operating range multi-ve single-phasemulti-ve single-phase · 2015-06-22 · 65 250 0 10 98 qm3/h...

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65 250 98 0 Qm 3 /h 10 Hm MULTI-VE SINGLE-PHASE Pumping of clean, non-muddy liquids in the housing and agricultural sectors. Supply - Boosting • Watering - Irrigation • High-pressure washing • Heating - Air conditioning • Water treatment Incorporation into modular pressure-boosting systems designed for the building market. Pumped fluids: - 304 stainless steel range: clear and non- corrosive liquids (drinking water, glycol water) - 316L stainless steel range: corrosive liquids (demineralised seawater, chlorinated water...). BENEFITS Fewer mechanical and electrical constraints compared to a standard pump: - No more consecutive starting and stopping, - Flexibility of use, smoother operatio- nand less water-hammer, - Adjustment to the installation through the precise setting of speed and pressure. Quieter operation due to the adaptation of the pump speed to the requirements. User-friendly installation and use due to easy installation and operation. Savings: - Optimisation of the complete pump + motor + converter product, gua- ranteeing energy savings. - A single pump covers a complete range of standard pumps. - A single point of contact and a single supplier for a complete automatic system. APPLICATIONS OPERATING RANGE Flow rates of up to: 10 m 3 /h Manometric heads of up to: 65 m CE Max. delivery pressure: 16 and 25 bar Max. intake pressure: 10 bar Temperature range: -15° to +120°C** Max. ambient temperature: + 40°C DN (nominal diameter) of ports: DN 25 to 32 Reference MEI*: ≥ 0,10 *Minimum Efficiency Index ** according to mechanical seal and gasket VERTICAL STAINLESS STEEL MULTISTAGE PUMPS with integrated EVS* * Electronic Variation Speed • MULTi-VE 403 SINGLE-PHASE - Oval flanges • MULTi-VE 403 SINGLE-PHASE - Round flanges N.T. N o 131-11/ENG. - Ed. 3/10-14 Certified MULTI-VE single-phase MULTI-VE three-phase 1

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Page 1: OPERATING RANGE MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE · 2015-06-22 · 65 250 0 10 98 Qm3/h Hm MULTi-VE triphasé MULTi-VE monophas é MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

65

250

980 Qm3/h10

Hm

MULTi-VEtriphasé

MULTi-VEmonophasé

MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

Pumping of clean, non-muddy liquids in the housing and agricultural sectors.• Supply - Boosting• Watering - Irrigation• High-pressure washing• Heating - Air conditioning• Water treatment

Incorporation into modular pressure-boosting systems designed for the building market.

Pumped fluids:- 304 stainless steel range: clear and non-

corrosive liquids (drinking water, glycol water)- 316L stainless steel range: corrosive

liquids (demineralised seawater, chlorinated water...).

BENEFITS

• Fewer mechanical and electrical constraints compared to a standard pump:

- No more consecutive starting and stopping,

- Flexibility of use, smoother operatio-nand less water-hammer,

- Adjustment to the installation through the precise setting of speed and pressure.

• Quieter operation due to the adaptation of the pump speed to the requirements.

• User-friendly installation and use due to easy installation and operation.

• Savings:- Optimisation of the complete pump + motor + converter product, gua-ranteeing energy savings.

- A single pump covers a complete range of standard pumps.

- A single point of contact and a single supplier for a complete automatic system.

APPLICATIONS

OPERATING RANGEFlow rates of up to: 10 m3/hManometric heads of up to: 65 m CEMax. delivery pressure: 16 and 25 barMax. intake pressure: 10 barTemperature range: -15° to +120°C**Max. ambient temperature: + 40°CDN (nominal diameter) of ports: DN 25 to 32Reference MEI*: ≥ 0,10*Minimum Efficiency Index** according to mechanical seal and gasket

VERTICAL STAINLESS STEEL MULTISTAGE PUMPSwith integrated EVS*

* Electronic Variation Speed

• MULTi-VE 403 SINGLE-PHASE- Oval flanges

• MULTi-VE 403 SINGLE-PHASE - Round flanges

N.T. No 131-11/ENG. - Ed. 3/10-14

Certified

MULTI-VEsingle-phase

MULTI-VEthree-phase

1

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MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

DESIGN• Hydraulic part- Stainless steel impellers and stage housing.- Centrifugal Multi-stage.- Vertical axis, in-line suction/delivery ports in

the lower part.- Housing equipped with oval flanges for PN

16 and round flanges or Victaulic connectors for PN 25.

- Lower shaft guide bearing above the second stage.

- Standardised mechanical seal ensures leak-tightness of the shaft passage.

• Motor partClosed with flange and standardised shaft end for vertical operation, equipped with EVS.Motor connected to pump by coupling with a safety guard.Single-phase winding : 230 V ± 10%, 50 Hz 220 V ± 6%, 60 Hz 240 V ± 6%, 60 HzFrequency: 50 and 60 HzInsulation class: 155 (F) Protection class: IP55

BASIC CONSTRUCTIONMain parts Material

Non-corrosive liquids

Corrosive liquids

Pump sole plate EN GJL 250 cast ironSuction housing.ref. 304 S.Steel 316L S.SteelMotor lantern ring mount EN GJL 250 cast ironImpellers 304 S.Steel 316L S.SteelCells (stage housing) 304 S.Steel 316L S.SteelExternal pipe sleeve 304 S.Steel 316L S.SteelPump shaft 316L S.Steel 316L S.SteelIntermediate bearing Tungsten carbideMechanical seal Silicon carbide/CarbonO-rings EPDM* VITON**Plugs 316L S.Steel 316L S.Steel

* T° 120°C — **T°90°C316L stainless steel pumps only exist on PN 25 hou-sings with round flanges and "Victaulic" connectors.

NB: 304 1.(XCrNi 18-10) or 316 L 1.4404 (x2CrNiMo) stainless steel - recommended materials offering excellent corrosion resis-tance. Clean and clear liquids with no fibres and low sand/silica content (max. concentra-tion 40g/m3).

IDENTIFICATIONMULTi-VE-402-OSE-M2/2/OEM/XX/A

Pump family

Nominal flowrate in m3/h

Number of stages

O: PN16 flangesF: PN25 flangesR: Victaulic connector

G: Cast iron pump housing GJL 250 + 304 stainless steel hydraulics

S: 304L stainless steel pump housing + 304 stainless steel hydraulics

X: 316L stainless steel pump housing + 316 stainless steel hydraulics

E: EPDM O-ringsV: Viton O-rings

Nothing: without motorM2: 1~phase, mode 2M13:1~phase, modes 1 and 3

2 = 2 Pole

Original equipement manufacturer

Technical definition code

A: Version index

2

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Réseau

Courantréseau

Tension bus continu

Temps 0Hz < fréquence variable

Moteur asynchroneOnduleurRedresseur

Tension entre lesphases moteur

Tension perçuepar le moteur

MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

Electronic Speed Variation is a feature of the asynchronous motors on MULTi-VE centrifu-gal pumps. The aim is to regulate the speed of the alter-nating current motor by converting the voltage and frequency of the 220 - 240 V single-phase system at 50 or 60 Hz, into a system of three-phase voltages of variable frequencies and amplitudes.The frequency converter can thus be used to control the speed of the motor.This simultaneous action concerning frequency and voltage is carried out via two main elements: - A diode rectifier - A Pulse-Width Modulated (PWM) inverter

The rectifier is a diode bridge. The alterna-ting voltage that crosses this diode bridge is converted into a "rectified" current. At this stage, in order to improve the quality of the voltage at the rectifier outlet, a set of capa-citances and induction coils eliminates the slight residual waviness that emerges from the rectifier. We thus obtain a smoothed direct voltage referred to as the "DC bus".Following this change, the inverter will per-manently regulate the voltage at the variable voltage regulator outlet in order to optimise the magnetisation of the motor.The fixed voltage at the inverter input is converted into variable voltage via transis-tors. This principle is called Pulse Width Modulation (PWM).

These transistors are controlled by the microcontroller, which may or may not acti-vate them, thus allowing for the variation of frequency at the variable voltage regulator outlet.The transistors (IGTB: Insulated Gate Bipolar Transistors) thus operate in switching mode and act as switches to convert direct voltage into variable voltage. The activation or swit-ching frequency of the IGBTs allows for the creation of variable magnitudes of voltage and frequency. This frequency must be high in order to eliminate the noise generated by the magnetisation.

PRINCIPLE

Network

Main current

DC bus voltage

0Hz time < variable frequency

Rectifier Inverter

Voltage between motor phases

Voltage perceived by the motor

3

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MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

PRINCIPLE3 operating modes are possible depending on the application and the requirements through a choice of 2 product references (M13 and M2).• Mode 1 (M13)

• Mode 3 (M13)

Mode 3: frequency is varied by an external control. The powering on, stoppage and rotation speed of the pump are controlled by a 0-10 V or 4-20m A input signal.

Mode 1: The pump is installed like a MULTi-V standard pump, but its speed can be regula-ted manually, which allows it to operate over a range of flow rate/pressure curves.

22 : Low-water protec-tion (optional)

KEYS 1 - Strainer foot valve 2 - Pump suction valve3 - Pump delivery valve4 - Non-return valve5 - Filling/ bleeder plug 6 - Emptying/priming plug7 - Pipe mounts or collar8 - Strainer9 - Storage tank10 - Mains water supply11 - Switch/Isolating switch 13 - Concrete base block14 - Pressure sensor kit 15 - Tank 16 - Tank shut-off valve22 - Low-water protection23 - Hoisting hookSH = Suction head

4

Page 5: OPERATING RANGE MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE · 2015-06-22 · 65 250 0 10 98 Qm3/h Hm MULTi-VE triphasé MULTi-VE monophas é MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

KEYS 1 - Strainer foot valve 2 - Pump suction valve3 - Pump delivery valve4 - Non-return valve5 - Filling/ bleeder plug 6 - Emptying/priming plug7 - Pipe mounts or collar 8 - Strainer9 - Storage tank10 - Mains water supply11 - Switch/Isolating switch 13 - Concrete base block14 - Pressure sensor kit 15 - Tank 16 - Tank shut-off valve22 - Low-water protection23 - Hoisting hookSH= Suction head

Mode 2: Pump mode alone for pressure regulation. The pump is installed with its pressure sensor which can be attached to the pump or to the delivery pipe.The set point pressure value is regulated when the module is installed using the poten-tiometer on the side.

Operation: When the actual pressure, measured by the sensor, drops below the setpoint pressure, the pump starts up and regulates its speed in order to achieve the setpoint pressure. The pump stops automa-tically when it detects a zero flow rate and if it is equipped with a low-water protection system (optional).

• Mode 2 (M2)

PRINCIPLE3 operating modes are possible depending on the application and the requirements through a choice of 2 product references (M13 and M2).

5

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MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

MANAGEMENT OF THE INTEGRATED EVS SYSTEM• Display

Green diode: variable speed controller powered onPump operating or stopped

Red diode: fault Potentiometer

Maintenance diagnosisThe analysis is carried out according to para-meters such as:- Over/Undervoltage, - Sensor supply fault or severed cable, - Short-circuit, - Overload.The pump fault is then signalled by the red diode.

• Control laws in Mode 2

4-20 mA sensor

100% Value as a % of the maximum pressure of the sensor

0% Betw

een

0 an

d 2m

A, th

e ca

ble

is co

nsid

ered

to b

e se

vere

d.

Safe

ty z

one

0 2 4 20

0-10 V sensor

100% Value as a % of the maximum pressure of the sensor

0%

0 20Voltage input (V) Current input (mA)

6

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rendement optimal sur une grande plage de débit

NPSH maxi : fréquence —> 100 %

Qm3/h 1 2 3 4 5 6 7 8 9 10 11 12

� ������

Fréquence miniFréquence : 60%Fréquence : 70%Fréquence : 80%Fréquence : 90%Fréquence : 100%

MULTI-VE

0

5

10

15

20

25

30

35

40

45

50

Hm

Imp.gpm 11 22 33

Ql/min

Ql/s

25

1 2 3

75 125 175

Qm3/h0,0

0,2

0,4

0,6

0,8

1,0

21 43 65 87 10 119 12

� ��

��

kWP. abs. hyd.

Qm3/h 1 2 3 4 5 6 7 8 9 10 11 1202468

101214

NPSH

Qm3/h0

10203040506070

1 2 3 4 5 6 7 8 9 10 11 12

η%

� � ����

MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

PUMP PERFORMANCEPUMP CALCULATION TIPS A pump is represented by a network of curves corresponding to different frequencies (Hz) and thus to different rotation speeds of the motor. The frequency is expressed as a %.

An EVS pump is represented by a network of curves, with the understanding that all of the curves between 1 and 6 6 are covered.

With speed variation, the power consumption is adapted to the required Q/H, thus resulting in significant energy savings.

The NPSH of a MULTI-VE pump varies according to the curve on which it is situated. Therefore, it is important to know the desired setpoint pressure, especially for pump instal-lations in suction mode in wells, and to take account of the NPSH of the pump at max. frequency, i.e. at 100%. The max. suction head for this type of pump must not exceed 1 metre.

Here, the benefit of speed variation is once again demonstrated in terms of efficiency, as there is optimal efficiency over a wide range of flow rates, compared to a fixed-speed pump.

FrequencyFrequency:Frequency:Frequency:Frequency:Frequency:

Max. NPSH: frequency

Optimal efficiency over a wide range of flow rates

7

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0

5

10

15

20

25

30

35

40

45

50

55

60

65

70

1 2 3 4 5 6 7 8

0,0

0,2

0,4

0,6

0,8

1,0

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 80

2

4

6

8

10

0

10

20

30

40

50

1 2 3 4 5 6 7 8

0

5

10

15

20

25

30

35

40

45

1 2 3 4 5 6 7 8 9 10 11

1 2 3 4 5 6 7 8 9 10 11

0

2

4

6

8

10

12

0

10

20

30

40

50

60

1 2 3 4 5 6 7 8 9 10 11

1 2 3 4 5 6 7 8 9 10 110,0

0,2

0,4

0,6

0,8

1,0

� �

� �

� �

� �

� �

� �

Qm3/h

Qm3/h

Qm3/h

Qm3/h

Qm3/h

Qm3/h

Qm3/h

Qm3/h

Hm

kW kW

Hm

P. abs. hyd.P. abs. hyd.

η% η%

NPSH NPSH

� � � � � � � � � � � �

������

Fréquence miniFréquence : 60%Fréquence : 70%Fréquence : 80%Fréquence : 90%Fréquence : 100%

������

Fréquence miniFréquence : 60%Fréquence : 70%Fréquence : 80%Fréquence : 90%Fréquence : 100%

MULTI-VE 403 MISO 9906ISO 9906

MULTI-VE 204 M

Ql/min

Ql/s

25

0,5 1 1,5

50 75 100 Ql/min

Ql/s 0,5 11,5

50 150100

Imp.gpm 11 22 Imp.gpm 11 22 33

MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

HYDRAULIC PERFORMANCE – SINGLE-PHASE MULTI-VE 204 AND 403

FrequencyFrequency:Frequency:Frequency:Frequency:Frequency:

FrequencyFrequency:Frequency:Frequency:Frequency:Frequency:

8

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X

Bouchon de purge

Bouchon de vidange

100

171,6

250

75

100

157

204

5020

75

180

212

4 x ø12

Rp1"

PN 16

20

180

212

4 x ø12

100

171,6

210

ø 42

,4

50

VICTAULIC

PN 25

4 x ø12

X

øMREF

ASP.

180

212

4 x ø12

20

ø14

h2

�N 25

ø85

MULTi-VE MonophaséMoteur Pompe

Référence Commande

PN P2 Carc. Bride Fréq. T. In Fréq. T. In Fréq. T. In. H h2 ØM X Masse en kg kW moteur Hz V A Hz V A Hz V A mm mm mm mm emballage

sans avecMULTi-VE 204… 16 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 597,5 330,5 170 205 25,5 30MULTi-VE 204… 25 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 622,5 355,5 170 205 28,5 33MULTi-VE 204… Victaulic 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 597,5 330,5 170 205 28,5 33

MULTi-VE MonophaséMoteur Pompe

Référence PN P2 Carc. Bride Fréq. T. In Fréq. T. In Fréq. T. In. H h2 ØM X Masse en kg Commande kW moteur Hz V A Hz V A Hz V A mm mm mm mm emballage

sans avecMULTi-VE 403... 16 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 573,5 306,5 170 205 25 29,5MULTi-VE 403... 25 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 598,5 331,5 170 205 26 30,5MULTi-VE 403... Victaulic 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 598,5 331,5 170 205 26 30,5

100

157

204

5020

75

180

212

4 x ø12

Rp1"

20

180

212

4 x ø12

PN 16

PN 25

4 x ø12

X

øM

X

Bouchonde purge

Bouchonde vidange

100

171,6

250

75

180

212

4 x ø12

20

ø18

h2

H 100

171,6

210

ø 42

,4

50

VICTAULIC

REF

ASP.

DN 32 ø100

MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

ELECTRICAL AND DIMENSIONAL SPECIFICATIONS - SINGLE-PHASE MULTI-VE 204

ELECTRICAL AND DIMENSIONAL SPECIFICATIONS - SINGLE-PHASE MULTI-VE 403

Drain plug

Drain plug

MULTi-VE Single-phaseMotor Pump

Order Reference

PN P2 Casing Flange Freq. T. In Freq. T. In Freq. T. In. H h2 ØM X Mass in kg kW motor Hz V A Hz V A Hz V A mm mm mm mm packaging

Without With

Drain plug

Drain plug

MULTi-VE Single-phaseMotor Pump

Order PN P2 Casing Flange Freq. T. In Freq. T. In Freq. T. In. H h2 ØM X Mass en kg Reference kW motor Hz V A Hz V A Hz V A mm mm mm mm packaging

Without With

9

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MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE

KIT CAPTEUR DE PRESSION : ACCESSOIRE DE MONTAGE PARTICULARITÉSa) ElectricalAll single-phase types: - 230 V ± 10% /50 Hz - 220 V ± 6% /60 Hz- 240 V ± 6% /60 Hz

b) Fitting- Installation in an easily accessible place. For

heavy pumps, provide a hoisting hook on the pump axis to allow for easy dismantling.

- Mounting on a > 10 cm tall concrete block, fixing by anchor bolts.

- Pump axis always horizontal.

Connection to the system using "Victaulic" quick connectors or backflanges.

c) Packaging- Oval-flanged pumps: supplied with cast-iron

oval back flanges for screw-on pipe, gaskets and bolts.

- Round-flanged pumps: supplied with gaskets and bolts, without backflanges (optional).

- Pumps with quick connectors for “Victaulic” collars: supplied without collars (optional).

RECOMMENDED ACCESSORIES• Shut-off valves.• Screw-on or weld-on back flanges (steel or

stainless steel).• “Victaulic”-type quick connectors.• Vibration-damping sleeves.• Bladder or galvanised tank.• Surge tank.• Non-return valves (with cone or flap, with

spring if operating in Mode 2).• Low-water protection kit (Modes 1, 2 and 3).• Regulating pressure sensor kit.

Sensor kit 6 bar Order reference Item reference MULTi-VE 403 CAPTPRESS 6B 4048063Sensor kit 10 bar MULTi-VE 204 CAPTPRESS 10B 4048064

PRESSURE SENSOR KIT: MOUNTING ACCESSORY

10