') Cable

108777 MC19-3 (9.8') Cable

108776 MC19-22 (6.5') Cable

Molded Cables, Junction Boxes, and Connector Components. Please indicate the quantity of each item requested.

Select Die Protection Module

Indicate the quantity of Die Protection Modules Requested

Model 5122 and 5123 modules provide digital die protection logic and input connections for either 8 or 16 sensors, respectively.Up to 5 modules can be used with each OmniLink II Press Automation control for a maximum of 80 sensor channels. The universal inputsaccept sensors with NPN or PNP outputs as well as probes and mechanical contacts. Up to eight sensors may be individually connectedthrough plugs in the faceplate. Alternatively, sensors may be wired directly to terminals inside the module enclosure or connected enmass through a cable to a quick connect receptacle.

OPTIONAL DIGITAL DIE PROTECTION & PROCESS MONITORINGOption requested16.

PLS/Logic Module & Enclosures (Up to six PLS/Logic Modules can be used with the OmniLink II AutomationControl.)Each Logic Module provides Logic and power for up to 16 channels of PLS output and providessockets to plug up to 2 output relay boards, each with 8 outputs, on top of the module. Select either one (8outputs) or two (16 outputs) relay boards,electromechanical or solid state, for each module from the relay boardlist. Each PLS/Logic Module also provides 16 logic inputsthat can be used for sensor inputs to verify action ofcontrol components sequenced by the programmable limit switches and other logic functions

OPTIONAL PROGRAMMABLE LIMIT SWITCH &LOGIC RELAY MODULESOption requested17.

120242 5100 PLS/Logic Module (each module supports 2 relay boards with 8 outputs each.) If PLS 17-32 are ordered theappropriate number of Logic Boards will be quoted.

DCACIf Solid State relays are required please indicat the number of AC and/or DC relays required.Solid State PLS are recommended for speeds above 200 SPM.

108847 5100-5A Solid State PLS 25-32

108846 5100-5A Solid State PLS 17-24

108845 5100-5A Solid Statel PLS 9-16

108844 5100-5A Solid State PLS 1-8

108843 5100-5A Electromechanical PLS 25-32

108842 5100-5A Electromechanical PLS 17-24

108841 5100-5A Electromechanical PLS 9-16

108840 5100-5A Electromechanical PLS 1-8

If PLS is required check the appropriate box(es) below

Use this area todescribe anyinformationhelpful in theDie Protectionapplication

Use this area todescribe anyinformationhelpful in thePLS application

Up to 4 of these modules can be used with the OmniLink II Press Automation Control. EachAutomatic Setup Module has a standard Base Autoset Module that can accept optional circuitboards to automatically set slide positions and air pressures for counterbalance, cushions, etc..Each Base Autoset Module will accept either one 5100-10C Rotary Shut Height Adjust Board andone 5100-10A Air Adjust Board or two 5100-10A Air Adjust Boards. Each Rotary ShutHeight AdjustBoard can control one slide and each Air Adjust Board can be used to control up to two separateair systems. Each air system controlled will require one of the air valve assemblies listed, whichincludes the cables, analog pressure sensors, connectors, etc. as well as the valve necessary for thecomplete installation of that air system. Each slide controlled will require the Rotary Shut HeightTransducer listed below, either a 50' or 100' (cable length) wiring kit.

OPTIONAL AUTOMATIC SETUP MODULE(s)Option requested19.

35' 50' 75' 100'Strain Gage Enclosures and Drill fixture kitwill be quoted unless otherwise noted.

109467 Optional 5100-8A Analog Signal Monitor Board (Provides four channels for genericanalog sensor input. Sensors may be strain sensors,analog proximity sensors, optic sensors,LVDT sensors, pressure sensors, etc., with 4-20ma or various voltage span outputs. Alsoprovides four programmable outputs to drive external solid state relays, two programmableinputs, and power supply connections for these outputs and inputs.)

109495 Optional 5100-8C PLS and Digital Die Protection Board (Provides 4 PLS Drives forexternal solid state relays and 4 digital die protection inputs.)

900521 Omnilink II Tonnage and Analog Signal Monitor Module (Provides 4 strain gage inputsfor four channel tonnage monitor or two channel tonnage monitor and two in-die strain sensors.)

Tonnage & Analog Signal Monitor (One module can be used with the OmniLink II AutomationControl)Choose an enclosure from the OmniLink II Multiple Module Enclosures on the last page ofthis price list, or no enclosure if you wish to mount modules in your own enclosure. If youchoose a Link enclosure, Link will mount your modules before shipping.

OPTIONAL TONNAGE & ANALOG SIGNAL MONITOR MODULEOption requested18.

Use this area todescribe anyinformationhelpful in theTonnageMonitorapplication

Use this area to describe anyinformation helpful in theAuto-Setup application

900523 5100-10 Automatic Setups Base Module (required for AutoSets)

Auto Setup Air Valve Assembly Options

900421 3/4" Fill/Dump Air Valve Assembly 50'

900420 3/4" Cushion Control Air Valve Assembly 50'

900469 3/4 " Counter Balance Air Valve Assembly 100'

900412 3/4 " Counter Balance Air Valve Assembly 50'

Auto Setup Shut Height Devices and Options

900416 50' Rotary Transducer Wiring Kit

106774 Resolver Dual AMCI 100 Turn

900493 3/4" Fill/Dump Air Valve Assembly 100'

900417 100' Rotary Transducer Wiring Kit

109171 5100-10C Rotary Shut Height Adjust Circuit Board

109360 5100-10A Air Adjust Circuit Board

If customer is to supply Die Safety Plugs &Receptacles they must be 2-Pole .Link Supplied Die Safety Blocks to be located :

23. New Filter/Regulator/Lubricator for Air Supply Required

22. New Filter/Regulator/Lubricator for Counter Balance Required

21. L-O-X Valve

OtherDie CushionsFlywheel BrakeClutch/BrakeCounter Balance

Check the appropriate boxes below to indicatehow the Air Pressure Switches are to be used.20. Number of Air Pressure switches requested

24. New Die Safety Plugs and Recptacles Required

26. Is Link to Supply Barrier Guard interlocks?

LL-MAX REMOTE Brackets

LL- MAX Brackets

How Many Mirrors

Mirrors

Provide make and model ofexisting light curtains used

25. Black Max Light Curtains

Proper brackets will be quoted for mirrors and remote segments

LL_MAX REMOTE

LL_MAX LITES

How Many Light Curtians

Light Curtains Required?

Notes and specialInstructions

If customer is to supply Barrier Guard Interlockit must be a two pole deviceHow Many

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