operation, maintenance, parts manualdo not alter the engine governor settings from that indicated in...

Doosan Infracore Portable Power 1293 Glenway DriveStatesville, N.C. 28625www.doosanportablepower.com

Book: 13203120 (2008) Rev A

This manual contains important safety information.

Do not destroy this manual.

This manual must be available to the personnel who operate and maintain this machine.

OPERATION, MAINTENANCE,

REVERSIBLE PLATE COMPACTOR

BXR-60H

PARTS MANUAL

BXR-60H REVERSIBLE PLATE COMPACTOROPERATION AND MAINTENANCE MANUAL

COMMUNICATION NO. 13203120

This manual should be used with all related supplemental books, engine and transmission manuals, and part books.Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.

If any questions arise concerning this publication or others, contact your local distributor for the latest availableinformation.

Contents of this manual are based on information in effect at the time of publication and are subject to change withoutnotice.

CONTENTS SECTION

SAFETY PRECAUTIONS AND GUIDELINES 1

INTRODUCTION 2

SYMBOL IDENTIFICATION AND METRIC CONVERSION 3

OPERATING INSTRUCTIONS 4

FUEL AND LUBRICATION SPECIFICATIONS 5

INITIAL BREAK-IN MAINTENANCE 6

TROUBLE SHOOTING AND GENERAL MAINTENANCE 7

10 HOUR OR DAILY ROUTINE MAINTENANCE 8

50 HOURS OR WEEKLY ROUTINE MAINTENANCE 9

100 HOURS OR MONTHLY MAINTENANCE 10

250 HOURS OR QUARTERLY ROUTINE MAINTENANCE 11

500 HOURS OR SEMI-ANNUAL ROUTINE MAINTENANCE 12

1000 HOURS OR ANNUAL ROUTINE MAINTENANCE 13

ROUTINE ADJUSTMENTS 14

MISCELLANEOUS AND OPTIONAL EQUIPMENT 15

SCHEMATICS 16

SPECIFICATIONS 17

PARTS MANUAL 18

i,ii

1-1

SECTION 1 -SAFETY PRECAUTIONS AND GUIDELINES

Contents ............................................................................................................................................................................................... Page

OVERVIEW .......................................................................................................................................................................... 1PRE-START INSPECTION .................................................................................................................................................. 1OPERATING ........................................................................................................................................................................ 1MAINTENANCE .................................................................................................................................................................. 2OERATING PROCEDURES ............................................................................................................................................................... 2

OVERVIEW

Before you operate, maintain, or in any other way, use this machine, read and study this manual. Know how to safety use thecompactor’s controls and what you must do for safe maintenance.

BEFORE YOU OPERATE, MAINTAIN OR IN ANY OTHER WAY, OPERATE THIS MACHINE:

READ and STUDY this manual. KNOW how to safely use the unit’s controls and what you must do for safe maintenance.

The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. Nevertheless, itsuse may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other materialproperty. •

ALWAYS wear or use the proper safety items required for your personal protection.

For reasons of security, long hair must be tied back or otherwise secured, garments must be close-fitting and no jewellery -such as rings - may be worn. Injury may result from being caught up in the machinery or from rings catching on moving parts.•

If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT ANYINGERSOLL-RAND DISTRIBUTOR. NEVER GUESS - ALWAYS CHECK.

Never make any modifications, additions or conversions which might affect safety without the supplier’s approval. This alsoapplies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.•

Observe all fire-warning and fire-fighting procedures. •

PRE-START INSPECTION

INSPECT your machine. Have any malfunctioning, broken or missing parts corrected or replaced before use.

Check the machine at least once per working shift for obvious damage and defects. Report any changes (incl. changes in themachine’s working behaviour) to the competent organisation/person immediately. If necessary, stop the machine immediatelyand lock it. •

Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state.

Operate the machine only if all protective and safety oriented devices, such as removable safety devices, emergency shut-offequipment, sound-proofing elements and exhausts, are in place and fully functional. •


1-2

The electrical equipment of machines is to be inspected and checked at regular intervals. Defects such as loose connectionsor scorched cables must be rectified immediately. •

VERIFY that all the instruction and safety labels are in place and readable. These are as important as any other equipmenton the compactor.NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilledfuel immediately.

CHECK for WARNING tags placed on the machine. DO NOT operate the equipment until repairs have been made and theWARNING tags are removed by authorized personnel.

KNOW the location of the Emergency Shut-Down Control if the machine is so equipped.

OPERATING

In the event of safety-relevant modifications or changes in the behaviour of the machine during operation, stop the machineimmediately and report the malfunction to the competent authority/person. •

Always wear the prescribed ear protectors. •

Always make sure that no person or obstruction is in your line of travel. Watch your step to avoid tripping.

USE extreme caution and be observant when working in close quarters or congested areas.

Before beginning work, familiarize yourself with the surroundings and circumstances of the site, such as obstacles in the workingand travelling area, the soil bearing capacity and any barriers separating the construction site from public roads. •

When travelling on public roads, ways and places always observe the valid traffic regulations and, if necessary, make surebeforehand that the machine is in a condition compatible with these regulations •

Always keep at a distance from the edges of building pits and slopes. •

DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES CAN KILL.

DO NOT operate the compactor on non-compactable material, such as concrete or hardened asphalt.

MAINTENANCE

Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, includinginformation on the replacement of parts and equipment. These activities may be executed by skilled personnel only. •

Ensure that the maintenance area is adequately secured. •

Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, includinginformation on the replacement of parts and equipment. These activities may be executed by skilled personnel only. •

After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose connections, chafe marks and damage. Anydefects found must be rectified without delay. •

Always tighten any screwed connections that have been loosened during maintenance and repair. •

1-3


Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately uponcompletion of the maintenance and repair work. •

Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact. •AVOID, whenever possible, servicing, cleaning or examining the unit with the engine running.

NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilledfuel immediately.

ALWAYS disconnect the spark plug before performing any work on the unit.

DO NOT alter the engine governor settings from that indicated in the engine manual.

ALWAYS replace damaged or lost decals. Refer to the Parts Manual for the proper location and part number of all decals.

Carry out welding, flame-cutting and grinding work on the machine only if this has been expressly authorized, as there maybe a risk of explosion and fire. •

Before carrying out welding, flame-cutting and grinding operations, clean the machine and its surroundings from dust and otherinflammable substances and make sure that the premises are adequately ventilated (risk of explosion). •

1-3,1-4

SECTION 2 - INTRODUCTION

2-1

EXCELLENT CHOICE! The Reversible Plate Compactor from Doosan Infracore Portable Power you have chosen will give you many hours of maintenance free operation resulting in a faster return of your investment.

Safe operation depends on reliable equipment and the use of proper operating procedures. Performing the checks andservices described in this manual will help keep your machine in good condition. The recommended operation procedureswill help you avoid unsafe practices.

Safety notes have been included throughout this manual to help you avoid injury and prevent damage to the equipment. Thesenotes are not intended to cover all eventualities; it is impossible to anticipate and evaluate all possible methods of operation.Therefore, you are the only person who can guarantee safe operation and maintenance.

It is important that any procedure not specifically recommended in this manual be thoroughly evaluated from the standpointof safety before it is implemented.

Continuing improvement and advancement of product design may cause changes to your machine which may not be includedin this publication. Each publication is reviewed and revised, as required, to update and include these changes in later editions.Doosan Infracore Portable Power reserves the right to modify or make changes within a specific model group without notice andwithout incurring any liability to retrofit units previously shipped from the factory. Contact your Doosan Infracore PortablePower Distributor for non-routine maintenance information that is not covered in this publication.

2-1,2-2

SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION

3-1

Contents ____________________________________________________________________________________Page

INTERNATIONAL MACHINE SYMBOLS ____________________________________________________________ 1INTERNATIONAL HIGHWAY SYMBOLS ____________________________________________________________ 2CONVERSION SYMBOLS ________________________________________________________________________ 4

INTERNATIONAL MACHINE SYMBOLS

The following explains the meaning of international symbols that may appear on your machine

OIL PRESSURE

WATER TEMPERATURE

ON / OFF

- LIGHTS

WATER

BATTERY

AMMETER OR VOLTMETER

AIR PRESSURE

-LOW AIR PRESSURE

ENGINE RPM

BRAKE

HORN

CAUTION

GAS

SLOW

FAST

TRANSMISSION

GREASE

OIL

HYDRAULIC OIL

HOURS

NEUTRAL

LOW ENGINE RPM.

BRAKE - PARK

VIBRATION

AMPLITUDE

FREQUENCY

CAUTION - PRESSURIZED

梶原洋

四角形

3-2


INTERNATIONAL HIGHWAY SYMBOLS

The following symbols may also appear in a yellow square instead of a red triangle.

road bends

dangerous bend

double bend

dangerous descent

steep ascent

carriageway narrows

carriageway narrows

"end of priority" sign

oncomig traffic has priority

priority over oncoming traffic

swing bridge

road leads onto quay or river bank

uneven road

ridge

dip

slippery road

loose gravel

no entry for power driven vehicles

no entry for vehicles exceeding width

no entry for vehicles exceeding length

falling rocks

pedestrian crossing

road work

light signals


3-3

two-way traffic

other dangers

level crossing

level crossing

no entry

closed to all vehicles in bothdirections

Intersection, user must give way

intersection user must give way

Intersection user must give way

"give way" sign

stop sign (new)

stop sign (old)

"priority road" sign

no entry for vehicles exceeding weight

no entry for vehicle axle weight exceeding

no u-turn

no turn direction shown

no entry for power driven vehicles

3-4


TO CONVERT INTO MULTIPLY BYOMREGNET FRA TIL MULTIPLICERES MED

bar pound/sq.in 14.50bar kilopascals 100.centigrade fahrenheit (C° x 9/5) + 32centimeters inches 0.3937centimeters millimeters 10.0circumference radians 6.283cubic centimeters cu.inches 0.06102degrees (angle) radians 0.01745degrees/sec. revolutions/min 0.1667feet meters 0.3048feet/min meters/min. 0.3048foot-pounds kg-meters 0.1383gallons liters 3.785Hertz vibrations/min. 60.horsepower kilowatts 0.7457inches centimeters 2.540inches millimeters 25.40kilograms pounds 2.250kilogram meters foot-pounds 7.233kilopascal pounds/sq.in 0.1450kilopascal bars 0.01kilowatts horsepower 1.341liters gallons (U.S. liq) 0.2642liters pints (U.S. liq) 2.113liters quarts (U.S. liq) 1.057meters feet 3.281meters inches 39.37meters/min feet/sec 0.05468miles/hr kms/hr 1.609millimeters inches 0.03937Newtons pounds 4.448Newton-meter pound-feet 0.737pints (liq) liters 0.4732pounds kilograms 0.4536pounds Newtons 0.225pound feet Newton-meter 1.356pounds/ft. kgs/meter 1.488pounds/sq in bars 0.06895pounds/sq in kilopascals 6.895quarts (liq) Liters 0.9463radians degrees 57.30radians/sec revolutions/min 9.549revolutions/min degrees/sec 6.0revolutions/min radians/sec 0.1047temperature (°C) + 17.78 temperature (°F) 1.8temperature (°F) - 32 temperature (°C) 5/9tons (short) tons (metric) 0.9078vibrations/min Hertz 0.0167

SECTION 4 - OPERATING INSTRUCTIONS

4-1

Contents Page

SAFETY CHECKS - PRE-STARTING _________________________________________________________________1INSPECTION PRIOR TO OPERATION ________________________________________________________________2OPERATION _____________________________________________________________________________________2STORAGE ______________________________________________________________________________________6

Improper maintenance can be hazardous.

Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,service or repairs.

SAFETY CHECKS - PRE-STARTING

Before starting each day, in addition to the 10 hour daily routine maintenance, check or inspect the following items to ensuretrouble free performance.

1. Check fluid lines, hoses, fittings, filler openings, drain plugs, pressure cap, muffler, safety shrouds and the area underneaththe unit for signs of leakage or damage. Fix any leaks and correct any damage before operating.

2. Inspect the entire unit for damaged or missing parts and repair or replace them as needed.

3. Check the fuel level. If necessary, fill the fuel tank with the proper fuel.

4. Check all fastening hardware to ensure it is adequately tightened and that none is missing or broken.

5. Do not operate faulty equipment.

6. Be observant of people and obstructions within the work area.

Please read “INSTRUCTIONS FOR USE” for HONDA engine GX120 and this instruction manual for correct use and care.Please check if the unit is correctly maintained in good operating condition.


4-2

INSPECTION PRIOR TO OPERATION

CHECK ENGINE OIL Before checking or refilling engine oil, be sure the rammer is located on a stable level surface.Do not thread the gauge into oil filler to check oil level. If the oil level is below the lower level line on the dipstick, refill with theproper oil to the upper level (to the neck of oil filler). See section 9.

CHECK ENGINE FUEL

Do not refuel while smoking, near an open flame or other potential hazards.

CLEANING AIR CLEANERCheck Air Cleaner to be sure it is clean and not comtaminated. If it needs cleaning perform the follwing steps:Remove the outer urethane foam and inner element. Wash the element in kerosene or diesel fuel. Saturate it in a mixtureof 3 parts kerosene or diesel fuel and 1 part engine oil. Shake off excessive oil and reinstall. Wash the air cleaner caseusing kerosene. After cleaning it up, apply engine oil on the inner part of the case.

If the air cleaner element is seriously contaminated engine start up may fail or poor output and malfunction of the enginemay result.

CHECK EACH PART FOR LOSE OR BROKEN BOLTS AND NUTSTighten loose bolts and nuts, if any. Check each part for fuel or oil leak. Replace broken or damaged parts, if any, withnew ones.

OPERATION

1. Release the operating handle by pulling upward on the handle pin (1, Figure 4-1) and move the operating handle down tothe operating position.

Figure 4-1

①①①


4-3

STARTING1. Turn the Engine Switch (Figure 4-2) to the "ON" position.

Figure 4-2

2. Move the fuel valve lever (Figure 4-3) to the "ON" position.

Figure 4-3

3. Close the CHOKE LEVER (Figure 4-4). If the engine is cold or the ambient temperature is low, close the Choke Lever fully.If the engine is warm or the ambient temperature is high, open the Choke Lever half-way, or keep it fully open.

Figure 4-4


4-4

4. Position THROTTLE LEVER ( Figure 4-5) away from the “LOW” position.

Figure 4-5

Avoid fully pulling out the rope. Return the Handle to its original position.

5.Pull the STARTER GRIP ( Figure 4-6) of RECOIL STARTER slowly until resistance is felt. This is the “COMPRESSION”point. Return the Handle to its original position and pull swiftly. After starting the engine, allow the Starter Grip to return toits original position while still holding the Starter Grip.

Figure 4-6

After the engine starts, allow it to run at the low speed and warm it up without load for about five minutes. Fully open CHOKELEVER (Figure 4-4) gradually.

COMPACTOR OPERATION

1. Shift the Throttle Lever (Figure 4-5) to “HIGH” speed position.This allows the unit to start vibration. always operate the unit in the "HIGH" position to avoid damage to the clutch.

Low

High

Throttle Lever


4-5

When the machine is moving in the reverse direction, the operator must be to the right or left side of the compactor. Do not operatefrom behind the operating handle.

2. Move the diretion CONTROL LEVER ( Figure 4-7) to the "FORWARD" or "REVERSE"position for the desired direction of traveland safe speed of travel as determined by conditions.

Figure 4-7

STOPPING

Do not stop engine suddenly while running at high speed

1. Shift the throttle lever (Figure 4-5) to “LOW” speed position.

2. Allow the engine to run at low speed for 2-3 minutes before stopping.

3. Turn the engine switch (Figure 4-2) to the "OFF" position.

4. Move fuel valve lever(Figure 4-3) to the "OFF" position.

LONG TERM STORAGE

Discharge fuel (No Smoking !)

1. Drain fuel from the fuel tank.

2. Off the fuel valve lever.

3. Move the operating handle to the verical position and secure with handle pin (1, Figure 4-1).

4. Clean the unit to remove all dirt, grease, or other materials.

Reverse

Forward

Control Lever


4-6

Always stop the engine and allow to cool down before covering the unit.

5. Store the unit in a clean dry location. Place the cover over the unit after it has cooled suffciently.

TOWING

In the event of an engine problem or other malfunction, it may be necessary to remove the compactor from the job site.The lifting hook (Figure 4-8) has been provided in the machine’s center of gravity for ease of lifting the compactor onto or offof the transporter.Do not lift any other point except the lifting hook to avoid the machine damage.

Figure 4-8

SECTION 5 - FUEL AND LUBRICATION SPECIFICATIONS

5-1

Contents Page

GENERAL INFORMATION ________________________________________________________________________ 1FLUID CAPACITIES ______________________________________________________________________________ 1

GENERAL INFORMATION

Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricantsare needed and some components in the unit require more frequent lubrication than others.

Specific recommendations of brand and grade of lubricants are not made here due to regional availability, operating conditions,and the continual development of improved products. Where questions arise, refer to the requirements and specifications inthe engine manufacturer's manual.

All oil levels are to be checked with the machine parked on a level surface, and while the oil is cold, unless otherwise specified.

TABLE 5-1 FLUID CAPACITIES

FUEL/OIL APPROXIMATE CAPACITY

ENGINE FUEL (Unleaded Gasoline)_________________________________________________ 2.11 Quarts(2.0 l)

ENGINE OIL (SAE 10W30) ________________________________________________________ 0.63 Quarts (0.6 l)

CHECK FUEL1. Stop the engine and open the fuek tank cap.2. Use the automobile unleaded gasoline only.3. Close the fuel cock before filling the fuel tank.4. When filling the fuel tank, always use the fuel filter.5. Wipe off any spilled fuel before starting the engine.

Fuel is flammable. May cause injury and property damage.

Shut down the engine, extinguish all open flames and do not smoke while filling the fuel tank.

Always wipe up any spilled fuel.

5-1,5-2

SECTION 6 - INITIAL BREAK-IN MAINTENANCE

6-1

Contents Page

ENGINE OIL ____________________________________________________________________________________ 1GENERAL INFORMATION ________________________________________________________________________ 1



ENGINE OILDrain the engine oil after the first 20 hours of operation. Fill with the correct amount of the recommended oil. Check the oillevel with the oil filler cap/dip stick. See Section 9.

Hot oil and/or components can burn.

Oil must be at normal operating temperature when draining.

Avoid contact with hot oil or components.

6-2

SECTION 6 - INITIAL BREAK-IN MAINTENANCE

GENERAL MAINTENANCEPerform the following maintenance checks after the initial break in peroid.

1. Engine RPM is adjusted to: 3,700 - 3,800 min-1 (3,700 - 3,800 rpm ) (With load ).

2. Check Bolts and Nuts for looseness. Tighten it if necessary.

3. Check for fuel and oil leak.

4. Keep the RUBBER BUFFER away from oil and fuel.

5. Check the V-Belt and Timing Belt for wear, damage and cracks. If necessary, replace the belt with new one.

6. Please refer to “INSTRUCTION FOR USE” for HONDA engine GX120 regarding the how-to maintenance for engine.

SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE

7-1

Contents PageTROUBLE SHOOTING _____________________________________________________________________________1GENERAL MAINTENANCE ________________________________________________________________________2TIMING BELT REPLACEMENT ______________________________________________________________________3

TROUBLESHOOTING

1) Engine fails to start.

a) Spark plug is defective Clean or replace.b) Air in the fuel system. Bleed air completely.c) Fuel tank is empty. Fill Tankd) Carburetor is clogged. Clean or replace, if necessary.e) Excessive fuel. Open fuel drain cock and excess fuel.

Clean spark plug.

2) Engine runs irregularly.

a) Fuel line sucks air. Retighten the fuel pipe joints and bleed air.b) Air cleaner is clogged. Clean air cleaner or replace element.c) Engine stalls during operation. Clean fuel system and retighten the fuel

pipe joints.d) Low compression. Replace head gasket or retighten spark plug.

3) Machine fails to vibrate.

a) Incorrect setting RPM of engine. Adjust.b) Throttle cable is slacked. Adjust.c) Centrifugal clutch is slipped. Overhaul or replace, If necessary.d) Belt is slipped. Adjust or replace, If necessary.

4) The travelling is bad or the vibration is diffuse.

a) Incorrect setting RPM of engine. Adjust.b) Air cleaner is clogged. Clean air cleaner or replace element.c) Centrifugal clutch is slipped. Overhaul or replace, If necessary.d) Belt is slipped. Adjust or replace, If necessary.

7-2


GENERAL MAINTENANCE1. Engine RPM is adjusted to: 3,600 - 3,700 min-1 (3,600 - 3,700 rpm ) (With load ).

2. Check Bolts and Nuts for looseness. Tighten it if necessary.

3. Check for fuel and oil leak.

4. Keep the RUBBER BUFFER away from oil and fuel.

5. Check the V-Belt and Timing Belt for wear, damage and cracks. If necessary, replace the belt with new one.

6. Please refer to “INSTRUCTION FOR USE” for HONDA engine GX120 regarding the how-to maintenance for engine.

AIR CLEANERKeep the Air Cleaner Element clean. Take out the outer urethane foam and inner element. Wash the element inkerosene or diesel fuel. Saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil. Shake offexcessive oil and reinstall. Wash the air cleaner case using kerosene. After cleaning it up, apply the engine oil on theinner part of the case.

If the air cleaner element is seriously contaminated, the start-up failure, poor output and malfunctions of the enginemay result.


7-3

TIMING BELT REPLACEMENT

1. Remove the Cover located at the Vibration Unit. Loosen Bolt (1) holding the Pulley (B) until the Timing Belt loosens naturally.2.To replace the new Timing Belt use the following procedures.

a. The impress-mark (2) of the Pulley (a) is the underside position. The Tension Arm is the vertical position.b. Tighten the Bolt (1) and the Timing Belt is adusted automatically.c. Check to be sure that the position of each part is correct after the Timing Belt tension is made.d. Check the Stop Rubber and Packing for cracks and damage, replace if necessary.e. Clean the Cover and reinstal

7-3,7-4

8-1

SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE

Contents Page

ENGINE OIL ____________________________________________________________________________________ 1AIR CLEANER __________________________________________________________________________________ 1FASTENING HARDWARE _________________________________________________________________________ 1



It is recommended that the following steps be performed at the beginning and end of each 8 to 10 hour shift or daily, whichevercomes first.

ENGINE OILCheck the engine's oil level at the start of each day and maintain it to the full mark on the dipstick. Insert the dipstick and checkthe full mark on the dipstick. See Section 9.

AIR CLEANERIf the machine is operating in a dusty environment check the air cleaner daily. Keep the Air Cleaner Element clean. Take outthe outer urethane foam and inner element. Wash the element in kerosene or diesel fuel. Saturate it in a mixture of 3 partskerosene or diesel fuel and 1 part engine oil. Shake off excessive oil and reinstall. Wash the air cleaner case using kerosene.After cleaning it up, apply the engine oil on the inner part of the case.

If the air cleaner element is seriously contaminated, start-up failure, poor output and malfunctions of the engine may result.

FASTENING HARDWARECheck all fastening hardware to ensure it is all adequately tightened and that none is missing or broken.

8-1,8-2

SECTION 9 - 50 HOUR OR WEEKLY ROUTINE MAINTENANCE

9-19-1,9-2

NOTE

*No 50 Hour or Weekly Maintenance is required.*

SECTION 10 - 100 HOUR OR MONTHLY ROUTINE MAINTENANCE

10-1

100 HOUR OR MONTHLY MAINTENANCE

The following routine maintenance must be performed after every 100 hours of operation or monthly, whichever comes first.

ENGINE OIL

After the first oil change (20 hours of operation), drain the engine oil every 100 hours of operation.Fill with the correct amount of the recommended oil. Refer to Section 5.Check the oil level with the oil check gauge.

FUEL FILTER ELEMENT

Check and clean the fuel filter element after 100 hours of operation.

V-BELT

Check the tension of the V-belt (1, Figure 10-1) after 100 hours of operation.Change the V-belt in case the V-belt is loosened or damaged.

Figure 10-1

V-BELT CHANGE PROCEDURE:

1 Remove the belt cover by removing two bolts.

2. Remove the V-belt by removing five bolts from the V-pulley.

3. Screw one of the five bolts into the closest bolt hole to the clutch from the taper-color.

4. Replace the V-belt and the remaining four bolts.

5. Tighten all of the bolts. The belt tension is tightened automatically.

TIMING-BELT

Check the tension of the timing-belt after 100 hours of operation.Adjust the tension of the timing-belt if necessary.Proper tension is the bend of 5mm between the pulleys with load of 19.6N(2kgf).

10-1,10-2

梶原洋

四角形

梶原洋

四角形

SECTION 11 - 300 HOUR OR QUARTERLY ROUTINE MAINTENANCE

11-1

300 HOUR OR ANNUAL ROUTINE MAINTENANCE

IThe following routine maintenance must be performed after 300 hours of operation or annually, whichever comes first.

TIMING BELT

Change the timing belt annually or after 300 hours of operation

11-1,11-2

SECTION 12- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE

12-1

NOTE

* No 500 Hour or Semi-Annual Routine Maintenance is required. *

12-1,12-2

SECTION 13 - 1000 HOUR OR ANNUAL ROUTINE MAINTENANCE

13-1

NOTE

* No 1000 Hour or Annual Routine Maintenance is required. *

13-1,13-2

SECTION 14 - ROUTINE ADJUSTMENTS

14-1

NOTE

* No Routine Adjustments required.*

14-1,14-2

SECTION 15 - MISCELLANEOUS AND OPTIONAL EQUIPMENT

15-1

NOTE

* No Miscellaneous or Optional Equipment *

15-1,15-2

SECTION 16 - SCHEMATICS

16-1

NOTE

* No Schematics are necessary for this unit. *

16-1,16-2

SECTION 17 - SPECIFICATIONS

17-1

Contents Page

SPECIFICATIONS ______________________________________________________________________ 1ENGINE RPM SETTINGS ________________________________________________________________ 1

SPECIFICATIONS

MODEL BXR-60HWEIGHT 158 pounds (72 kg)VIBRATION FREQUENCY 5600 cpm (93 Hz)CENTRIFUGAL FORCE 3417 pounds (15.2 kN)TRAVEL SPEED 0 to 65 feet per minute (0 to 20 mpm)OVERALL LENGTH 37.4 inches (950 mm)OVERALL HEIGHT 33.5 inches (850 mm)PLATE SIZE (W x L) 14 x 19 inches (350 x 470 mm)ENGINE (MAKE & MODEL) Honda GX120 air cooled

ENGINE HORSEPOWER 3.5HP (2.6 kW)

FUEL TANK CAPACITY 2.11 quarts (2.0 l)FUEL Automotive gasolineSTARTING SYSTEM Recoil starter

ENGINE RPM SETTINGS

NOTEFor engine rpm settings, refer to the engine manual.

17-1, 17-2

AFSNIT 18 - RESERVEDELSLISTESECTION 18 - PARTS MANUAL

SECTION 18 - PARTS MANUAL

BXR-60HREVERSIBLE PLATE COMPACTOR

TABLE OF CONTENTSBXR-60H

TITLE PAGE

Table of Contents AAbbreviations Used In This Manual BRecommended Service Parts D

ENGINE and CONTROLSAVibration Plate and Related Parts A.1.2Frame, Guard, Cover, Engine and Related Parts A.2.2Operationg Handle and Related Parts A.3.2Control Lever and Related Parts A.4.2

For Intemal Breakdown - See Section I.

VIBRATION UNITBEccentric Case and Related Parts B.1.2Timing Belt and Related Parts B.2.2Tension Arm and Related Parts B.3.2

DECALS, TOOLS and CARRYING CARTCDecals C.1.2Carrying Cart C.2.2Tools C.3.2

INTERNAL BREAKDOWNSIHonda Engine (58836438) - Internal Breakdown I.1.2

NUMERIC INDEXXNumeric Index X.1.2

A

STANDARD ABBREVIATIONS

Rev 01/02/01

AC Alternating CurrentA/R As RequiredARC Authorized Rebuilt ComponentAssy AssemblyBHCS Button Head Cap ScrewCu Yd Cubic YardCyl CylinderDC Direct CurrentDia DiameterEff EffectiveFHCS Flat Head Cap ScrewF-N-R Forward-Neutral-ReverseFOPS Falling Object Protection SystemF/P Fork PositioningGr GradeHHCS Hex Head Cap ScrewHHMS Hex Head Machine ScrewHSBHCS Hex Socket Button Head Cap ScrewID Inside DiameterLH Left HandM MetricMIK Maintenance Interval Kitmm MillimeterNat Asp Naturally AspiratedNeg NegativeNSS Not Sold SeparatelyNSVA Non Serviceable AssemblyOD Outside DiameterPos PositivePSI Pounds per Square InchQ/A Quick-Attach

Ref ReferenceRH Right HandRHSS Round Head SelfTapping ScrewROPS Roll-Over Protection SystemRPM Revolutions Per MinuteSAE Society of Automotive EngineersSec SectionSFH Slotted Fillister HeadSHCS Socket Head Cap ScrewSMV Slow Moving VehicleS/N Serial NumberSPST Single Pole/Single ThrowS.T. Self-TappingStd StandardStr StraightSw SwivelTach TachometerTemp TemperatureThd ThreadThk ThickTyp TypicalUNC Unified CoarseUNF Unified FineUniv UniversalVar VariableV VoltVPM Vibrations Per MinuteWgt Weightw/ Withw/o WithoutWp Weatherproof

B

**Always use Doosan Infracore Portable Power Replacement parts!**

C

BXR-60H Current ProductionQuantities are for one unit having the operating hours listed below

0 to 1,000 operating hours

Assembly Description Qty CPN

Engine - Honda Timing Belt 1 54693387V-belt 1 13202981

+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

D

RECOMMENDED SERVICE PARTS


1,000 to 3,000 operating hours


Engine - Honda Recoil Starter 1 46523478

Controls Operating Handle 1 13202759Throttle Lever 1 13203138Throttle Cable 1 13202858Forward/Reverse Lever 1 13202783Forward/Reverse Cable 1 13203005


E



3,000 operating hours plus



F


VIBRATION PLATE AND RELATED PARTS

A.1.2 BXR-60H

VIBRATION PLATE AND RELATED PARTS

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 13202635 Vibration Plate 12 13202643 Bracket (A) 43 59832535 Bolt 8 M8 x 204 59831925 Spring Washer 8 M85 13202650 Bracket (B) 26 59832287 Bolt 4 M10 x 307 59951632 Spring Washer 4 M108 22194872 Rubber Buffer (B) 49 58835943 Nut 4 M1010 59951632 Spring Washer 4 M1011 59952291 Washer 12 10.5 x 25 x 3.212 59832287 Bolt 4 M10 x 3013 59951632 Spring Washer 4 M1014 54693254 Bracket (C) 115 59952325 Bolt 2 M8 x 2516 59831925 Spring Washer 2 M817 58898230 Washer 2 8.5 x 23 x 218 59837997 Ball Bearing 119 59838003 Snap Ring 120 13202684 Lever 121 54693270 Coller (A) 122 54693288 Coller (B) 123 54693296 Coller (D) 224 59952341 Bolt 1 M8 x 5525 59831925 Spring Washer 1 M826 59838110 Washer 1 8.5 x 20 x 3.227 13203153 Bracket Assy 128 13202692 Bracket (A) 229 13202700 Boss (A) 230 59952887 Bolt 4 M6 x 1631 59833350 Spring Washer 4 M632 54693320 Rubber 8

BXR-60H A.1.3

FRAME, GUARD, COVER, ENGINE AND RELATED PARTS

A.2.2 BXR-60H



1 58836438 Engine Assy 1 See Breakdown - I.12 59843722 Bolt 4 M8 x 403 59831925 Spring Washer 4 M84 59835371 Plain Washer 4 M85 13202957 Engine Bed 16 13202668 Engine Guard 17 59952242 Bolt 4 M10 x 258 59951632 Spring Washer 4 M109 13202676 Belt Cover 110 59952382 Bolt 4 M8 x 3511 59831925 Spring Washer 4 M812 59835371 Plain Washer 4 M813 13202965 Inside Cover 114 59831552 Bolt 4 M8 x 1615 59831925 Spring Washer 4 M816 59831826 Bolt 4 M10 x 2017 59951632 Spring Washer 2 M1018 13202973 Clutch Assy 119 59831032 Key 1 5 x 5 x 35L20 59952325 Bolt 1 M8 x 2521 59831925 Spring Washer 1 M822 59952655 Washer 1 8.5 x 30 x 4.523 13202981 V-Belt 124 13202734 Roof Cover 125 13202742 Plate, Roof 126 59952325 Bolt 3 M8 x 2527 59831925 Spring Washer 3 M828 59831917 Nylon Nut 3 M829 13202726 Clutch Collar 130 13202718 Rubber Cover 131 22065023 Screw 6 M632 22065486 Drain Assy, Engine Oil 1

(Includes Item 32 thru 39)33 22065064 -Hose, Drain 134 22065379 -Bracket, Drain 135 59832535 -Bolt 136 59831925 -Spring Washer 1

(Continued on next page)

BXR-60H A.2.3


A.2.4 BXR-60H



37 22065387 -Nipple, Drain 238 22065049 -Band, Hose 239 59243394 -Washer, Drain Plug 340 59243378 Bolt, Drain Plug 141 59841106 Plain Washer 4 M10

BXR-60H A.2.5

OPERATING HANDLE AND RELATED PARTS

A.3.2 BXR-60H

OPERATING HANDLE AND RELATED PARTS


1 13202759 Operating Handle 12 13202767 Handle Bracket (A) 13 59952242 Bolt 1 M10 x 254 59951632 Spring Washer 1 M105 13202775 Handle Grip 16 59832535 Bolt 2 M8 x 207 59831925 Spring Washer 2 M88 13202791 Handle Bracket (B) 19 59952242 Bolt 1 M10 x 2510 59951632 Spring Washer 1 M1011 13202809 Pin 112 13202817 Knob 113 13202825 Spring Washer 114 13201868 Cotter Pin 115 13202833 Collar (A) 116 22194971 Bush 217 13203021 Socket Head Bolt 1 M10 x 12018 59951632 Spring Washer 1 M1019 59841106 Plain Washer 2 M1020 58835943 Nut 1 M1021 13202841 Bracket, Stop Rubber 122 13203021 Socket Head Bolt 1 M10 x 12023 59841106 Plain Washer 2 M1024 59834721 Nylon Nut 1 M1025 59831552 Bolt 1 M8 x 1626 59831925 Spring Washer 1 M827 59838110 Washer 1 8.5 x 20 x 3.228 59830976 Rubber Stopper 129 59951632 Spring Washer 1 M1030 58835943 Nut 1 M1031 13202866 Stop Rubber, Handle 132 59841106 Plain Washer 2 M1033 59835371 Plain Washer 2 M8

BXR-60H A.3.3

CONTROL LEVER, CABLE AND RELATED PARTS

A.4.2 BXR-60H

CONTROL LEVER, CABLE AND RELATED PARTS


1 13202783 Forward/Reverse Lever 12 13202999 Bush 23 59831792 Bolt 2 M10 x 354 54678180 Friction Spring 45 59952291 Washer 4 10.5 x 25 x 3.26 58835943 Nut 4 M107 13203013 Grip 18 13203005 Forward/Reverse Cable 19 54691704 Corrugated Tube 110 54678057 Rod End 211 59406504 Bolt 2 M6 x 2512 59954131 Washer 2 6.5 x 16 x 2.013 59833350 Spring Washer 2 M614 59954131 Washer 3 6.5 x 16 x 2.015 22065403 Clamp 116 22065098 Shim 117 59406504 Bolt 2 M6 x 2518 59833350 Spring Washer 2 M619 13203138 Throttle Lever Assy 120 59406504 Bolt 2 M6 x 2521 13202932 Lever Guide 122 59833350 Spring Washer 2 M623 59405514 Nut 2 M624 13202858 Throttle Cable 125 22195044 Return Spring 126 54691761 Clip, Ｕ-type 227 59952887 Bolt 2 M6 x 1628 59832188 Plain Washer 3 M629 59833350 Spring Washer 2 M630 59405514 Nut 1 M6

BXR-60H A.4.3

ECCENTRIC CASE AND RELATED PARTS (VIBRATION UNIT)

B.1.2 BXR-60H

ECCENTRIC CASE AND RELATED PARTS (VIBRATION UNIT)


1 13202874 Eccentric Case 12 13203021 Socket Head Bolt 2 M10 x 1203 59832287 Bolt 3 M10 x 304 59951632 Spring Washer 5 M105 13203039 Washer 5 10.5 x 22 x 3.26 59952325 Bolt 2 M8 x 257 59831925 Spring Washer 2 M88 59835371 Plain Washer 2 M89 54693353 Cover 110 13203047 Socket Head Bolt 6 M8 x 1611 59831560 Lock Washer 6 M8 (H)12 13202924 Weight 213 59832287 Bolt 2 M10 x 3014 59951632 Spring Washer 2 M1015 13202890 Shaft (B) 116 54693437 Ball Bearing 217 59840819 Snap Ring 218 54693445 V-Pulley (A) 119 54693452 Key 1 5 x 5 x 20L20 59952325 Bolt 1 M8 x 2521 59831925 Spring Washer 1 M822 59952655 Washer 1 8.5 x 30 x 4.523 13202940 Packing 1

BXR-60H B.1.3

TIMING BELT AND RELATED PARTS (VIBRATION UNIT)

B.2.2 BXR-60H

TIMING BELT AND RELATED PARTS (VIBRATION UNIT)


1 13202908 Cover (A) 12 59832535 Bolt 6 M8 x 203 59831925 Spring Washer 6 M84 59835371 Plain Washer 6 M85 59831156 Oil Seal 16 13202916 Cover (B) 17 59831552 Bolt 4 M8 x 168 59831925 Spring Washer 4 M89 13202924 Weight 110 59832287 Bolt 1 M10 x 3011 59951632 Spring Washer 1 M1012 13202882 Shaft (A) 113 54693437 Ball Bearing 214 59840819 Snap Ring 215 54693445 V-Pulley (A) 116 54693452 Key 1 5 x 5 x 20L17 59952325 Bolt 1 M8 x 2518 59831925 Spring Washer 1 M819 59952655 Washer 1 8.5 x 30 x 4.520 58837709 V-Pulley 121 59952242 Bolt 1 M10 x 2522 59951632 Spring Washer 1 M1023 59236182 Plain Washer 1 10.5 x 40 x 624 54693387 Timing Belt 1

BXR-60H B.2.3

TENSION ARM AND RELATED PARTS (VIBRATION UNIT)

B.3.2 BXR-60H



1 54693494 V-Pulley (B) 22 54693510 Ball Bearing 43 54693528 Snap Ring 44 54693536 Tension Arm 15 54693544 Tension Shaft 16 59839126 Bolt 1 M6 x 127 59833350 Spring Washer 1 M68 54691753 Washer 1 6.5 x 15 x 3.29 54693551 Callar (A) 210 59837997 Ball Baring 211 59838003 Snap Ring 112 59832535 Bolt 1 M8 x 2013 59831925 Spring Washer 1 M814 59838110 Washer 1 8.5 x 20 x 3.215 54694569 Collar (E) 116 54693577 Collar (F) 117 54693593 Collar (G) 118 54693601 Collar (H) 119 59953331 Bolt 1 M8 x 5020 59831925 Spring Washer 1 M821 54693460 Stop Rubber 122 13203054 Socket Head Bolt 1 M8 x 3023 59831560 Lock Washer 1 M8 (H)24 59835371 Plain Washer 1 M8

BXR-60H B.3.3


B.3.2 BXR-60H



1 54693494 V-Pulley (B) 22 54693510 Ball Bearing 43 54693528 Snap Ring 44 54693536 Tension Arm 15 54693544 Tension Shaft 16 59839126 Bolt 1 M6 x 127 59833350 Spring Washer 1 M68 54691753 Washer 1 6.5 x 15 x 3.29 54693551 Callar (A) 210 59837997 Ball Baring 211 59838003 Snap Ring 112 59832535 Bolt 1 M8 x 2013 59831925 Spring Washer 1 M814 59838110 Washer 1 8.5 x 20 x 3.215 54694569 Collar (E) 116 54693577 Collar (F) 117 54693593 Collar (G) 118 54693601 Collar (H) 119 59953331 Bolt 1 M8 x 5020 59831925 Spring Washer 1 M821 54693460 Stop Rubber 122 13203054 Socket Head Bolt 1 M8 x 3023 59831560 Lock Washer 1 M8 (H)24 59835371 Plain Washer 1 M8

BXR-60H B.3.3

DECALS

C.1.2 BXR-60H

DECALS


1 59188011 Name Plate 22 13203161 Decal Set 43 13203062 Label, Throttle 44 54692520 Label, Forward/Reverse 15 54692538 Label, Caution 16 54680509 Label, Warning 17 59188300 Label, Caution 18 54692561 Label, Warning 19 54692553 Label, Engine RPM 210 13203070 Label, RAF3315 211 13202619 Decal, I-R Logo 112 13203088 Decal, I-R Logo 113 13203096 Decal, BXR-60H 1

BXR-60H C.1.3

CARRY CART ASSEMBLY

C.2.2 BXR-60H

CARRY CART ASSEMBLY


1 13203146 Carrying Cart Assy 1(Includes Item 2 thru 6)

2 13203104 -Cart Shaft 13 59843706 -Tire & Wheel Assy 24 59839159 -Plain Washer 2 M205 59839167 -Cotter Pin 2 5 x 406 13203112 -Cotter Pin 1 3 x 25

BXR-60H C.2.3

TOOL KIT

C.3.2 BXR-60H

TOOL KIT


1 13201215 Tool Kit (Includes Item 8 thru 12) 12 59830018 -Spanner, Double Ended 1 17 x 193 59830000 -Spanner, Double Ended 1 10 x 134 59838805 -Screwdriver, Minus 15 59843094 -Wrench, Hexagon Bar 1 M66 59839050 -Bag, Tool 17 13203120 Operation/Maintenance & Part Manual 1

BXR-60H C.3.3

ENGINE ASSEMBLY - BXR-60H (58836438) - INTERNAL BREAKDOWNSHEET 1 OF 2

I.1.2 BXR-60H



5 54474317 Oil Cap Assembly (Includes Item 8) 1(Effective with Engine S/N 2354643)

8 59243691 -Packing (Effective with Engine S/N 2354643) 16 54474325 Oil Filler Cap (Prior to Engine S/N 2354643) 17 54474333 Packing (Prior to Engine S/N 2354643) 1

BXR-60H I.1.3


I.1.4 BXR-60H



1 46523478 Recoil Starter Assembly 1(Effective with Engine S/N 4363434)

59243998 Recoil Starter Assembly 1(Prior to Engine S/N 4333434)

12 46523486 Emblem (Eff with Engine S/N 4553668) 113221189 Emblem (Prior to Engine S/N 4553668) 1

14 13201322 Flange Bolt (Eff with Engine S/N 4363434) 3 M6 X 10 59244103 Flange Bolt (Prior to Engine S/N 4363434) 3 M6 X 8

BXR-60H I.1.5

HOW TO USE THISINDEX

------------------------------------------------------------------------------------------------------------------------

When the Description is Known - Use the Word Index:

• Doosan Infracore Portable Power Word Index makes any item easy to locate.

• Use any of the functional words in the item description to locate the desireditem. The items listed are in alphabetical order in the first column of the indexand may be repeated several times depending on their functionaldescriptions.

If searching for the Air Cleaner Element, the first listing in the Word

Index is:

Air Cleaner Element The item is also listed as:

Element, Air Cleaner

• The alpha-numeric listing in the second column of the index is the location ofthe item in the manual. The location is identified as; the Functional Group,Section Number, and Parts List Page Number. Example: I.1.3 would beFunctional Group I, Section 1, Page 3.

The index shows the filter will be found on page I.1.3 which is the Parts List page number for the

Honda Engine (58836438)

COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.

13201215 C.3.3 13203005 A.4.3 54692538 C.1.2 59406504 A.4.313201322 I.1.5 13203013 A.4.3 54692553 C.1.2 59830000 A.3.313201868 A.3.3 13203021 A.3.3 54692561 C.1.2 59830018 C.3.313202619 C.1.2 B.1.3 54693254 A.1.3 59830976 A.3.313202635 A.1.3 13203039 B.1.3 54693270 A.1.3 59831032 A.2.313202643 A.1.3 13203047 B.1.3 54693288 A.1.3 59831156 B.2.313202650 A.1.3 13203054 B.3.3 54693296 A.1.3 59831552 A.2.313202668 A.2.3 13203062 C.1.2 54693320 A.1.3 A.3.313202676 A.2.3 13203070 C.1.2 54693353 B.1.3 B.2.313202684 A.1.3 13203088 C.1.2 54693387 B.2.3 59831560 B.1.313202692 A.1.3 13203096 C.1.2 54693437 B.1.3 B.3.313202700 A.1.3 13203104 C.2.3 54693437 B.2.3 59831792 A.4.313202718 A.2.3 13203112 C.2.3 54693445 B.1.3 59831826 A.2.313202726 A.2.3 13203120 C.3.3 B.2.3 59831917 A.2.313202734 A.2.3 13203138 A.4.3 54693452 B.1.3 59831925 A.1.313202742 A.2.3 13203146 C.2.3 B.2.3 A.2.313202759 A.3.3 13203153 A.1.3 54693460 B.3.3 A.3.313202767 A.3.3 13203161 C.1.2 54693494 B.3.3 B.1.313202775 A.3.3 13221189 I.1.5 54693510 B.3.3 B.2.313202783 A.4.3 22065023 A.2.3 54693528 B.3.3 B.3.313202791 A.3.3 22065049 A.2.5 54693536 B.3.3 59832188 A.4.313202809 A.3.3 22065064 A.2.3 54693544 B.3.3 59832287 A.1.313202817 A.3.3 22065098 A.4.3 54693551 B.3.3 B.1.313202825 A.3.3 22065379 A.2.3 54693577 B.3.3 B.2.313202833 A.3.3 22065387 A.2.5 54693593 B.3.3 59832535 A.1.313202841 A.3.3 22065403 A.4.3 54693601 B.3.3 A.2.313202858 A.4.3 22065486 A.2.3 54694569 B.3.3 A.3.313202866 A.3.3 22194872 A.1.3 58835943 A.1.3 B.2.313202874 B.1.3 22194971 A.3.3 A.3.3 B.3.313202882 B.2.3 22195044 A.4.3 A.4.3 59833350 A.1.313202890 B.1.3 46523478 I.1.5 58836438 A.2.3 A.4.313202908 B.2.3 46523486 I.1.5 58837709 B.2.3 B.3.313202916 B.2.3 54474317 I.1.3 58898230 A.1.3 59834721 A.3.313202924 B.1.3 54474325 I.1.3 59188011 C.1.2 59835371 A.2.313202924 B.2.3 54474333 I.1.3 59188300 C.1.2 A.3.313202932 A.4.3 54678057 A.4.3 59236182 B.2.3 B.1.313202940 B.1.3 54678180 A.4.3 59243378 A.2.5 B.2.313202957 A.2.3 54680509 C.1.2 59243394 A.2.5 B.3.313202965 A.2.3 54691704 A.4.3 59243691 I.1.3 59837997 A.1.313202973 A.2.3 54691753 B.3.3 59243998 I.1.5 B.3.313202981 A.2.3 54691761 A.4.3 59244103 I.1.5 59838003 A.1.313202999 A.4.3 54692520 C.1.2 59405514 A.4.3 B.3.3

X.1.2

NUMERICAL INDEX

BXR-60H

COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.

59838110 A.1.3A.3.3B.3.3

59838805 C.3.359839050 C.3.359839126 B.3.359839159 C.2.359839167 C.2.359840819 B.1.3

B.2.359841106 A.2.5

A.3.359843094 C.3.359843706 C.2.359843722 A.2.359951632 A.1.3

A.2.3A.3.3B.1.3B.2.3

59952242 A.2.3A.3.3B.2.3

59952291 A.1.3A.4.3

59952325 A.1.3A.2.3B.1.3B.2.3

59952341 A.1.359952382 A.2.359952655 A.2.3

B.1.3B.2.3

59952887 A.1.3A.4.3

59953331 B.3.359954131 A.4.3

X.1.3

NUMERICAL INDEX

BXR-60H

Revised 3-09

Light Compaction Equipment Warranty

Doosan Infracore Portable Power (herein referred to as “Portable Power”) warrants to its and its affiliates’ authorized dealers and distributors (“Dealer”), who in turn warrant to the initial user only that each new product of Light Compaction Equipment sold by the Dealer will be free from proven defects in material and workmanship for the earlier to occur of twelve (12) months from the date of shipment to the initial user or eighteen (18) months from date of delivery from the factory to the Dealer.

US and Canada For Products purchased in the United States or Canada that have remained therein throughout the warranty period, Portable Power will provide a new part or repaired part, at its election, in place of any part, which is found upon its inspection to be defective in material or workmanship during the warranty period prescribed above. Such part will be repaired or replaced without charge to the initial user during normal working hours at the place of business of a Portable Power distributor authorized to sell the Product or other establishment authorized by Portable Power. In order to be eligible for this warranty service, the initial user must present proof of purchase at the time of exercising warranty.

Europe, Asia, South America & Latin America For Products purchased in Europe, Asia, South America & Latin America, Portable Power will provide a new part or repaired part, at its election, in place of any part, which is found upon its inspection to be defective in material or workmanship during the warranty period prescribed above. Labor cost to replace the part is the responsibility of the user. User must present proof of purchase at the time of exercising warranty.

The above warranty does not apply to failures occurring as a result of abuse, misuse, negligent repairs, corrosion, erosion, events beyond the control of Portable Power (including weather events, terrorism, etc.), normal wear and tear, alterations or modifications made to the product without express written consent of Portable Power, or failure to follow the recommended operating practices and maintenance procedures as provided in the product’s operating and maintenance publications. This warranty does not cover replacement of scheduled service items such as oil, filters, and wear items. Components and accessories manufactured by others, including, but not limited to, engines, shall carry whatever warranty the manufacturers have conveyed to Portable Power to be passed on to the initial user. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, (EXCEPT THAT OF TITLE). ALL IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE. IN NO EVENT SHALL PORTABLE POWER OR ANY OF ITS AFFILIATES, SUBSIDIARIES OR AUTHORIZED DEALERS BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF THEY HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL CUMULATIVE LIABILITY OF PORTABLE POWER, ITS AFFILIATES, SUBSIDIARIES AND AUTHORIZED DEALERS WITH RESPECT TO THE PRODUCT FURNISHED HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED, EXCEPT FOR CLAIMS FOR PERSONAL INJURY.

©2009 Doosan Infracore International, Inc. Printed in the USA

Doosan Infracore Portable Power 1293 Glenway DriveStatesville, N.C. 28625www.doosanportablepower.com

operation, maintenance, parts manualdo not alter the engine governor settings from that indicated in...

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