onesubsea - instituto de engenharia · installation & commissioning ... plet 17 ilt 5 total 63...
TRANSCRIPT
Schlumberger-Private
OneSubsea
02/Julho/19-Rev.00
Schlumberger-Private
Onde Nós Estamos na Estrutura Schlumberger
Reservoir Characterization
WesternGeco
Wireline
Testing Services
Software Integrated Solutions
Integrated Services Management
Drilling
Drilling & Measurements
M-I SWACO
Bits & Drilling Tools
Integrated Drilling Services
Cameron
Drilling Systems
OneSubsea
Surface Systems
Valves & Measurement
Production
Well Services
Completions
Artificial Lift
Lift Solutions
Integrated Production Services
Schlumberger-Private
Como Estamos OrganizadosBrasil tem experiência em todos os produtos
Pore to Process™
Production Systems
Trees Controls Manifolds Connectors
Boosting Compression Multiphase Meters Swivels
Processing Systems Subsea Services
Installation & Commissioning Life of Field Well Intervention Asset Management
Landing String Services
Exploration & Appraisal Completion Installation Well Intervention
Early Engineering Petrotechnical Services
Integrated Solutions
Production Assurance
Pore-to-Process Design
Schlumberger-Private
Reconhecimento da Posição do Brasil na Estratégia Mundial
• Mão de Obra Qualificada e Treinada;
• Infraestrutura Montada com Cadeia de Suprimentos, Engenharia,Manufatura e Logística;
• Custo de Mão de Obra competitivo no cenário atual – Precisamos denovos incentivos para manter a competitividade internacional
• Visão da OneSubsea: Estamos no Brasil para o Longo Prazo
TAUBATÉ LEEDS – UK
Schlumberger-Private
OneSubsea (Cameron) – História no Brasil
Schlumberger-Private
OneSubsea Brasil – 20 Anos de História
Rio de Janeiro (Services) São Paulo (New Equipment)
Macaé
Area (K sq ft)Offices: 20; Mfg: 72, Storage: 8.6
Total: 516.6
Tests Gas 15 Ksi & Hydro 22.5 Ksi
Lifting 1- 50 ton
Capacity: 8 Repairs per year (Equiv.) Operating Hours: 175.000 per yearCapacity: 8 Repairs per year (Equiv.) Operating Hours: 175.000 per year
Capacity: 80 Trees per year (Equiv.)Operating Hours: 450.000 per yearCapacity: 80 Trees per year (Equiv.)Operating Hours: 450.000 per year
API & International Certificates:
API 6A: Specification for Wellhead and Xmas
Tree Equipment
API 17D: Specification for Subsea Wellhead and
Xmas Tree Equipment
API 6D: Specification for Gate Valves, Plug
Valves, Ball Valves and Check Valves
API Q1: Quality Management System
ISO 9001:2008 Quality Management System
VAM: Authorized to manufacture VAM products
and qualified to cut the connections.
VAM: License to Apply VAM Joints Technology to
Oil Field Accessory Equipment
…. With High Local Content:
87%
82%
Taubaté
Area (K sq ft)Offices: 52; Mfg: 157, Storage: 16
Total: 1,018
Tests Gas 15 Ksi & Hydro 22.5 Ksi
Lifting 1- 63 ton
Schlumberger-Private
OneSubsea Brasil – Overview
São Paulo (New Equipment)Rio de Janeiro (Services)
1
1
2
2
3
33
31
1
2
State of the Art Machines
2
Schlumberger-Private
Overall Capacities:
Aprox. 138,854 sq ft (12,900 m2) in area (Work and Warehouse)
12 Test Bunkers / 5 Test Pits / 2 High Bay areas / 19 Assembly areas
State of the Art Machines
2 Painting Cabins
14 TIG Welding Machines
63 Tons Crane
Taubaté - Planta
São Paulo (New Equipment)
Capacity: 80 Trees per year (Equiv.)Operating Hours: 450.000 per yearCapacity: 80 Trees per year (Equiv.)Operating Hours: 450.000 per year
1
2
3
4
5
Eng., Adm. & Quality
Warehouse
Machining & NDTs
Welding & NDTs
Assembly & Tests
Landing Strings Global Hub Manufacture
Schlumberger-Private
Machining Capabilities
1 WFL M120
1 WFL M150
1 WFL M80
7 Cutmax 2TT Wotan
4 Cutmax 3TT Wotan
1 Cutmax 3PT Wotan
2 HBM RT 1250 - NEW - in Try out
Vertical Turning Capabilities
1 Vertical Turning Centre 2500
1 Vertical Turning Centre 1250
Number of axis : 3 (X, Z, C)
Adjustable rail (68” – 106.3”)
100 in and 50 in diameter tables
Load capacity = 30,000 Kg (66,000 lbs.)
Live Spindle Head and Angled Head
Mill Off centre features (top Face)
Craneage
OneSubsea Taubaté is equipped with a number of robust cranes to
deal with the most complex of jobs ranging from 1- 63 ton.
Weld Capabilities
Cladding
14 - Column & Boom Type Weld Cladding Stations
Other Major Items
4 - Stress Relieving Furnaces
3 - Temperature and humidity controlled consumable stores
2 - Shot Blast Booth
Paint
in house and at
qualified vendors
(i.e. xylan)
Taubaté - Planta
Schlumberger-Private
Production Capabilities – Mill / Turn Machining Centers
• WFLs used for main parts, main valve block, spools and tubing hangers
1 x WFL M120, 1 x WFL M150, 1 x WFL M80, 1 x Mazak Integrex E650
Schlumberger-Private
Assembly & Test Area
Test • Area – 25,700 sq.ft – 3,700 sq.m• 11 Test Bunkers - 22,500 PSI • 2 Flushing areas - 10,000PSI• Overhead cranes with capacity until 63 tons
• 5 Gas test Pit Waters – 26 sq.ft x 26 sq.ft x 26 sq.ft– 15,000 PSI for Full Stack up Equipments
• 2 Gas test Tanks for Tools until 10 tons• Gas Booster – 15,000PSI @ 90 PCM
Schlumberger-Private
OneSubsea Brasil - Entregas
Equipment Type Quant.
Vertical Tree 10k 27
Vertical Tree 5k 220
Piggyback Tree 5K 12
Horizontal Tree 15k 4
Horizontal Tree 10k 4
Horizontal Tree 5k 63
TOTAL: 330
Deliveries - Latest years …
Schlumberger-Private
OneSubsea Brasil – Produtos EntreguesMais do que somente ANMs
Pipe Line Equipment Quant
PLEM Golfinho 11
ESDV 30
PLET 17
ILT 5TOTAL 63
Equipment Awarded Delivered
Multiphase Pump 2 2
Single Phase Pump 5 5
Subsea Meters 39 39
Swivels & Marine Systems 3 3
TOTAL 49 49
In-Line Equip:
Boosting & Processing:
> 900 Connectors Delivered
Connectors:
Schlumberger-Private
SMM – Subsea Monitoring Module
iMUX – Subsea Monitoring Module for
Downhole Cards
Pro
jects
Baleia Azul
Papa TerraGlobal MUX Note: 38 Standard Pre-Salt SCMs delivered as
“spare” to be used within third part standard Trees and standardized Manifolds.
SCM Lite –Subsea Control
Module Lite
SCM –Petrobras
Integrated Stab Plates
SCM –Petrobras Pre-
Salt Version
Pro
ject
s
Plangas
AlbacoraGlobal 10k Global MUX
117 SCMs Delivered
Controls Distribution:Subsea Controls Module (SCM):
OneSubsea Brasil – Produtos EntreguesMais do que somente ANMs
Schlumberger-Private
• Resource Management
• Digital & Smart Work Instructions (Helping Employees be more effective)
• Active Quality Management
• Standardize operations and enforce best practice
• Real-time visibility for Real-time management, Etc.
Augmented Reality & Virtual Reality
Manufacturing Execution System
OneSubsea Taubaté – Iniciativas Digitais Manufatura 4.0
MT WEARABLERemote Assistance & Inspection
PAPERLESS
Schlumberger-Private
CONCEPT• AEO is defined in the Rules of World Trade Customs as
“... a part involved in the international flow of goods, thathas been approved by or on behalf of a national Customsadministration as being in compliance with the standardsof the WCO or equivalent standards of supply chainsecurity.” AEO is an international certification worldwiderecognized.
• AEO-Security: The focus is the export flow. Theauthorized economic operators will receive a certificationbased on compliance of the security requirementsdefined by the Program.
• AEO-Compliance: The focus is the import flow. On thisstage, will occur the certification based on compliance oflaws and customs procedures.
OneSubsea TaubatéOPERADOR ECONÔMICO AUTORIZADO
BENEFITS• PREDICTABILITY to attend Plant and also for inventory planning.
• Take advantage of a very reduced inspection percentage in all shipments(99% green channel).
• In case there is a red channel, inspection will be done on same day (Priorityto Customs).
• Direct communication between the certified operator AEO and BrazilianCustoms.
• Take advantage of future benefits of Mutual Recognition Agreements (MRA).
• Green clearance channel for temporary import and temporary export (benefitfor 2019).
Schlumberger-Private
OneSubsea Taubate – Desempenho de Entregas
Schlumberger-Private
OneSubsea Brasil – Hub de Exportação GlobalSim, exportamos!!
Schlumberger-Private
Principais Projetos – OneSubsea Taubate In-House
Local Client International Client
Ve
rtic
al
Ho
rizo
nta
l
5” x 1”
5 & 10Ksi WP
2,500m WD
Direct Hydraulics
5” x 1”
10Ksi WP
2,500m WD
Controls
Insulation
4” x 2”
5Ksi WP
2,000m WD
Direct Hydraulics
4” x 2”
5Ksi WP
2,500m WD
Direct Hydraulics
HV – 15KV conec.
5” x 1”
10Ksi WP
3,000m WD
Controls
Blue Box & FasTrack
Stock Programe
5” x 1”
10 & 15Ksi WP
3,000m WD
Controls
5” x 1”
10Ksi WP
3,000m WD
Controls
5” x 1”
10Ksi WP
1,000m WD
Controls
FIRST OFF WORLDWIDE !!!
5” x 1”
10Ksi WP
Controls
5” x 1”
10Ksi WP
Controls
5” x 1”
20Ksi WP
1,400m WD
Controls
Ve
rtic
al
Ho
rizo
nta
l
Schlumberger-Private
Stock Trees Program
Schlumberger-Private
Chevron – Anchor 20k
Schlumberger-Private
• Fabrication Parts• Flow Line & Goosenecks• Machining & Welding• Commercial Items• Coating• MRO
• Machining
• Fabrication Parts• Machining & Welding• Turnkey Tools• Turnkey Panels
• Machining & Welding• Coating• Material Treatment• Commercial Items• Raw Material• MRO
• Fabrication Parts• Flow Line & Goosenecks• Machining & Welding• Commercial Items• Coating• MRO
Distance:195km
Distance:50km
Distance:150km
Average distance from Taubaté Site
Distance:380km
Distance:230km
2 6
7
23
3
41 Fornecedores do Brasil de Materiais Diretos
são do estado de SP
+ 130 Fornecedores do Brasil de Materiais Indiretos sãodo estado de SP (91%)
Cadeia de fornecedores SP – (Valores BRL - Compras em 2018)
Schlumberger-Private
Inicitivas em P&D – (Pesquisas & Desenvolvimento)
Schlumberger-Private
Current Project Themes and Technologies
Title
1 . eSV –Electric Safety Valve (joint initiative with SLB)
2. Eletro Hydraulic Inteligent completions (joint initiative with SLB)
3. Single pin / dual contact electrical feedthrough system (joint initiative with Diamould / SLB)
4. ExxonMobil Deep Frontier (4000 meters water depth) actuator qualification
5. Equinor (Retrievable) Rotary-to-Linear Module (RLM) Concept – possible discussion over a prototype
6. Equinor Battery Powered usage scenarios on Subsea Application (engineering studies)
7. XTs Local Developments – Shell/PBR LCSS – Horizontal Connector + RPM Study and prototype Contruction/
8. OneSubsea Vertical Monobore Standard XT – prototype construction and qualification
9. Chevron 20ksi XTs
10. Spring Fail Safe Close Electrical Actuator – 2” + ¾” construction and qualification – JIP under evaluation of being performed in Brazil – 5” qualification on-going in the US
Schlumberger-Private
• Local Rotary override actuators ;
• Qualification of FLS Gate valve per Petrobras specs;
• Gooseneck Petrobras connector style;
• Hydraulic ring actuated XT conector;
• Dog in window hanger;
• Light well workover BOP and emergency disconnecting package for the local market
• Petrobras Spool For ESP systems;
• HXT TH with both top and side hydraulic and chemical access
• Celle SMM (first project was at Petrobras) interface between Celle team and Company
• Celle SCM light (first project was at Petrobras) interface between Celle team and Company
• Retrievable mounting Base Petrobras style (full engineering);
• Multiple connectors development (OCS family) - design and calculus work
• Small bore conector - design and calculus work
• Siemens 8.7 kV 220A ESP Electrical System - umbilical termination, distribution, XT penetration, hanger feed through - engineering management of supplier and company interface;
• Teledyne 15kV 220 A ESP Electrical System - umbilical termination, distribution, XT penetration, hanger feed through - engineering management of supplier and company interface;
Past Experience on developing solutions for the local market
Schlumberger-Private
Aliança SURF+SPS “Projetos Integrados”
Schlumberger-Private
Plano de Execução para Operações pelo Estado de São Paulo
Schlumberger-Private
Obrigado