operating instruction fassheizer · personnel must be informed and sufficiently trained regarding...

BA_Fassheizer_001 page 1 Mai 2010

Fassheizer

Operating instruction


Table of contents 1 General Instructions ...........................................................................................................................................3

1.1 1.3. Legend, Explanation of symbols.........................................................................................................3 2 Safety instructions ..............................................................................................................................................4 3 Intended use.......................................................................................................................................................4 4 Product description.............................................................................................................................................5

4.1 Technical Data...........................................................................................................................................6 5 Initial Operation ..................................................................................................................................................7 6 Operation............................................................................................................................................................7

6.1 Inserting containers into the FH-K or the FH-M 4.0...................................................................................7 6.2 Heating up containers in the FH-K or the FH-M 4.0. .................................................................................7 6.3 Removing containers from the FH-K or the FH-M 4.0...............................................................................8 6.4 Transport ...................................................................................................................................................8

7 Fault....................................................................................................................................................................8 8 Maintenance and repair......................................................................................................................................9 9 Disposal..............................................................................................................................................................9 10 Attachment / built-in parts ............................................................................................................................11

10.1 Connection diagram FH-K 5.5 .................................................................................................................11 10.2 Connection diagram FH-M 4.0 ................................................................................................................16 10.3 Connection diagram FH-K 1.5 .................................................................................................................20


1 General Instructions

1.1 1.3. Legend, Explanation of symbols The following safety symbols are used in these operating instructions. Above all, these symbols are intended to draw the attention of the reader to the adjacent safety instructions.

This symbol indicates that there are hazards to the life and health of persons.

The symbol indicates that there are hazards for the machine, material or environment.

This symbol identifies information provided to improve understanding of the product and correct handling of the product.

This symbol warns of dangerous electrical voltage within the working area (e.g. electrical distributors, terminal boxes, etc.)

This symbol warns of hazards caused by explosive atmospheres.

This symbol indicates suspended loads and their concomitant dangers.

This symbol indicates a possible risk of crushing

This symbol indicates a possible risk of crushing body parts (especially hands) by moving machine parts or machine parts that are closing.

SEPARATE

INSTRUCTIONS

This point refers to additional operating instructions or regulations (enclosed or delivered separately) required for operation or maintenance of accessories; these must be read and carefully observed. (safety instructions referring to these must always be observed).


Keep these operating instructions stored in a safe place. They are for practical use and should be available to the user at the location of the equipment. These operating instructions apply to Fassheizer. It contains all the information needed regarding correct startup, trouble-free operation, maintenance, removal from service and disposal.

The instructions in this user manual must be carefully followed and adhered to. The operating personnel must be informed and sufficiently trained regarding the content of these operating instructions. No changes, extensions or modifications may be made to the product without the manufacturer's written authorization. National regulations and safety regulations have to be adhered to.

2 Safety instructions

Damages to the drum heaters must be repaired immediately, taking the required safety regulations into consideration.

There is a risk that unloaded drum heaters with opened covers fall over, because their centre of gravity is shifted.

Insertion of non-permitted media and containers (e.g. plastic containers), which might be damaged within the selected temperature range, is forbidden. The containers must be temperature-resistant.

The medium to be heated may only be heated to a level where there is no risk of ignition, explosion or any other chemical reactions. Detailed information is contained in the safety data sheets of the appropriate medium, and these sheets must be read and understood.

The drum heater may only be cleaned after it has cooled down.

The inside surfaces of the drum heater are hot during operation and must therefore not to touched. The outside surfaces of the drum heater may also become hot after long periods of operation. There is a risk of injury from hot surfaces.

Special safety instructions are contained in the following chapters.

3 Intended use The drum heater is used to heat up steel drums with drum diameters up to a maximum of 610 mm. The media and containers must be temperature-resistant. The temperature range at which they may be used is 50-300°C.

The medium to be heated may only be heated to a level where there is no risk of ignition, explosion or any other chemical reactions. Detailed information is contained in the safety data sheets of the appropriate medium, and these sheets must be read and understood.

Heating up of non-permitted medium and containers, which might be damaged within the selected temperature range, is forbidden. The containers must be temperature-resistant.

Drums may only be placed into or removed from the drum heater using suitable equipment (e.g. drum grippers).


4 Product description There are three versions of the drum heater: FH-K5.5, FH-M4.0 and FH-K1.5. They each have different heating systems. The drum heater is comprised of a jacket, a jacket with base and a cover. Model FH-M4.0 is the only drum heater not fitted with a base. In the FH-K5.5, there is a 2 kW jacket heating in the jacket and also in the jacket with base. Additionally, a base heater of 1.5 kW is used in the base. In contrast, the FH-K1.5 drum heater is only fitted with the 1.5 kW base heater. There are no heaters in the jacket. There is no base heater in the FH-M4.0 drum heater. This is only fitted with the 2 kW jacket heating in the jacket and in the jacket with base. The jacket and the jacket with base can be swiveled open. The drum is placed onto the jacket with base. Because model FH-M4.0 is not fitted with a base, a drum can be moved into it using drum rollers. The drum heater can also be transported as a complete unit, even when the drum is full, and is therefore not tied to one location. The cover is fitted with grips and hinges and is swiveled out for loading. The steering castors with locking device and the grips on the outer jacket facilitate easy handling. Digital temperature controllers are used to monitor and control heating, as well as mechanical safety thermostats. Equipment Single components Versions FH-K 5.5 FH-M4.0 FH-K1.5 Jacket with base 1 0 1 Jacket 1 2 1 Lid 1 1 1 Damper for cover yes yes yes Heaters Jacket heating (2 kW) 2 2 0 Base heating (1.5 kW) 1 0 1 Digital temperature controller

2 1 1

Safety thermostat 2 1 1 Mineral insulating material

65 mm wall thickness 65 mm wall thickness 65 mm wall thickness

Lacquer coating RAL 5010 RAL 5010 RAL 5010 Fig. : FH-K 5.5 drum heater


4.1 Technical Data FH-K5.5 FH-M4.0 FH-K1.5 Height (mm) 1184 Width (mm) 1000 Depth (mm) 770 Internal diameter (mm) 640 Internal height (mm) 940 Insertion container Max. diameter (mm) 610 Max. height (mm) 900 Max. total container weight (kg)

350

Heating system Base heater 1 x 1.5 kW 1 x 1.5 kW Jacket heater 2 x 2.0 kW 2 x 2.0 kW Control range of inside temperature

50 – 300° C 50 – 300° C 50 – 300° C

Safety thermostat (STB) Set at factory to 350°C Set at factory to 350°C Set at factory to 350°C Electrical connection 400V/N/PE / 50 Hz / 16 A 400V/N/PE / 50 Hz / 16 A 400V/N/PE / 50 Hz / 16 A Protective system IP 54 IP 54 IP 54 Item No. 185291 185290 185289


5 Initial Operation

• Take the device out of its packaging and check for any transport damages. • Connect the unit to the mains supply on location via the power cable and plug.

Mains voltage: The voltage of the powwer source must agree with the specifications in the "Technical Data".

Warning: The mains supply must be fitted with a residual current protective device in accordance with DIN VDE (Association of German Electricians) 0100!

6 Operation

6.1 Inserting containers into the FH-K or the FH-M 4.0 1. Open the cover lock. Open the cover of the drum heater up to the stop. 2. Open the jacket lock. 3. Release the steering castor locking device at the hinged side. 4. Swivel the side up to an opening angle of up to 120°, but not up to the stop. 5. Lock the steering castor locking device at the hinged side. 6. Insert the required container using suitable equipment (drum dolly / pallet). 7. Release the steering castor locking device at the hinged side. 8. Close the side. 9. Close the lock on the side. 10. Close the cover. Close the cover lock.

Make sure there is pressure relief for the container when heating the medium! Otherwise there is a risk of pressure building up in the container!

6.2 Heating up containers in the FH-K or the FH-M 4.0.

SEPARATE

INSTRUCTIONS

How to switch on and off, as well as adjustment of the nominal temperature by electronic temperature controller, are all described in the supplied operating instructions!

The meadium to be heated may only be heated to a level where there is no risk of ignition, explosion or any other chemical reactions. Detailed information is contained in the safety data sheets of the appropriate medium, and these sheets must be read and understood.


6.3 Removing containers from the FH-K or the FH-M 4.0 1. Open the cover lock. Open the cover of the drum heater up to the stop.

WARNING: Hot vapours from media may escape! There is a risk of burning if you touch the hot surfaces! Protective clothing must be worn!

2. Open the lock on the side. 3. Release the steering castor locking device at the hinged side. 4. Swivel out the side up to an opening angle of approx. 120°. 5. Lock the steering castor locking device at the hinged side. 6. Remove the container using suitable equipment. 7. Release the steering castor locking device at the hinged side. 8. Close the side. 9. Close the lock on the side. 10. Close the cover. Close the cover lock. 11. If not used for longer periods of time then disconnect from the mains.

6.4 Transport

• Release the steering castor locking device • Move the drum heater to its required location • Apply the steering castor locking device.

Only palce the drum heater onto an even, flat surface.

Never move the drum heater on slopes and inclines.

The drum heater must be transported with the cover closed and the jacket elements locked.

7 Fault Fault Cause Solution Heater is over-heated The STB is defective Have the safety thermostat or the

feed lines replaced by the manufacturer

Heater not functioning The safety thermostat (STB) has been triggered

Check the nominal temperature and manually reset the safety thermostat

Heating pipe or appropriate feed lines are defective

Have the heating pipe or the feed lines replaced by the manufacturer


Thermostat not functioning Thermostat or appropriate feed lines are defective

Have the thermostat or the feed lines replaced by the manufacturer

Circuit breaker triggers Short circuit at live and non-live parts

Check all lines for wire break or short-circuit and replace if necessary. Then switch on the fault protection circuit breaker.

8 Maintenance and repair

Before starting work on the drum heater fixtures, unplug from the mains! Test the equipment to ensure the power is off

The electrical system of the drum heater must be checked by experts at regular intervals! The periodic checks and type of checks are stipulated in the BGV A3.

Any escaping fluid must be removed using suitable means and equipment!

The drum heater may only be cleaned after it has cooled down!

9 Disposal Notes regarding disposal The product is comprised of various components and parts which must be disposed or or recycled depending on the local and legal regulations.

Before disposal, all remains of media must be cleaned from the drum heater!

After completely cleaning the drum heater, disassemble it and sort the parts into the following groups:

• Scrap steel

• Aluminum

• Plastic

• Electronic parts and cable

• Mineral insulating material


EC Declaration of Conformity We hereby declare that the product type Fassheizer complies to the following regulations:

• EC Directive 2006/42/EC, 2004/108/EC. Harmonised standards applied

• EN 349, EN 12100 -1,-2, EN 60204-1 DENIOS AG, Mai 2010 Person responsible for documentation Dr. Ing. R. Adenstedt Head of engineering Address: see below

Theodor Breucker

- Board of Governors -


10 Attachment / built-in parts

10.1 Connection diagram FH-K 5.5


Connection diagram FH-K 5.5


Connection diagram FH-K5.5


10.2 Connection diagram FH-M 4.0


Connection diagram FH-M4.0


10.3 Connection diagram FH-K 1.5

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