operating range multi-ve single-phasemulti-ve single-phase · 2015-06-22 · 65 250 0 10 98 qm3/h...
TRANSCRIPT
65
250
980 Qm3/h10
Hm
MULTi-VEtriphasé
MULTi-VEmonophasé
MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
Pumping of clean, non-muddy liquids in the housing and agricultural sectors.• Supply - Boosting• Watering - Irrigation• High-pressure washing• Heating - Air conditioning• Water treatment
Incorporation into modular pressure-boosting systems designed for the building market.
Pumped fluids:- 304 stainless steel range: clear and non-
corrosive liquids (drinking water, glycol water)- 316L stainless steel range: corrosive
liquids (demineralised seawater, chlorinated water...).
BENEFITS
• Fewer mechanical and electrical constraints compared to a standard pump:
- No more consecutive starting and stopping,
- Flexibility of use, smoother operatio-nand less water-hammer,
- Adjustment to the installation through the precise setting of speed and pressure.
• Quieter operation due to the adaptation of the pump speed to the requirements.
• User-friendly installation and use due to easy installation and operation.
• Savings:- Optimisation of the complete pump + motor + converter product, gua-ranteeing energy savings.
- A single pump covers a complete range of standard pumps.
- A single point of contact and a single supplier for a complete automatic system.
APPLICATIONS
OPERATING RANGEFlow rates of up to: 10 m3/hManometric heads of up to: 65 m CEMax. delivery pressure: 16 and 25 barMax. intake pressure: 10 barTemperature range: -15° to +120°C**Max. ambient temperature: + 40°CDN (nominal diameter) of ports: DN 25 to 32Reference MEI*: ≥ 0,10*Minimum Efficiency Index** according to mechanical seal and gasket
VERTICAL STAINLESS STEEL MULTISTAGE PUMPSwith integrated EVS*
* Electronic Variation Speed
• MULTi-VE 403 SINGLE-PHASE- Oval flanges
• MULTi-VE 403 SINGLE-PHASE - Round flanges
N.T. No 131-11/ENG. - Ed. 3/10-14
Certified
MULTI-VEsingle-phase
MULTI-VEthree-phase
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MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
DESIGN• Hydraulic part- Stainless steel impellers and stage housing.- Centrifugal Multi-stage.- Vertical axis, in-line suction/delivery ports in
the lower part.- Housing equipped with oval flanges for PN
16 and round flanges or Victaulic connectors for PN 25.
- Lower shaft guide bearing above the second stage.
- Standardised mechanical seal ensures leak-tightness of the shaft passage.
• Motor partClosed with flange and standardised shaft end for vertical operation, equipped with EVS.Motor connected to pump by coupling with a safety guard.Single-phase winding : 230 V ± 10%, 50 Hz 220 V ± 6%, 60 Hz 240 V ± 6%, 60 HzFrequency: 50 and 60 HzInsulation class: 155 (F) Protection class: IP55
BASIC CONSTRUCTIONMain parts Material
Non-corrosive liquids
Corrosive liquids
Pump sole plate EN GJL 250 cast ironSuction housing.ref. 304 S.Steel 316L S.SteelMotor lantern ring mount EN GJL 250 cast ironImpellers 304 S.Steel 316L S.SteelCells (stage housing) 304 S.Steel 316L S.SteelExternal pipe sleeve 304 S.Steel 316L S.SteelPump shaft 316L S.Steel 316L S.SteelIntermediate bearing Tungsten carbideMechanical seal Silicon carbide/CarbonO-rings EPDM* VITON**Plugs 316L S.Steel 316L S.Steel
* T° 120°C — **T°90°C316L stainless steel pumps only exist on PN 25 hou-sings with round flanges and "Victaulic" connectors.
NB: 304 1.(XCrNi 18-10) or 316 L 1.4404 (x2CrNiMo) stainless steel - recommended materials offering excellent corrosion resis-tance. Clean and clear liquids with no fibres and low sand/silica content (max. concentra-tion 40g/m3).
IDENTIFICATIONMULTi-VE-402-OSE-M2/2/OEM/XX/A
Pump family
Nominal flowrate in m3/h
Number of stages
O: PN16 flangesF: PN25 flangesR: Victaulic connector
G: Cast iron pump housing GJL 250 + 304 stainless steel hydraulics
S: 304L stainless steel pump housing + 304 stainless steel hydraulics
X: 316L stainless steel pump housing + 316 stainless steel hydraulics
E: EPDM O-ringsV: Viton O-rings
Nothing: without motorM2: 1~phase, mode 2M13:1~phase, modes 1 and 3
2 = 2 Pole
Original equipement manufacturer
Technical definition code
A: Version index
2
Réseau
Courantréseau
Tension bus continu
Temps 0Hz < fréquence variable
Moteur asynchroneOnduleurRedresseur
Tension entre lesphases moteur
Tension perçuepar le moteur
MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
Electronic Speed Variation is a feature of the asynchronous motors on MULTi-VE centrifu-gal pumps. The aim is to regulate the speed of the alter-nating current motor by converting the voltage and frequency of the 220 - 240 V single-phase system at 50 or 60 Hz, into a system of three-phase voltages of variable frequencies and amplitudes.The frequency converter can thus be used to control the speed of the motor.This simultaneous action concerning frequency and voltage is carried out via two main elements: - A diode rectifier - A Pulse-Width Modulated (PWM) inverter
The rectifier is a diode bridge. The alterna-ting voltage that crosses this diode bridge is converted into a "rectified" current. At this stage, in order to improve the quality of the voltage at the rectifier outlet, a set of capa-citances and induction coils eliminates the slight residual waviness that emerges from the rectifier. We thus obtain a smoothed direct voltage referred to as the "DC bus".Following this change, the inverter will per-manently regulate the voltage at the variable voltage regulator outlet in order to optimise the magnetisation of the motor.The fixed voltage at the inverter input is converted into variable voltage via transis-tors. This principle is called Pulse Width Modulation (PWM).
These transistors are controlled by the microcontroller, which may or may not acti-vate them, thus allowing for the variation of frequency at the variable voltage regulator outlet.The transistors (IGTB: Insulated Gate Bipolar Transistors) thus operate in switching mode and act as switches to convert direct voltage into variable voltage. The activation or swit-ching frequency of the IGBTs allows for the creation of variable magnitudes of voltage and frequency. This frequency must be high in order to eliminate the noise generated by the magnetisation.
PRINCIPLE
Network
Main current
DC bus voltage
0Hz time < variable frequency
Rectifier Inverter
Voltage between motor phases
Voltage perceived by the motor
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MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
PRINCIPLE3 operating modes are possible depending on the application and the requirements through a choice of 2 product references (M13 and M2).• Mode 1 (M13)
• Mode 3 (M13)
Mode 3: frequency is varied by an external control. The powering on, stoppage and rotation speed of the pump are controlled by a 0-10 V or 4-20m A input signal.
Mode 1: The pump is installed like a MULTi-V standard pump, but its speed can be regula-ted manually, which allows it to operate over a range of flow rate/pressure curves.
22 : Low-water protec-tion (optional)
KEYS 1 - Strainer foot valve 2 - Pump suction valve3 - Pump delivery valve4 - Non-return valve5 - Filling/ bleeder plug 6 - Emptying/priming plug7 - Pipe mounts or collar8 - Strainer9 - Storage tank10 - Mains water supply11 - Switch/Isolating switch 13 - Concrete base block14 - Pressure sensor kit 15 - Tank 16 - Tank shut-off valve22 - Low-water protection23 - Hoisting hookSH = Suction head
4
MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
KEYS 1 - Strainer foot valve 2 - Pump suction valve3 - Pump delivery valve4 - Non-return valve5 - Filling/ bleeder plug 6 - Emptying/priming plug7 - Pipe mounts or collar 8 - Strainer9 - Storage tank10 - Mains water supply11 - Switch/Isolating switch 13 - Concrete base block14 - Pressure sensor kit 15 - Tank 16 - Tank shut-off valve22 - Low-water protection23 - Hoisting hookSH= Suction head
Mode 2: Pump mode alone for pressure regulation. The pump is installed with its pressure sensor which can be attached to the pump or to the delivery pipe.The set point pressure value is regulated when the module is installed using the poten-tiometer on the side.
Operation: When the actual pressure, measured by the sensor, drops below the setpoint pressure, the pump starts up and regulates its speed in order to achieve the setpoint pressure. The pump stops automa-tically when it detects a zero flow rate and if it is equipped with a low-water protection system (optional).
• Mode 2 (M2)
PRINCIPLE3 operating modes are possible depending on the application and the requirements through a choice of 2 product references (M13 and M2).
5
MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
MANAGEMENT OF THE INTEGRATED EVS SYSTEM• Display
Green diode: variable speed controller powered onPump operating or stopped
Red diode: fault Potentiometer
Maintenance diagnosisThe analysis is carried out according to para-meters such as:- Over/Undervoltage, - Sensor supply fault or severed cable, - Short-circuit, - Overload.The pump fault is then signalled by the red diode.
• Control laws in Mode 2
4-20 mA sensor
100% Value as a % of the maximum pressure of the sensor
0% Betw
een
0 an
d 2m
A, th
e ca
ble
is co
nsid
ered
to b
e se
vere
d.
Safe
ty z
one
0 2 4 20
0-10 V sensor
100% Value as a % of the maximum pressure of the sensor
0%
0 20Voltage input (V) Current input (mA)
6
�
rendement optimal sur une grande plage de débit
NPSH maxi : fréquence —> 100 %
Qm3/h 1 2 3 4 5 6 7 8 9 10 11 12
�
�
�
�
�
� ������
Fréquence miniFréquence : 60%Fréquence : 70%Fréquence : 80%Fréquence : 90%Fréquence : 100%
MULTI-VE
0
5
10
15
20
25
30
35
40
45
50
Hm
Imp.gpm 11 22 33
Ql/min
Ql/s
25
1 2 3
75 125 175
Qm3/h0,0
0,2
0,4
0,6
0,8
1,0
21 43 65 87 10 119 12
� ��
��
kWP. abs. hyd.
Qm3/h 1 2 3 4 5 6 7 8 9 10 11 1202468
101214
NPSH
Qm3/h0
10203040506070
1 2 3 4 5 6 7 8 9 10 11 12
η%
� � ����
MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
PUMP PERFORMANCEPUMP CALCULATION TIPS A pump is represented by a network of curves corresponding to different frequencies (Hz) and thus to different rotation speeds of the motor. The frequency is expressed as a %.
An EVS pump is represented by a network of curves, with the understanding that all of the curves between 1 and 6 6 are covered.
With speed variation, the power consumption is adapted to the required Q/H, thus resulting in significant energy savings.
The NPSH of a MULTI-VE pump varies according to the curve on which it is situated. Therefore, it is important to know the desired setpoint pressure, especially for pump instal-lations in suction mode in wells, and to take account of the NPSH of the pump at max. frequency, i.e. at 100%. The max. suction head for this type of pump must not exceed 1 metre.
Here, the benefit of speed variation is once again demonstrated in terms of efficiency, as there is optimal efficiency over a wide range of flow rates, compared to a fixed-speed pump.
FrequencyFrequency:Frequency:Frequency:Frequency:Frequency:
Max. NPSH: frequency
Optimal efficiency over a wide range of flow rates
7
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
1 2 3 4 5 6 7 8
0,0
0,2
0,4
0,6
0,8
1,0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 80
2
4
6
8
10
0
10
20
30
40
50
1 2 3 4 5 6 7 8
0
5
10
15
20
25
30
35
40
45
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11
0
2
4
6
8
10
12
0
10
20
30
40
50
60
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 110,0
0,2
0,4
0,6
0,8
1,0
�
� �
�
�
� �
�
�
� �
�
�
� �
�
�
� �
�
�
� �
�
Qm3/h
Qm3/h
Qm3/h
Qm3/h
Qm3/h
Qm3/h
Qm3/h
Qm3/h
Hm
kW kW
Hm
P. abs. hyd.P. abs. hyd.
η% η%
NPSH NPSH
� � � � � � � � � � � �
������
Fréquence miniFréquence : 60%Fréquence : 70%Fréquence : 80%Fréquence : 90%Fréquence : 100%
������
Fréquence miniFréquence : 60%Fréquence : 70%Fréquence : 80%Fréquence : 90%Fréquence : 100%
MULTI-VE 403 MISO 9906ISO 9906
MULTI-VE 204 M
Ql/min
Ql/s
25
0,5 1 1,5
50 75 100 Ql/min
Ql/s 0,5 11,5
50 150100
Imp.gpm 11 22 Imp.gpm 11 22 33
MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
HYDRAULIC PERFORMANCE – SINGLE-PHASE MULTI-VE 204 AND 403
FrequencyFrequency:Frequency:Frequency:Frequency:Frequency:
FrequencyFrequency:Frequency:Frequency:Frequency:Frequency:
8
X
Bouchon de purge
Bouchon de vidange
100
171,6
250
75
100
157
204
5020
75
180
212
4 x ø12
Rp1"
PN 16
20
180
212
4 x ø12
100
171,6
210
ø 42
,4
50
VICTAULIC
PN 25
4 x ø12
X
øMREF
ASP.
180
212
4 x ø12
20
ø14
h2
�
�N 25
ø85
MULTi-VE MonophaséMoteur Pompe
Référence Commande
PN P2 Carc. Bride Fréq. T. In Fréq. T. In Fréq. T. In. H h2 ØM X Masse en kg kW moteur Hz V A Hz V A Hz V A mm mm mm mm emballage
sans avecMULTi-VE 204… 16 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 597,5 330,5 170 205 25,5 30MULTi-VE 204… 25 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 622,5 355,5 170 205 28,5 33MULTi-VE 204… Victaulic 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 597,5 330,5 170 205 28,5 33
MULTi-VE MonophaséMoteur Pompe
Référence PN P2 Carc. Bride Fréq. T. In Fréq. T. In Fréq. T. In. H h2 ØM X Masse en kg Commande kW moteur Hz V A Hz V A Hz V A mm mm mm mm emballage
sans avecMULTi-VE 403... 16 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 573,5 306,5 170 205 25 29,5MULTi-VE 403... 25 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 598,5 331,5 170 205 26 30,5MULTi-VE 403... Victaulic 1,1 80 FT100 50 230 12,4 60 220 12,7 60 240 12,1 598,5 331,5 170 205 26 30,5
100
157
204
5020
75
180
212
4 x ø12
Rp1"
20
180
212
4 x ø12
PN 16
PN 25
4 x ø12
X
øM
X
Bouchonde purge
Bouchonde vidange
100
171,6
250
75
180
212
4 x ø12
20
ø18
h2
H 100
171,6
210
ø 42
,4
50
VICTAULIC
REF
ASP.
DN 32 ø100
MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
ELECTRICAL AND DIMENSIONAL SPECIFICATIONS - SINGLE-PHASE MULTI-VE 204
ELECTRICAL AND DIMENSIONAL SPECIFICATIONS - SINGLE-PHASE MULTI-VE 403
Drain plug
Drain plug
MULTi-VE Single-phaseMotor Pump
Order Reference
PN P2 Casing Flange Freq. T. In Freq. T. In Freq. T. In. H h2 ØM X Mass in kg kW motor Hz V A Hz V A Hz V A mm mm mm mm packaging
Without With
Drain plug
Drain plug
MULTi-VE Single-phaseMotor Pump
Order PN P2 Casing Flange Freq. T. In Freq. T. In Freq. T. In. H h2 ØM X Mass en kg Reference kW motor Hz V A Hz V A Hz V A mm mm mm mm packaging
Without With
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MULTI-VE SINGLE-PHASEMULTI-VE SINGLE-PHASE
KIT CAPTEUR DE PRESSION : ACCESSOIRE DE MONTAGE PARTICULARITÉSa) ElectricalAll single-phase types: - 230 V ± 10% /50 Hz - 220 V ± 6% /60 Hz- 240 V ± 6% /60 Hz
b) Fitting- Installation in an easily accessible place. For
heavy pumps, provide a hoisting hook on the pump axis to allow for easy dismantling.
- Mounting on a > 10 cm tall concrete block, fixing by anchor bolts.
- Pump axis always horizontal.
Connection to the system using "Victaulic" quick connectors or backflanges.
c) Packaging- Oval-flanged pumps: supplied with cast-iron
oval back flanges for screw-on pipe, gaskets and bolts.
- Round-flanged pumps: supplied with gaskets and bolts, without backflanges (optional).
- Pumps with quick connectors for “Victaulic” collars: supplied without collars (optional).
RECOMMENDED ACCESSORIES• Shut-off valves.• Screw-on or weld-on back flanges (steel or
stainless steel).• “Victaulic”-type quick connectors.• Vibration-damping sleeves.• Bladder or galvanised tank.• Surge tank.• Non-return valves (with cone or flap, with
spring if operating in Mode 2).• Low-water protection kit (Modes 1, 2 and 3).• Regulating pressure sensor kit.
Sensor kit 6 bar Order reference Item reference MULTi-VE 403 CAPTPRESS 6B 4048063Sensor kit 10 bar MULTi-VE 204 CAPTPRESS 10B 4048064
PRESSURE SENSOR KIT: MOUNTING ACCESSORY
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