one touch clamping system · pdf fileorder no. surface finish a b c d e f g h j k l m n p...

219

kap3kap3

LocatorsSupportsClamps and Adjustable Elements

One Touch Clamping System

kap3

220

Power Clamping Conventional Manual Clamping

Costly Cumbersome in maintenance Slow in setup

Inconsistent in clamping force

Workholding with One Touch Clamps

Perfect for Light Cutting Applications

221

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One Touch Clamps for Light Machining

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222

J

H

H/2

E

P

A ±0

,01

A

A

F

Ø L

45°

Ø B

D

Ø C

final point

starting point

Ø N G6

locating pin holeG 3 threaded holes for handle-mounting(angle between 2 threaded holes: 30°)3 options of handle-mounting position

recommendedclamping position

wor

kpie

ce th

ickn

ess

*

K cl

ampi

ng ra

nge

Ø M F7

(tension pin or clamping screw setting hole)

K0910

Pull Clamps

Order No. Surface finish A B C D E F G H J K L M N P Clamping Recommended Hand Holding Approx. Force workpiece thickness force Force weight kg N tolerance N N

K0910.324000 without handle 32 40 13,5 18 24,5 M4x8 M5 90° - 1,5 - 5 8 10 900 ±0,3* 150** 2000 0,200

K0910.324001 with handle 32 40 13,5 18 24,5 M4x8 M5 90° 76,5 1,5 20 5 8 10 900 ±0,3* 150** 2000 0,230

K0910.405000 without handle 40 50 18 25 30,7 M6x9 M6 110° - 2 - 8 12 13 2500 ±0,5* 200** 5500 0,420

K0910.405001 with handle 40 50 18 25 30,7 M6x9 M6 110° 111,5 2 25 8 12 13 2500 ±0,5* 200** 5500 0,480

Material, surface finish:Housing and cam in hardened tool steel, black oxide finish; handle in tempered steel, black oxide finish; ball knob in black duroplastic PF 31

Sample order:K0910.324001

Note:* Max. workpiece thickness, see clamping pin

K0910 (dimension C).** Admissible hand force to operate the handle.

Accessories:Standard handles K0915. Screw-in handles with adjustable torque K0916.

Pull Clamps

223

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Ø D F7

Ø C

Ø B

K

FA ±0

,01

E

L

10° 30° 80° 160°

Ø G

work

piece

thick

ness

*

J3 holes for handle-mounting(angle between 2 holes: 35°)3 options of handle-mountingposition

starting point

clamp starting position

stroke


final point

H cla

mpin

g ran

gem

ount

ing-h

olee�

ectiv

e dep

th

K0911

Pull Clamps (Heavy)

Order No. A B C D E F G H J K L Clamping Recommended Hand Holding Approx. Force workpiece thickness force Force weight kg N tolerance N N

K0911.506501 50 65 28 12 36 M8x14 26 2 10 40 160 6000 ±0,5* 600** 8000 1,200

K0911.638001 63 80 34 16 45 M10x18 28 2,5 12 50 180 8000 ±0,8* 600** 14000 2,200

Material, surface finish:Housing and clamping ring in tempered steel, hardened and black oxide finish; rod in tempered steel, black oxide finish; handle in black duroplastic PF 31


Note:Maintaining these recommended tolerances allows minimizing the variation of handle position in the clamping mode in clamping with the use of the clamping pin. * Max. workpiece thickness, see clamping

pin K0911 (dimension C).** Admissible hand force to operate the

handle.

Pull Clamps (Heavy)

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224

K0911.638001

K0911.506501

100

80007000

6000

4000

5000

3000

0

20001000

200 300 500400 600

±0,02centre distance of the

locating holes (workpiece)

±0,02centre distance of the

locating holes (fixture plate)

locating hole forclamping pin (F7)

Locating pin

Pull Clamp

Workpiece

Locating pin

Clamping Pin

Fixture plate

Max. holding force

Holding forces for workpiece processing

Make sure that no force exceeding the values in the table is a�ecting the bottom of the workpiece.

Clamping by means of pull clamp and clamping pin

Simultaneous clamping and positioning of a workpiece

Workpiece positioning

clam

ping f

orce

(N)

performance curve

hand force (N)

How to locate workpiece

225

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One Touch Clamps

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226

T

E

8

FH

1

ØGØD ØA f7

ØB f7

C* (workpiece thickness)

knurled knob

Jgrub screw withhexagon socket

±1 (a

djus

tabl

e ra

nge)

C* (w

orkp

iece

thic

knes

s)

K0910

Clamping Pins

Order No. A B C D E F G H J T Suitable for Approx. weight g

K0910.005050 5 5 50 10 10 17 3 M3 M3x4 3 K0910.3240... 16

K0910.006050 5 6 50 10 10 17 3 M3 M3x4 3 K0910.3240... 19

K0910.008080 8 8 80 16 15 22 4,3 M5 M5x5 4,5 K0910.4050... 60

K0910.010080 8 10 80 16 15 22 4,3 M5 M5x5 4,5 K0910.4050... 77

Material, surface finish:Bolt in tempered steel, heat-treated and ground; knurled knob in tempered steel, heat-treated and black oxide finish


Note:* Customer can adapt the clamping pin according to

the workpiece thickness.

Clamping Pins

227

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T

E

K

FH

1

ØGØD ØA f7

ØB f7

C* (workpiece thickness)

knurled knob


±1 (a

djus

tabl

e ra

nge)

C* (w

orkp

iece

thic

knes

s)

K0911

Clamping Pins (Heavy)

Order No. A B C D E F G H J K T Suitable for Approx. weight g

K0911.412100 12 12 100 18 23 38 6,5 M8 M8x8 21,5 7 K0911.506501 70-160

K0911.416100 12 16 100 24 23 38 6,5 M8 M8x8 21,5 7 K0911.506501 175-265

K0911.516120 16 16 120 24 29 48 9,5 M10 M10x10 28 9 K0911.638001 160-350

K0911.520120 16 20 120 30 29 48 9,5 M10 M10x10 28 9 K0911.638001 325-515

Material, surface finish:Bolt in tempered steel, heat-treated and ground; knurled knob in tempered steel, heat-treated and black oxide finish


Note:* Customer can adapt the clamping pin according to

the workpiece thickness.

Clamping Pins (Heavy)

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EC

8

F

J

HØ

GBØ D

Ø A

K0910

Clamping Screws

Order No. A B C D E F G H J Suitable for Approx. weight g

K0910.105060 5 M5 6 8 17 1,2 3 4 2,5 K0910.3240... 3

K0910.106070 5 M6 7 8 17 1,2 3 4 2,5 K0910.3240... 4

K0910.108090 8 M8 9 12 22 1,5 4,3 6 4 K0910.4050... 10

K0910.110110 8 M10 11 12 22 1,5 4,3 6 4 K0910.4050... 13

Material:Tempered steel

Surface finish:Heat-treated and black oxide finish


Clamping Screws

229

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EC

G

F

K

JØ

HBØ D

Ø A

K0911

Clamping Screws (Heavy)

Order No. A B C D E F G H J K Suitable for Approx. weight g

K0911.1412013 12 M12 13 20 38 2 21,5 6,5 10 4 K0911.506501 40

K0911.1416017 12 M16 17 20 38 2 21,5 6,5 10 4 K0911.506501 55

K0911.1516017 16 M16 17 25 48 2,5 28 9,5 13 5 K0911.638001 90

K0911.1520021 16 M20 21 25 48 2,5 28 9,5 13 5 K0911.638001 110




Clamping Screws (Heavy)

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230

V65°

65°

65°

65°

165°16

5°

50°

50°

N

Ø B

Ø E

C

S

U

F

J P

R

A

MK

G

L

D

H T3 threaded holes for handle-mounting(angle between 2 threaded holes: 35°)3 options of handle mounting position

stroke

stroke

startingpoint

startingpoint

stroke

stroke

recommended clamping position


final point

final point

min

. cla

mpi

nghe

ight

Right-hand type Left-hand type

unclampingposition

unclampingposition

K0912

Swing Clamps

Order No. Order No. Surface finish A A B C D E F G H J K L M N P R S T U V Clamping Hand Approx. left-hand type right-hand type min. max. Force force weight kg N N

K0912.003232 K0912.103232 without handle 31,4 32,6 30 46 18 30 10 32 8 14 25 M6 15 17 51 57,5 M4x8 M5 - - 800 150* 0,270

K0912.004540 K0912.104540 without handle 44,1 45,9 40 63 25 38 13 40 12 16 32 M8 20 22,5 69,5 78,1 M6x12 M6 - - 1200 200* 0,600

K0912.013232 K0912.113232 with handle 31,4 32,6 30 46 18 30 10 32 8 14 25 M6 15 17 51 57,5 M4x8 M5 20 73 800 150* 0,300

K0912.014540 K0912.114540 with handle 44,1 45,9 40 63 25 38 13 40 12 16 32 M8 20 22,5 69,5 78,1 M6x12 M6 25 107 1200 200* 0,660

Material:Tempered steel; ball knob in plastic

Surface finish:Heat-treated and black oxide finish; ball knob in black duroplastic PF 31


Note:* Admissible hand force to operate the handle.


Swing Clamps

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left-hand type(handle at final point)

left-hand type(handle at final point)

When installing a top on the clamping arm, lock theclamping arm using a screw-wrench to prevent itfrom receiving.

Top installation

custom riser

thrust bolts K0307

screw-wrench

top

clamping arm

Technical Informations for Swing Clamps

Notes

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232

T45°

S

H

AC

D

Ø E

Ø B

F

G

J K

Ø R

L

N

M

P

90°

Q

160°

90°

160°

clam

ping

hei

ght a

djus

tabl

e ra

nge

adjustableknob

clam

ping

hei

ght

U c

lam

ping

rang

e

Right-hand type

clamp starting point

stroke

final point

Left-hand type

final point

stroke

clamp starting point

10

K0913

Swing Clamps (Heavy)

Order No. Order No. A A B C D E F G H J K L M N P Q R S T U Clamping Hand Holding Approx. left-hand type right-hand type min. max. Force force Force weight kg N N N

K0913.017030 K0913.117030 70 80 40 22 16 38 16 30 120 40 13 50 20 42 M8 125 23 28 M6x12 1,2 3500 600* 8000 1,100

K0913.018038 K0913.118038 80 90 50 25 20 48 24 38 137 50 18 60 25 48 M12 160 28 35 M8x16 1,6 6000 600* 14000 2,000

Material:Tempered steel; handle in plastic

Surface finish:Heat-treated and black oxide finish; handle in black duroplastic PF 31


Note:* Admissible hand force to operate the

handle.

Swing Clamps (Heavy)

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K0913.

K0913. ..18038

K0913. ..17030

100

80007000

6000

4000

5000

3000

0

20001000

200 300 500400 600

thrust BoltsK0307

workpiece

Holding forces for workpiece processing

performance curve

clam

ping f

orce

(N)

hand force (N)

max. holding force

fixture plate

right-hand type(handle at final point)

right-hand type(handle at final point)

custom riser

top

clamping arm

screw-wrench

Top Installation

When installing a top on the clamping arm, lockthe clamping arm using a screw-wrench to prevent it from receiving.

Technical Informations for Swing Clamps (Heavy)

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234

DA

B

C

Ø E F8

Fball plungers

0.6

0.5

555035 40

0.4

0.3

45320

0 32 45

500600700800

4035 50 55

11001000900

1200

clamping arm length C vs. clamping force

clamping arm length (mm)

clamping arm length C vs. deflexion during clamping

clamping arm length (mm)

defle

xion

(mm

)cl

ampi

ng fo

rce

(N)

K0912....4540

K0912...3232

K0912....4540

K0912....3232

K0912

Clamping arms for swing clamp

Order No. A B C D E F Suitable for Approx. weight kg

K0912.03006010 30 60 45 12 10 M4 K0912....3232 0,150

K0912.04007516 40 75 55 16 16 M5 K0912....4540 0,330


Surface finish:Black oxide finish


Clamping Arms for swing clamp

235

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N

L

E

G

K

A

45°

Ø B

Ø C

Ø M

Ø D

JHF cl

ampi

ng ra

nge

clamping cylinder

unclamping position

final point

(stroke)

push clamp

push clamp

push clamp

top

downthrust clamping

vertikal clamping

horizontal clamping

When installing a top on top of the clamping cylinder, lock the shaft using a screw wrench to prevent it from receiving any torque.

K0914

Push Clamps

Order No. Surface finish A A B C D E F G H J K L M N Clamping Hand force Approx. min. max. Force N weight kg N

K0914.252500 without handle 25 26,7 25 23 16 10 1,7 M4x6 M4x6 - 15 123° 12 - 3000 150* 0,150

K0914.252501 with handle 25 26,7 25 23 16 10 1,7 M4x6 M4x6 20 15 123° 12 69,5 3000 150* 0,180

K0914.323200 without handle 32 34,5 32 30 20 13 2,5 M6x9 M6x9 - 19,5 135° 15 - 4000 200* 0,310

K0914.323201 with handle 32 34,5 32 30 20 13 2,5 M6x9 M6x9 25 19,5 135° 15 103 4000 200* 0,370

Material, surface finish:Cam hardened tool steel, hardened and black oxide finish; shaft tempered steel, hardened and black oxide finish; handle tempered steel, black oxide finish; ball knob in black duroplastic PF 31


Note:* Admissible hand force to operate the handle.


Push Clamps

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236

EØC

D A

B

K0915

Screw-in Handles

Order No. A B C D E Approx. weight kg

K0915.05059 59 20 8 5 M5 0,030

K0915.06089 89 25 10 6 M6 0,060

Material, surface finish:Handle in tempered steel, black oxide finish; ball knob in black duroplastic PF 31


Screw-in Handles

Notes

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B

E

H

G

Ø C

Ø F

15°

D

A

J

adju

stab

leha

nd fo

rce

locking nut

adjustablehand force

handle

load-setting distance


grub screw withhexagon socket

horizontal folding

locking nut

K0916

Screw-in Handles with adjustable torque

Order No. A B C D E F G H J K Hand force Approx. N weight kg

K0916.05090 89,5 60 13 18,5 6,5 8 12 5,5 M5 M5x16 0-150 0,090

K0916.06119 119 84 15 23 8 10 14 6,5 M6 M6x20 0-200 0,140


Surface finish:Hardened and black oxide finish


Note:Changing the position of the grub screw with hexagon socket allows adjusting the disengagement torque to set a desired clamping force. The clamping force is reached when the handle folds approximately 15°. Remark: Ensure that the handle is set to fold horizontally.

Screw-in Handles with adjustable torque

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238

30 3500.5 1

500

1000

50 702 3

9554120

2000

1500

2500

3500

3000

0.5 130

1000

300200

3532

50 704 5

95 120

700

500400

600

900800

1000

300

200100 35

0.5 150

270

3 54

95 120

2000

500.50

1000500

1500

100702 4 6 8

130 160

250030003500

45004000

0.550

200

0

400

2 4

70 100

6 8

130 160

1000

600

800

1200

1400

500.50

50070

2100

4

130

6

160

8

400300

600500

800700

1000900

2000

1000

1500

2500

3000

load-Setting Distancegrub screw with hexagon socket

Pull Clamps K0910.3240... Pull Clamps K0910.4050...

Swing Clamps K0912....4540

Side Clamps K0928.0800Side Clamps K0928.0801

Swing Clamps K0912....3232

Side Clamps K0928.0500Side Clamps K0928.0501

Note:The above performance curves apply to degreased clamps

load-setting distance (mm)load-setting distance (mm)

load-setting distance (mm)




If clamping force is 900 N, Load-Setting Distancewill be 5 mm. Hand force will be 120 N.

clamping force

clamping force

clamping force

hand force hand force

hand force

hand force

hand force

hand force

clam

ping

forc

e (N

)

clam

ping

forc

e (N

)cla

mpin

g for

ce (N

)cla

mpin

g for

ce (N

)

clam

ping

forc

e (N

)cl

ampi

ng fo

rce

(N)

adjustable Torque Handle

clamping force

clamping force

clamping force

Performance Curves

239

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One Touch Clamps Heavy

Notes

kap3

240

A ±0,

01

D

A

ØB

ØCg6

A

E

F

ØG

H

J

ØM

ØL

N

A

0.8

0.8

0.8

0.8

0.8

0.8

0.8

30°

A0,03

ØK

A

ventilation hole

Form A Form B

cutting view A-A

ØR H7

S

T

Mounting hole dimensions

K0917

Spring-loaded Work Locators

Order No. A B C D E F G H J K L M N R S T Receiving Spring force Approx. Form A hole cone weight kg N

K0917.15060 13 15 15 7,5 6 15 35 25 16 4,5 3,5 6 7,4 15 M4 16 ø3,8 - ø5,2* 6,4 - 19,3 0,045

K0917.15070 13 15 15 7,5 6 15 35 25 16 4,5 4,5 7 7,4 15 M4 16 ø4,8 - ø6,2* 6,4 - 19,3 0,045

K0917.20090 18 20 20 10 8 20 40 30 22 4,5 5,5 9 9,3 20 M4 21 ø5,8 - ø8,2* 5,5 - 20,5 0,095

K0917.20110 18 20 20 10 8 20 40 30 22 4,5 7,5 11 9,3 20 M4 21 ø7,8 - ø10,2* 5,5 - 20,5 0,095

Order No. A B C D E F G H J K L M N R S T Receiving Spring force Approx. Form B hole cone weight kg N

K0917.15061 15 15 15 7,5 6 15 35 25 16 4,5 3,5 6 5,4 15 M4 16 ø3,8 - ø5,2* 6,4 - 19,3 0,050

K0917.15071 15 15 15 7,5 6 15 35 25 16 4,5 4,5 7 5,4 15 M4 16 ø4,8 - ø6,2* 6,4 - 19,3 0,050

K0917.20091 20 20 20 10 8 20 40 30 22 4,5 5,5 9 7,3 20 M4 21 ø5,8 - ø8,2* 5,5 - 20,5 0,100

K0917.20111 20 20 20 10 8 20 40 30 22 4,5 7,5 11 7,3 20 M4 21 ø7,8 - ø10,2* 5,5 - 20,5 0,100

Material, surface finish:Body in tempered steel, hardened and black oxid finish; locating pin in hardened tool steel


Note:* Within these diameter limits, receiving holes can

be positioned.

Spring-loaded Work Locators

241

kap3

K0917 Form Bspring-loadedwork locator

before setting workpiece

When the workpiece is set, the tapered pin is pressed down tolocate it. The accurate style allows vertically as well as horizontallypositioning the workpiece with accuracy.

Use of tapered pin provides secure locating with no clearance between the locating hole and the tapered pin.

after setting workpiece present method new method

locating pin ispressed down

clearancewithout

clearance

K0917 Form Bspring-loaded work locator

K0912swing clamp

K0917spring-loaded work locator

Note:In clamping, hold down the workpiece by hand to avoid lift that can be generated by spring force.

round pin

Technical Informations

kap3

242

R

ØCØD

AF

J

ØEg6

ØH

ØG H7

S T

P

M

ØQ

LK

R/2

A0,04

A

B (ad

justab

le str

oke)

Ugrup screw withhexagon socket

Nthrough hole forsocket head screws

piston retracted

stroke

piston extended

1. rough locating 2. piston projection 3. completed locating

workpiece centering

K0918

Work Locators

Order No. A B C D E F G H J K L M N P Q R S T U Hand Max. Approx. force workpiece weight kg N weight kg

K0918.2808 48 12 20 34 28 12 8 60 10 17 5 46 M5 71 20 100 13 5 M4x5 150* 250** 0,420

K0918.4212 61 15 30 48 42 14 12 80 13 23 7 63 M6 94 25 90 15 8 M6x8 200* 300** 1,040

Material, surface finish:Body and piston in tempered steel, heat-treated and black oxide finish; handle in tempered steel, heat-treated; ball knob in black duroplastic PF 31


Note:* Admissible hand force to operate the handle. ** Max. weight that allows the locating pin to projekt

and provide workpiece centering

Work Locators

243

kap3

X S

W

T

L PQ

R

VC

H

U

GF

N J (4x)

AED

BK

M

1.) Turning the knurled screw moves the arm on the support element up or down.2.) Once the support arm is in contact with the worpiece, the setscrew can be secured by means of the locknut.

knurled thumb screwlocking nut

K0919

Adjustable Supports

Order No. A B C D E F G H J K L M N P Q R S T U V W X Clamping Tightening Approx. Force torque weight g N max. Nm

K0919.08020 40 50 27 70 24 6 28 38 6,6 15 16 M6x16 30 17 6 39 15 10 56 29 30 24 300 1,5 395

K0919.10027 55 65 34 95 31,5 8,5 38 48 9 18 20 M8x22 40 23 8 51,5 20 15 68 34 36 29 350 2 840

Material:Tempered steel 1.0503.

Surface finish:black oxide finish.


Note:The support element serves to support over-determined workpiece clamping points. It prevents vibrations and bending during processing. A clamping device should not give rise to exposure to strong forces. The support element must not be used as a support beneath a clamping device.

Adjustable Supports

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244

L

F

F

F2 F1

Ø A

Ø K

Ø B

G

D C

H

E st

roke

K0920adjustable support

K0821tie-rod bolt

K0920

Adjustable Supports

Order No. A B C D E F G H K L F Spring force Spring force Approx. N initial pressure final pressure weight kg F1 approx. N F2 approx. N

K0920.08023 15 6 18 5 3 16 13 M8 20 13,2 200 1,5 3 0,036

K0920.10028 19 8 22 6 4 20 17 M10 25 16,3 300 1,8 3 0,072

K0920.12031 22 10 25 6 4 24 19 M12 28 22,3 400 1,8 3 0,150


Surface finish:Base body black oxide finish; thrust bolt hardened and black oxide finish


Adjustable Supports

245

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A

F

J

KF

F1F2

ØE

H

D

C

GB

L

Nthrough hole for socket head screw DIN 912

Mball pressure screw

torsion protection

screw support

hexagon nut

K0921work support

K0921

Work Supports

Order No. A B C D E F G H J K L M N F Spring force Spring force Approx. N initial pressure final pressure weight kg F1 approx. N F2 approx. N

K0921.06029 38 19 29 35 12 15 15 17,6 13 8 M6x10 M6x16 M6 4000 0 6 0,150

K0921.08037 50 22 37 47 16 20 20 21,1 16 10 M8x15 M8x20 M8 6000 0 7 0,285

K0921.12047 75 32 47 57 25 30 27 28,3 25 15 M12x20 M12x30 M12 9000 1 11 0,800

Material:Tempered steel.

Surface finish:Base body black oxide finish; piston heat-treated and black oxide finish


Work Supports

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246

F

A A

K

F ØA

ØB

ED

GF2F1

C

Mgrub screw with hexagon socket

cutting view A-A

Jmounting screw

Lball pressure screw

SW he

xago

nso

cket

wren

ch

screw support

hexagon nut

K0922work support cylinder

ball pressure screw

K0922

Work Support Cylinders

Order No. A B C D E F G J K L M SW F Spring force Spring force Approx. N initial pressure final pressure weight kg F1 approx. N F2 approx. N

K0922.06039 28 14 33 39 10 13,1 22,2 M6 M6x12 M6x16 M4x8 4 4000 10 22 0,150

K0922.08052 35 19 42 52 14 17,2 27,5 M8 M8x16 M8x20 M4x8 5 6000 10 27 0,300

K0922.12070 50 26 60 70 16 28,1 42,1 M12 M12x24 M12x30 M5x12 8 9000 15 30 0,865

K0922.16080 60 33 70 80 22 26,6 47,4 M16 M16x32 M12x30 M5x15 10 9000 15 35 1,390


Surface finish:Base body black oxide finish; piston hardened and black oxide finish


Work Support Cylinders

247

kap3

B G

A

D

C

F E

screw support

Adjustable support that accepts di�erent tops.

jack screw

K0308

Jack Screws

Order No. A B C D E F G Approx. weight kg

K0308.0803006 30 20 13 5 14,4 M8 M6x6 0,020

K0308.0804006 40 30 13 5 14,4 M8 M6x6 0,025

K0308.1003808 38 24 17 6 18,9 M10 M8x8 0,045

K0308.1004808 48 34 17 6 18,9 M10 M8x8 0,050

K0308.1205110 51 33 22 7 24,5 M12 M10x10 0,095

K0308.1206610 66 48 22 7 24,5 M12 M10x10 0,110

K0308.1606212 62 40 27 10 30,1 M16 M12x12 0,185

K0308.1607712 77 55 27 10 30,1 M16 M12x12 0,210




Jack Screws

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248

B A C H

DGF

E

screw support

Adjustable support that accepts a topon top.

adjustableJack screw

K0923

Adjustable Jack Screws

Order No. A B C D E F G H Approx. weight kg

K0923.08040 40 10 12 16 13 13 M8 M6x6 0,055

K0923.08050 50 20 12 16 13 13 M8 M6x6 0,070

K0923.10050 50 10 14 20 17 17 M10 M8x8 0,110

K0923.10060 60 20 14 20 17 17 M10 M8x8 0,135

K0923.12065 65 15 19 24 22 22 M12 M10x10 0,220

K0923.12080 80 30 19 24 22 22 M12 M10x10 0,275

K0923.16080 80 15 24 32 27 27 M16 M12x12 0,460

K0923.16095 95 30 24 32 27 27 M16 M12x12 0,555




Adjustable Jack Screws

249

kap3

EED

AB

F C

adjustable jack screw

joint bar

K0924

Joint Bars

Order No. A B C D E F Approx. weight kg

K0924.08032 32 44 13 16 M8 20 0,045

K0924.08040 40 52 13 16 M8 20 0,055

K0924.08050 50 62 13 16 M8 20 0,070

K0924.08065 65 77 13 16 M8 20 0,090

K0924.08080 80 92 13 16 M8 20 0,115

K0924.08100 100 112 13 16 M8 20 0,145

K0924.10040 40 54 17 20 M10 25 0,085

K0924.10050 50 64 17 20 M10 25 0,105

K0924.10065 65 79 17 20 M10 25 0,145

K0924.10080 80 94 17 20 M10 25 0,180

K0924.10100 100 114 17 20 M10 25 0,230

K0924.10125 125 139 17 20 M10 25 0,290

K0924.12050 50 69 22 24 M12 30 0,160

K0924.12065 65 84 22 24 M12 30 0,200

K0924.12080 80 99 22 24 M12 30 0,255

K0924.12100 100 119 22 24 M12 30 0,325

K0924.12125 125 144 22 24 M12 30 0,415

K0924.12160 160 179 22 24 M12 30 0,540

K0924.16050 50 74 27 32 M16 32 0,280

K0924.16065 65 89 27 32 M16 40 0,350

K0924.16080 80 104 27 32 M16 40 0,430

K0924.16100 100 124 27 32 M16 40 0,560

K0924.16125 125 149 27 32 M16 40 0,715

K0924.16160 160 184 27 32 M16 40 0,935




Joint Bars

kap3

250

P

45°

45°90°

EB

A

D

C

GH

J

K

70°

N

70°

L

M

20°

135°

UV

Y X

S

R

Q

T

I cla

mpin

gstr

oke

Otot

al str

oke

starting point

recommendedclampingposition

final point


unclamping position

clamping ofraw surfaces

clamping offinished surfaces

unclamped

swivel

clamp

K0925

Mini Swing Clamps with cam lever

Order No. Order No. A B C D E G H I J K L M N O P Q R S T U V X X Y Y Clamping Hand Approx. left-hand type right-hand type min. max. min. max. Force force weight kg N N

K0925.0100 K0925.1100 30 10 18 18 52 26 22 0,8 6 11,5 8 4,3 50 1,2 16 36 6 22,8 M4 4,3 27 22,4 25,2 22 24,8 800 100* 0,134

K0925.0150 K0925.1150 40 14 23 23 68 35 30 1 8 15,3 10 5,3 63 1,5 19 45 8 28,5 M5 5,3 34 30,8 33,8 31,7 34,7 1500 150* 0,272

K0925.0200 K0925.1200 50 18 30 30 87 45 37 1,2 8 20,7 16 8,4 80 1,8 24 65 12 45,5 M8 8,4 48 31,9 39,6 32,9 40,6 2100 200* 0,625

K0925.0300 K0925.1300 60 22 40 40 107 55 45 1,5 8 25,4 20 10,4 100 2,3 30 85 15 57 M10 10,5 64 35,7 46,7 38,2 49,2 2800 300* 1,340




Note:Swing clamps are used if torsion points must be free in order to place and remove the workpiece. * Admissible hand force to operate the handle.

Mini Swing Clamps with cam lever

251

kap3

“X”

FB

A

E

C

D

S

R

Q

T

5° 70°

20°

GH U

J

P

N

K

5°

100°

50°

V

70°

L

M

5°

70°

100°50°

20°

5° 70°

30°

20°

Y X

Otra

vel p

ath

Icla

mpin

gstr

oke


unclampingposition

final point


clamping stroke

swivel range

starting point

unclampingposition

swivel range

starting point

travelpath

travel path

final point


clampingstroke


clamping offinished surface

view X

The position of the clamping grip can be adjusted in the 30° grid

unclamped

swivel

travel path

clamp

K0926

Mini swing Clamps

Order No. Order No. A B C D E F G H I J K L M N O P Q R S T U V X X Y Y Clamping Hand Approx. left-hand type right-hand type min. max. min. max. Force force weight kg N N

K0926.0100 K0926.1100 30 10 18 18 45,8 49 26 22 1 6 11,5 8 4,3 50 0,8 15 36 6 22,8 M4 4,3 27 22,3 25,3 21,9 24,9 1100 100* 0,112

K0926.0150 K0926.1150 40 14 23 23 61,3 66 35 30 1,4 8 15,3 10 5,3 63 1,1 20 45 8 28,5 M5 5,3 34 30,6 34 31,5 34,9 1800 150* 0,250

K0926.0200 K0926.1200 50 18 30 30 76,5 82 45 37 1,5 8 20,7 16 8,4 80 1,4 26 65 12 45,5 M8 8,4 48 31,7 39,7 32,7 40,7 2200 200* 0,570

K0926.0300 K0926.1300 60 22 40 40 93 100 55 45 1,9 8 25,4 20 10,4 100 1,7 33 85 15 57 M10 10,5 64 35,5 46,9 38 49,4 3500 300* 1,200

Material:Tempered steel; handle in plastic

Surface finish:Heat-treated and black oxide finish; handle black



Mini Swing Clamps

kap3

252

C

T

D

135°

FG

E

S BA

RM

P

45°45°90°

N

“X”

Q

H J L K

Y X

Otot

al str

oke

Icla

mpin

gstr

oke

unclamping position

starting point


view X

final point

unclamped


clamping offinished surface

unclamped

swivel

clamp

K0927

Mini Swivelling Retainer with cam lever

Order No. A B C D E F G H I J K L M N O P Q R S T X X Y Y Clamping Hand Approx. min. max. min. max. Force force weight kg N N

K0927.100 45 10 25,5 25 16 50 89 42 1 32 26 22 18 20 1,5 11 5,5 8 24 M6 31,5 40,5 34,5 43,5 700 100* 0,244

K0927.150 55 12 32 31 20 63 109 52 1,2 40 32 28 22 25 1,8 14 6,6 10 30,5 M8 36,4 48,6 41,4 53,6 1100 150* 0,468





Mini swivelling Retainer with cam lever

253

kap3

B

90°

180°

N

M

X

X

J K

R

H

H11

P

D

F GE

C

A

U

T

stroke


final point

unclampingposition

Lthrough holes for

socket head screws

2 (clamping range)

Sgrub screw withhexagon socket

sockethead screw

grub screw with hexagon socket

Technical Information:

The oblong hole allow adjusting theclamping range. Tightening the grubscrews in the base front allowspreventing the side clamp from slidingback at the clamping mode.

K0928

Side Clamps

Order No. Surface finish A B C D E F G H J K L M N P R S T U Clamping Hand Approx. Force force weight kg N N

K0928.0500 without handle 30 42 7 12 45 35 12 19 12,5 4 M5 69 20 31 26 M4x10 M5 7 3000 150* 0,180

K0928.0501 with handle 30 42 7 12 45 35 12 19 12,5 4 M5 69 20 31 26 M4x10 M5 7 3000 150* 0,210

K0928.0800 without handle 40 62 10 16 65 50 16 28 18,5 5 M8 104 25 41 38 M4x15 M6 9,5 4000 200* 0,530

K0928.0801 with handle 40 62 10 16 65 50 16 28 18,5 5 M8 104 25 41 38 M4x15 M6 9,5 4000 200* 0,590

Material, surface finish:Base body and handle in tempered steel, base body hardened and black oxide finish, handle black oxide finish; jaw and cam in hardened tool steel and black oxide finish; ball knob in black duroplastic PF 31


Note:* Admissible hand force to operate the

handle.


Side Clamps

kap3

254

K

A

D

H

E

J

N

G

M

B F

L

C

Rgrub screw withhexagon socket

Pball pressure screw

washer 2x


sockethead screw

K0929

Side Clamps

Order No. A B C D E F G H J K L M N P R Clamping Tightening Approx. Force torque weight kg N max. Nm

K0929.080400 40 50 40 20 6 35 10 5,3 12 21 8,5 32 62,5 M8x35 M4x10 11000 25 0,330

K0929.100500 50 65 50 25 8 45 12 7,1 16 27 11 40 74 M10x40 M4x12 18000 50 0,660

K0929.120600 60 70 60 30 10 50 15 8 20 31 13 48 91 M12x50 M5x15 25000 90 1,060

K0929.160800 80 90 80 40 15 65 20 10,2 25 39 17 64 115 M16x60 M6x20 46000 130 2,380

Material, surface finish:Housing in tempered steel, black oxide finish; arm in tempered steel, heat-treated and black oxide finish; jaw in tool steel, heat-treated and black oxide finish


Side Clamps

255

kap3

F

A

G G

1,5 1,5

D

L

C

HE B

K

Ngrub screw withhexagon socket

Mball pressure screw

Jthrough holes for socket head screws DIN 912

(swivel)

K0930

Side Clamps

Order No. A B C D E F G H J K L M N Clamping Tightening Approx. Force torque weight kg N Nm

K0930.080400 45 45 40 30 25 5,3 12 31 M8 32 62,5 M8x35 M4x4 11000 25 0,550

K0930.100500 55 55 50 40 30 7,1 16 39 M10 40 74 M10x40 M4x4 18000 50 1,000

K0930.120600 65 65 60 45 35 8 20 47 M12 48 91 M12x50 M5x5 25000 90 1,690

Material, surface finish:Base body in tempered steel, black oxide finish; arm in tempered steel, heat-treated and black oxide finish; jaw in tool steel, heat-treated and black oxide finish


Side Clamps

kap3

256

K

R

A

ED

F

HBL M

P

CJ

GN

Tgrub screw with hexagon socket

Sball pressure screw


socket head screw

fixture plate

clampingarm

K0931

Side Clamps with thrust bolts

Order No. A B C D E F G H J K L M N P R S T Clamping Tightening Approx. Force torque weight kg N Nm

K0931.02508 62 22 40 14 20 3 14 3 25-32 12 14 8,5 5 14 75,5 M8x20 M4x8 6000 15 0,230

K0931.03210 78 25 50 18 25 4 18 3,7 32-40 16 17,5 11 7 17,5 95 M10x25 M5x10 10000 30 0,410

K0931.04012 93 32 60 21 30 5 21 4,5 40-48 20 20 13 8 21 113 M12x30 M6x12 17000 65 0,750

K0931.04816 124 38 80 28 40 6 27 6 48-63 25 26 17 10 28 151 M16x40 M8x16 25000 130 1,570

Material, surface finish:Housing in tempered steel, heat-treated and black oxide finish; arm in tempered steel, black oxide finish; jaw in tool steel, heat-treated and black oxide finish


Side Clamps with thrust bolts

257

kap3

One Touch Clamps

kap3

258

F

A

AA

D

GØH h7

BM

JC

F

LE

KØH +0,1

+0,05

G

J +1

locking pin

Installation instruction:

Ksocket head screw DIN 912

cutting view A-A washer

K0932

Toe Clamps

Order No. A B C D E F G H J K L M Clamping Tightening Approx. Force torque weight kg N Nm

K0932.0806 35 25 6 24,5 15 3 10 6 7 M8 1,6 10 7000 25 0,100

K0932.0825 32 25 25 21,5 15 3 10 6 7 M8 1,6 10 7000 25 0,115

K0932.1008 43 30 8 29 19 4 12 6 7 M10 2 11 8500 50 0,185

K0932.1032 40 30 32 26 19 4 12 6 7 M10 2 11 8500 50 0,225

K0932.1209 54 35 9 37 23 5 16 8 10 M12 2,3 12 20000 90 0,320

K0932.1238 50 35 38 33 23 5 16 8 10 M12 2,3 12 20000 90 0,390

K0932.1610 65 40 10 45 25 6 20 10 10 M16 3,2 14 40000 200 0,520

K0932.1645 60 40 45 40 25 6 20 10 10 M16 3,2 14 40000 200 0,640




Toe Clamps

259

kap3AD

BE

G

GCJ

H

F

M

K

Lthrough hole for

socket head screw DIN 912

K0933

Toe Clamps

Order No. A B C D E F G H J K L M Clamping Tightening Approx. Force torque weight kg N Nm

K0933.0808 39,5 65 7,5 25 45 16 7 1,5 7 4 M8 25 4000 8 0,160

K0933.0820 39,5 65 19,5 25 45 16 7 1,5 7 4 M8 25 4000 8 0,180

K0933.1210 60 85 10 40 60 22 12 2 9 6 M12 35 9000 26 0,450

K0933.1229 60 85 29 40 60 22 12 2 9 6 M12 35 9000 26 0,500

K0933.1614 77 100 14 50 70 30 14 2 13 8 M16 40 17000 60 0,900

K0933.1638 77 100 38 50 70 30 14 2 13 8 M16 40 17000 60 1,010

Material, surface finish:Body in tempered steel, heat-treated and black oxide finish; jaw in tempered steel, black oxide finish, heat-treated on edge


Toe Clamps

kap3

260

E1 ±0,02

D5

D8

45°

D3

D

B

0,01

D7

D4 h6

D2 g6

D1

T1 H2 H4T

HH1

E H5 H3 ±

0,01

S

D2 H7

D9 (4x)

E1 ±0,02

D4 G7

45°

T2

T3

D5

hole for socket head screw

clamp ring for machining, including

alignment pin for housing

D6socket head screw

Installation instruction

clamping screw

mac

hining

dept

h of

colle

t chu

ck

collet

K0934

Positive Clamping System

Order No. B D D1 D2 D3 D4 D5 D6 D7 D8 D9 E E1 H H1 H2 H3 H4 H5 T T1 T2 T3 S Clamping Tightening Order No. Approx. Force torque Collet weight kg N max. Nm

K0934.065057 8 65 70 28 19 6 42 M8x15 18 M4 M6 15 26 59,5 12 39 34,5 47 25 10 5 6 13 4 4000 60 K0934.065025 1,1

K0934.090072 10 90 95 42 23 8 60 M10x20 22 M5 M8 17 36 72,5 14 46 38,5 57 28 15 7 8 15 6 6000 100 K0934.090034 2,6

Material:Housing and clamping ring tempered steel 1.0503. Straight bolts tempered steel 1.7220. Collet aluminium 3.4365.

Surface finish:Housing, straight bolts and clamping ring with black oxide finish. Collet blue anodized.


Note:Do not operate clamping screw without clamping ring or workpiece placed in. The workpiece is clamped on the perimeter with the lateral clamping screw. The collet can be adjusted by adapting to various contours of the workpieces. Ideal clamping device for machining workpieces on machining centres, milling centres and 5-axis machines, etc.

Positive Clamping System

261

kap3

D2 H7 0,01 A

D1

D ±0,01

D5

D4 (4x)

0,01 B

H3H1 ±

0,01H

B

A

0,01 B

lathe chuckmounting plate

positive clamping system

Mounting plate for installing the collect chuck on the lathe

K0934

Mounting Plates for positive clamping system

Order No. D D1 D2 D4 D5 H H1 H3 Approx. weight kg

K0934.065038 63 80 28 M6x12 42 38 8 13 0,910

K0934.090043 80 100 42 M8x16 60 43 8 15 1,600

Material:Tempered steel 1.7262.

Surface finish:case-hardened with black oxide finish.


Note:Suitable for positive clamping system: K0934.065057 and K0934.090072.

Mounting Plates for positive clamping system

kap3

262

Notes

one touch clamping system · pdf fileorder no. surface finish a b c d e f g h j k l m n p...

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