omsk, 2014

Omsk, 2014

“Omsk Design Engineering Institute for petroleum and petrochemical

industries” “OMSKNEFTEKHIMPROEKT” Open Joint Stock Company

• February 17, 1953 Date of foundation

• 1, Еngineers Boulevard, Omsk, 644050, Russian Federation

Legal address

• 1, Еngineers Boulevard, Omsk, 644050, Russian Federation

Mailing address

• +7 (3812) 28-55-34Contact us

• +7 (3812) 28-55-44Fax

• [email protected] E-mail

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Omsk (Central Office) Belgrade

Astana

Moscow

- currently existing ONHP branch offices

- Branch Offices to be established in 2015

- ONHP Representative Office in Atyrau

Beijing

ONHP branch offices

Nakhodka

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Share of International Business Projects make 64%Engineering resources – 450 employees

Atyrau

Saint Petersburg

Engineering:

KBR (USA)

Sinopec Engineering(China)

Marubeni (Japan)

Tecnicas Reunidas(Spain)

JGC Corporation (Japan)

Technology Development:Technology Development:Technology Development:Technology Development:

AXENS (France)

CB&I Lummus(Czech Republic )

UOP (Great Britain)

Shell (USA)

Ineos

Foster Wheeler(USA)

ONHP has signed agreements with world leading engineering companies such as KelloggBrown & Root (Great Britain), Sinopec Engineering (China), CB&I Lummus Global (theNetherlands).

ONHP performs the design in accordance with international and European Codes andStandardsв (ASME, API, DIN, ANSI, EN)

Cooperation with International Companies

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Pre-FEED FEED / “PD”, Detail Design Construction Operation

�Conceptual Project Basis;

�Pre-Feasibility Study;�Bankable Feasibility

Study;�Basic Engineering

(BDEP);�Basic Implementation

(Project Design); �Definitive

Implementaion(Detailed Design)

�FEED / PD Documentation development;

Design and Estimate Documentation expertise support as per local requirements of facility location; ITB/Bid Package Development for Contractor’s Work and Equipment Procurement;Performance of Engineering Survey (all types);Detailed Design Package Development;Optional Equipment Design Development; �Development of Reference

Standards for Construction Method Statements

ЕРСм services for new construction;

Apart:Schedule Control;

Project Budget Management;

Field and Engineering Supervision over Construction

�РМС services for reconstruction and modernization facilities, including field and engineering supervision;

Operation Manuals Development (Emergency Response Plans; Process and Engineering

Procedures)

Pre-Investment Phase Investment Phase Operation Phase

ONHP competence

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For ЕРС Services ONHP is willing to share it with internat ional companies based on consortium

Equipment procurement

�Equipment procurement;

Equipment procurement

management and control;

�Engineering supervision over equipment manufacturing;

�Equipment forwarding

PreFEED Basic Engineering Design Packages

FEED, Design documentation

Detailed Design Documentation

Procurement Construction, pre-commissioning

Operation

Engineering, Equipment Procurement, Construction, ЕРС (Hard-& Software)

PIMS(AspenTech)

PIMS(AspenTech)

Refinery process diagram optimization based upon linear simulation taking into consideration market researches on product yield maximum increase

Production plan including sales

demands due to options in Plant operation mode

Aspen Icarus(AspenTech)

Economic evaluation of assumed solutions

SmartPlant P&ID

(Intergraph)Process Flow Diagrams for

processes

SmartPlant P&ID

(Intergraph)Process Flow Diagrams

updating at “Project” stage

SmartPlant 3D(Intergraph)

Layout decisions in 3D

SmartPlant P&ID

(Intergraph)Process Flow Diagrams updating

at “Detailed Design” stage



Detalization of economic evaluation

SmartPlant

Materials

(Intergraph)

Orders development and processing

procedures, orders technical part

(requisition), Appendix to Contract (purchase

order)


Physical model for all construction and installation assembly unit, isometrics.Control based upon laser

scanning

SmartPlant 3D

(Intergraph)Operating production

3D- Model

SmartPlant P&ID

(Intergraph)Process Flow Diagrams

for all processes


Analysis based upon construction results (as-built)


Analysis based upon operation results

Piping classes, equipment correlation in 3D simulation and equipment tags in P&ID

SmartPlant

Foundation

(Intergraph)

SmartPlant

Instrumentaton

(Intergraph)

Facility data storage and systematization

SmartPlant

Electrical

(Intergraph)Detailed Design for

Electrical

Detailed Design for Instrumentation

Facility 3D-Model

ONHP is applying the software products, which allow planning and control implementation of entire project at the very early Project Phase. That meets all current world requirements pertaining to each design phase starting from Justification of Investments and up to Operation.

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Project Management Control ( РМС) (technical resources)

Software complexes integration allows covering all processes within the refinery

Projects planning and control

Project management control

Document flow management

Finances

PS

ControllingSales

managementHuman Resource management

Production management

Procurement

Project Management. Project management including planning and control. Timesheets. Data acquisition on actual working hours and material expenditures.PrimaveraWeb (MyPrimavera). Remote access for internal and external users + additional functions providing visualization at analytical data review.

Document flow and document archives

3D

It allows defining major process and construction blocks, which influence start point of commissioning depending on their readiness state; it also enables to accurately coordinate installation sequence of major equipment and critical construction structures.

It allows performing quality control of critical structures and process equipment installation at early installation stage by scanning implemented works and performing stacking on target model.

3-D Design

Projects system

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Организация коммуникаций по проекту

ClientGeneral Designer

Coordination & functional organization

chart

Coordination technical resources

Coordination Procedures

Identification of documents to be

submitted

Communication procedure

Ftp-server

Project participants

�Initial data�Design and estimate documentation, including revisions�Letters�MOMs�Accountancy

�Initial data�Design and estimate documentation, including revisions�Letters�MOMs

� Design and estimate documentation, including revisions�Letters�Accountancy

�Initial data�Design and estimate documentation, including revisions�Letters�MOMs

�Initial data�Letters�MOMs�Accountancy

Client

General Designer Vendors General Designer

Licensors

Design companies

Contactors

Communication procedure defines a specialist responsible for carrying on correspondence and providing coordination with other project participants

Communication procedure defines technical resources and access rights of project participants

Communication procedure determines project procedure:�Letters, MOMs, other documents designation procedure;�Addressees and mailing lists;�Format of documents to be submitted;�Electronic documents arrangement rules (uploading onto ftp-server);�Project reporting forms;�Letters reply and reporting submission deadlines.

Communication procedure determines:�Letters, MOMs, other documents designation procedure;�Forms of accompanying documents (Transmittal);�Requirements for design and estimate documentation naming, including revisions and considering automatic processing of document packages based upon attached list (Transmittal);�Applied code numbers for design and estimate documentation

Communication organization for project realization

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Experience in General Design

Oil Company RefineryCapacity,

MTA Site, ha

OAO Gazpromneft (Russia) OAO Gazpromneft – Omsk Refinery 19,5 1125

NIS a.d. (Serbia) Pančevo Refinery, Novi Sad Refinery 5,7 320

Oil Company “Alliance” (Russia) OAO Khabarovsk Refinery 3,0 90

AO Oil Company “KazMunaiGaz” (Kazakhstan)

TOO Atyrau Refinery 5,0 242

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Омск (Центральный офис)

Белград

Астана

Москва

Стратегия создания и развития филиалов компании направлена на приближение места разработкирабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ.

- существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект»

- офисы, открытие которых запланировано в ближайшем будущем

Feed Capacity

Petrochemical Complex at TOO Atyrau Refinery (General Designer)

General contract to perform Project Design Documentation, Basic Design approval.

Catalytic Reforming Plant. Aromatics Plant(benzene, toluene, paraxylene). Off-Site Facilities.

1 MTA

1 MTA

Deep Oil Refining Complex at TOO Atyrau Refiney(General Designer)General contract to perform Project Design Documentation and Basic Design approval. The institute has developed Bid package for ЕРС. Public hearings were held and positive conclusion of the Kazakhstan State Expertise Committee were received.

At present ONHP performs engineering consulting for ЕРС Contractor – Sinopec Engineering.

16 Process Units:1. Fluid Catalytic Cracker2. Non-Saturated Gas Fractionation Section3. LPG Desulphurization Unit.4. Pre-Treatment. Oligomerization Unit. 5. Butene Oligomerization Unit.6. Polybenzine Hydrogenation.7. Cat Naphtha Selective Hydrogeneration Unit8. LCCN (Light Catalytically Cracked Naphtha) Etherification Unit9. Naphtha Hydrotreater10. Gasoil Hydrotreater11. Sulphur Recovery Unit12. Amine Regeneration Unit13. Sulphur Recovery and Forming (Granulation) Unit14. Saturated Gas Fractionation Section15. Isomerization Unit16. Hydrogen Production Plant

2.4 MTA

2.4 MTA

1.2 MTA

1.4 MTA

Work in progress for gas- and petrochemical faciliti es during the last 2 years

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Feed Feed Feed Feed CapacityCapacityCapacityCapacity

Primorsky Petrochemical PlantIncluding terminal. (General Designer)General design with Subcontractors project activities coordination, BDP acceptance, facilities affixment on General Layout, Off-Site Facilities design. Topographic and geodesic, geological and engineering, engineering hydrometeorological, engineering and ecological investigations, topographic survey performance.Declaration of Intent development.Project Design documentation development.

Project Design documentation has been performed for 281 fa cilities including 13 Combined Process Units :-Pyrolysis Unit-MEG Plant-LAO Plant-PE Plant -Styrene Unit -Combined Fluid Catalytic Cracking (FCC) Unit-C4 Alkylation Unit -PP Plant -Desalter&CDU&VDU-20 Complex -Aromatics Complex -Hydroprocessing Unit -MDEA and Sulfur Regeneration Unit -Flexicocking Unit

20 MTA

OOO “RN-Tuapse Refinery”Detailed Design Documentation development

Hydrogen Unit (the largest in Russia)LPG Storage and Self-Loading Complex Crude Oil Tank Farm Modernization (3 Spheres + concrete dike with the capacity of 20 000 m3)

236 TTA (hydrogen)

Far-East Petrochemical Complex including terminal. Nakhodka cityEngineering investigations, topographic survey, Project Design documentation development for Plants and Off-Site Facilities, Subcontractors coordination, facilities affixment on General Layout

-Pyrolysis Unit-PP Plant -PE Plant (Gas-phase)- PE Plant (Slurry)-LAO Plant-MEG Plant (monoethyleneglycol)

10 MTA

Work in progress for refinery and petrochemical fac ilities within the last 2 years

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12

Белград

АстанаFeed Capacity

OOO Tobolsk-NeftekhimBroad Fraction of Light Hydrocarbons Processing

Complex Expansion (min. 5.8 MTPA)(General Designer)

Gas Fractionation Unit – 2.Northern and Southern Bases Project and Detailed Design documentation development, GlavGosExpertiseundergoing and positive conclusion receipt.

3.2 3.2 3.2 3.2 MTAMTAMTAMTA

Feed Capacity

OAO SurgutNefteGasGas Processing and Compression Facilities No.1, 2 for associated gas processing and recovery of broad fractions of light hydrocarbons from such gas and dry stripped gas recovery(General Designer)

Gas Processing and Compression Facility No.1, 2.

Project and Detailed Design documentation development, GlavGosExpertise undergoing and positive conclusion receipt.

4.0 bln. m3 / year

Омск (Центральный офис)Москва

Work performed in regard to gas- and petrochemical f acilities within the last 2 years

12

Feed Capacity

Khabarovsk Refinery Hydroprocess Complex Facilities (General Designer)

Off-Site Facilities for Hydrocracking,Hydrotreating Combined Unit

1 1 1 1 MTAMTAMTAMTA500 500 500 500 TTATTATTATTA

Khabarovsk RefineryVT-Visbreaker Complex (General Designer)

VT Unit; Visbreaker; Off-Site Facilities.

1.8 1.8 1.8 1.8 MTAMTAMTAMTA750 750 750 750 TTATTATTATTA

Feed Capacity

Gazpromneft – Omsk Refinery FCC Naphtha Hydrotreating & Diesel Hydrotreating Complex (General Designer)

FCC Naphtha Hydrotreating. Diesel Hydrotreating. Off-site Facilities

1.2 MTA3 MTA

Gazpromneft – Omsk Refinery Off-site Facilities for Light Naphtha IsomerisationPlant (Isomalk-2) (General Designer)

Off-site Facilities for Isomerisation Plant 800 TTA

Gazpromneft – Omsk Refinery Gasoline Quality Upgrading Complex(General Designer)

Continuous Catalytic Reforming Plant. Off-site Facilities

1 MTA

Hydrogen Plant reconstruction at Gazpromneft Moscow Refinery JSC. (General Designer)

Detailed Design documentation development. 20 500 Nm3/h

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Омск (Центральный офис)Москва

Work performed in regard to gas- and petrochemical f acilities within the last 2 years

13

Feed Capacity

MHC/DHT Complex at Pan čevo Refinery(General Designer)

Hydrotreater / Hydrocracker (FEED+DD) Sour Water Stripper Gas Fractionation Unit ModernizationOff-Site FacilitiesLPG Storage

3 MTA

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Complex capacity 10 MTA of hydrocarbon feedstock (HES capacity-685 MW)Finished commodity: Polypropylene, Polyethylene, Monoethyleneglycol, Butadiene, Benzene, PyrolisGasoline, Fuel Oil

Complex area Plant area 620,97 hectare including:Terminal area– 56,43 hectare

Construction term 2013-2017 – Site Engineering Prepa ration and 1 st

term Construction1.Propylene Plant "Innovene PP“ process Ineos Commercia l Services (UK) Limited

2.PE (gas-phase) Plant for "Innovene G“process

Ineos Commercial Services (UK) Limited

3.PE (slurry) Plant for "Innovene S“ process Ineos Comm ercial Services (UK) Limited

4. Pyrolysis Plant Lummus Technology Inc5.LAO Plant “AlphaHexol (TM)”, “AlphaButol

(TM)” processes Axens IFP Group Technologies

6.MEG (monoethyleneglycol) Plant Shell Research Limi tedPE and PP Plants capacity For PP– 800 TTA

For PE (S) – 350 TTAFor PE (G) – 500 TTA

LLI equipment quantity 320 kinds of equipment

General characteristics of Far- East Petrochemical C omplex

THANK YOUR FOR YOUR ATTENTION!

1, Еngineers Boulevard, Omsk, RussiaTel. +7(3812) 28-55-34, Fax +7(3812) 28-55-44.

E-mail: [email protected] Web: www.ONHP.ru

omsk, 2014

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