one-compartment dissolution in fassif

1
Dissolution Behavior of Regorafenib Amorphous Solid Dispersion Under Biorelevant Conditions M. Müller 1,2 ; P. Serno 3 , J. Breitkreutz 2 1 INVITE GmbH, 51373 Leverkusen, Germany 2 Institute of Pharmaceutics and Biopharmaceutics, Heinrich Heine University, 40225 Duesseldorf, Germany 3 Bayer AG, 42117 Wuppertal, Germany e-mail: [email protected]; phone: +49 211 8113553 Introduction Today, about 70 % of new active pharmaceutical ingredients (APIs) show poor solubility and subsequently poor bioavailability [1] . One concept to overcome these issues is embedding the amorphous API into water-soluble polymers forming an amorphous solid dispersion (ASD), leading to a quick dissolution followed by a supersaturated state, the so-called spring and parachute approach [1,2] . In this study, the BCS II drug regorafenib monohydrate (RGF) has been prepared as an ASD by solvent evaporation. Biorelevant dissolution properties of different formulations and the resulting precipitates will be investigated. References: [1] Brough, C., Williams, R.O. III; Amorphous solid dispersions and nano-crystal technologies for poorly water-soluble drug delivery. Int. J. Pharm. 453, 157-166 (2013). [2] Kostewicz, E. et al.; Forecasting the oral absorption behavior of poorly soluble weak bases using solubility and dissolution studies in biorelevant media. Pharm. Res. 19, 345-349 (2002). Materials and Methods Materials and preparation of ASD Via rotary evaporation, ASDs of 20 % m/m API regorafenib monohydrate (RGF, Bayer) with povidone K25 (PVP, BASF) or hydroxypropyl methylcellulose acetate succinate 716G (HPMCAS, Dow Chemical) were prepared, named RGF_PVP and RGF_HPMCAS, respectively. Differential scanning calorimetry (DSC) Using a DSC 1, after a first heating step at 60 °C for 60 min, the samples were heated up, in duplicate, to 220 °C with a rate of 5 K/min. Biorelevant dissolution studies All studies were performed in USP dissolution vessels at 37 ± 0.5 °C under stirring at 75 rpm. Biorelevant fasted state simulated gastric fluid (FaSSGF) and fasted state simulated intestinal fluid (FaSSIF) were used. For one- compartment dissolution studies, 200 mg ASD were dissolved in 750 mL FaSSIF. For two-compartment dissolution experiments, 200 mg ASD were dissolved in 250 mL FaSSGF for 30 min. Subsequently, 500 mL concentrated FaSSIF media were added to level bile salt concentration and pH to FaSSIF conditions (see Figure 1). All samples were filtered through a 0.2 μm polypropylene syringe filter and diluted for HPLC analysis. Results and Discussion Both formulations, RGF_PVP and RGF_HPMCAS, formed an ASD. The produced ASDs did not show the characteristic RGF melting events in DSC, indicating the amorphous nature of both formulations (see Figure 2). Figure 2. DSC runs of pure RGF, polymer excipients, both ASD formulations and the occurring precipitates. RGF signal was divided by 10 for illustration reasons. 3 rd European Conference on Pharmaceutics, 25 th -26 th March 2019, Bologna, Italy CONCLUSION Production of two different regorafenib ASDs was successfully performed. Biorelevant dissolution studies revealed high robustness of the RGF_HPMCAS formulation towards biorelevant media change. The solid state properties of the occurring precipitates range from crystalline to amorphous, depending on the chosen polymer. In further studies, impacts on dissolution robustness and permeation experiments will be conducted. Figure 4. Two-compartment dissolution. The red line indicates the media change from FaSSGF to FaSSIF media. Single dissolution curves are shown. Figure 3. One-compartment dissolution in FaSSIF of the ASDs. Single curves are shown. The results from two-compartment dissolution studies are shown in Figure 4. In the first 30 min, no RGF was detectable in FaSSGF for both formulations. After addition of FaSSIF media, RGF_PVP rapidly dissolved to the same concentration like in the one-compartment dissolution study, followed by continuous decrease in API concentration. In contrast, the RGF dissolution from RGF_HPMCAS formulation did not seem to be affected by media change, except for the 24 h sample. Here, precipitation induction could explain the strong deviations between the runs. These findings indicate a high robustness of RGF_HPMCAS towards the media shift from gastric to intestinal conditions. Besides the dissolution profiles, also the character of the occurring precipitates differs completely, as can be demonstrated in Figure 2. For RGF_PVP, the resulting precipitates are found to be in crystalline state. However, the precipitates from RGF_HPMCAS do not show a specific melting event of a known RGF modification, assuming an amorphous co-precipitate consisting of RGF and HPMCAS. In further experiments we aim to explore the different precipitation behaviors and its manipulation strategies. Additionally, dissolution- permeation studies are planned to estimate their impact in-vivo. While RGF from RGF_PVP showed a faster dissolution (see Figure 3), the supersaturation was less stable, compared to RGF_HPMCAS. Interestingly, the supersaturation generated by RGF_HPMCAS lasted for over 24 h, before RGF precipitation occurred. Figure 1. Scheme of two-compartment dissolution studies. 100 150 200 temperature [°C] heat flow, endo RGF_PVP RGF_HPMCAS HPMCAS PVP RGF /10 RGF_PVP (precipitate) RGF_HPMCAS (precipitate) 0 60 120 180 240 300 360 0 10 20 30 40 50 1440 2880 0 20 40 60 dissolution time [min] c (RGF) dissolved [μg/mL] Degree of supersaturation RGF_PVP RGF_HPMCAS 0 60 120 180 240 300 360 0 10 20 30 40 50 1470 2910 0 20 40 60 dissolution time [min] c (RGF) dissolved [μg/mL] Degree of supersaturation RGF_PVP RGF_HPMCAS

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Page 1: one-compartment dissolution in FaSSIF

Dissolution Behavior of Regorafenib Amorphous Solid Dispersion Under Biorelevant Conditions

M. Müller1,2; P. Serno3, J. Breitkreutz2

1 INVITE GmbH, 51373 Leverkusen, Germany2 Institute of Pharmaceutics and Biopharmaceutics, Heinrich Heine University, 40225 Duesseldorf, Germany

3 Bayer AG, 42117 Wuppertal, Germany

e-mail: [email protected]; phone: +49 211 8113553

IntroductionToday, about 70 % of new active pharmaceutical ingredients (APIs) show

poor solubility and subsequently poor bioavailability[1]. One concept to

overcome these issues is embedding the amorphous API into water-soluble

polymers forming an amorphous solid dispersion (ASD), leading to a quick

dissolution followed by a supersaturated state, the so-called spring and

parachute approach[1,2]. In this study, the BCS II drug regorafenib

monohydrate (RGF) has been prepared as an ASD by solvent evaporation.

Biorelevant dissolution properties of different formulations and the resulting

precipitates will be investigated.

References: [1] Brough, C., Williams, R.O. III; Amorphous solid dispersions and nano-crystal technologies for poorly water-soluble drug delivery. Int. J. Pharm. 453, 157-166 (2013).[2] Kostewicz, E. et al.; Forecasting the oral absorption behavior of poorly soluble weak bases using solubility and dissolution studies in biorelevant media. Pharm. Res. 19, 345-349 (2002).

Materials and MethodsMaterials and preparation of ASD

Via rotary evaporation, ASDs of 20 % m/m API regorafenib monohydrate

(RGF, Bayer) with povidone K25 (PVP, BASF) or hydroxypropyl

methylcellulose acetate succinate 716G (HPMCAS, Dow Chemical) were

prepared, named RGF_PVP and RGF_HPMCAS, respectively.

Differential scanning calorimetry (DSC)

Using a DSC 1, after a first heating step at 60 °C for 60 min, the samples

were heated up, in duplicate, to 220 °C with a rate of 5 K/min.

Biorelevant dissolution studies

All studies were performed in USP dissolution vessels at 37 ± 0.5 °C under

stirring at 75 rpm. Biorelevant fasted state simulated gastric fluid (FaSSGF)

and fasted state simulated intestinal fluid (FaSSIF) were used. For one-

compartment dissolution studies, 200 mg ASD were dissolved in 750 mL

FaSSIF. For two-compartment dissolution experiments, 200 mg ASD were

dissolved in 250 mL FaSSGF for 30 min. Subsequently, 500 mL

concentrated FaSSIF media were added to level bile salt concentration and

pH to FaSSIF conditions (see Figure 1). All samples were filtered through a

0.2 µm polypropylene syringe filter and diluted for HPLC analysis.

Results and Discussion

Both formulations, RGF_PVP and RGF_HPMCAS, formed an ASD.

The produced ASDs did not show the characteristic RGF melting events inDSC, indicating the amorphous nature of both formulations (see Figure 2).

Figure 2. DSC runs of pure RGF, polymer excipients, both ASD formulations andthe occurring precipitates. RGF signal was divided by 10 for illustration reasons.

3rd European Conference on Pharmaceutics, 25th-26th March 2019, Bologna, Italy

CONCLUSIONProduction of two different regorafenib ASDs was successfully performed. Biorelevant dissolution studies revealed high robustness of theRGF_HPMCAS formulation towards biorelevant media change. The solid state properties of the occurring precipitates range from crystalline toamorphous, depending on the chosen polymer. In further studies, impacts on dissolution robustness and permeation experiments will be conducted.

Figure 4. Two-compartment dissolution. The red line indicates the mediachange from FaSSGF to FaSSIF media. Single dissolution curves are shown.

Figure 3. One-compartment dissolution in FaSSIF of the ASDs. Single curves areshown.

The results from two-compartment dissolution studies are shown in

Figure 4. In the first 30 min, no RGF was detectable in FaSSGF for both

formulations. After addition of FaSSIF media, RGF_PVP rapidly dissolved

to the same concentration like in the one-compartment dissolution study,

followed by continuous decrease in API concentration.

In contrast, the RGF dissolution from RGF_HPMCAS formulation did not

seem to be affected by media change, except for the 24 h sample. Here,

precipitation induction could explain the strong deviations between the

runs. These findings indicate a high robustness of RGF_HPMCAS

towards the media shift from gastric to intestinal conditions.

Besides the dissolution profiles, also the character of the occurring

precipitates differs completely, as can be demonstrated in Figure 2.

For RGF_PVP, the resulting precipitates are found to be in crystalline

state. However, the precipitates from RGF_HPMCAS do not show a

specific melting event of a known RGF modification, assuming an

amorphous co-precipitate consisting of RGF and HPMCAS.

In further experiments we aim to explore the different precipitation

behaviors and its manipulation strategies. Additionally, dissolution-

permeation studies are planned to estimate their impact in-vivo.

While RGF from RGF_PVP showed a faster dissolution (see Figure 3), the

supersaturation was less stable, compared to RGF_HPMCAS.

Interestingly, the supersaturation generated by RGF_HPMCAS lasted for

over 24 h, before RGF precipitation occurred.

Figure 1. Scheme of two-compartment dissolution studies.

100 150 200

temperature [°C]

heat

flo

w, en

do

RGF_PVP

RGF_HPMCAS

HPMCAS

PVP

RGF /10

RGF_PVP(precipitate)

RGF_HPMCAS(precipitate)

0 60 120 180 240 300 360

0

10

20

30

40

50

1440 2880

0

20

40

60

one-compartment dissolution in FaSSIF

dissolution time [min]

c (

RG

F) d

iss

olv

ed [

µg

/mL

]

De

gre

e o

f su

pers

atu

ratio

n

RGF_PVP

RGF_HPMCAS

0 60 120 180 240 300 360

0

10

20

30

40

50

1470 2910

0

20

40

60

Dumping dissolution

dissolution time [min]

c (

RG

F) d

iss

olv

ed [

µg

/mL

]

De

gre

e o

f su

pers

atu

ratio

n

RGF_PVPRGF_HPMCAS