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AdvancingSlide

97118/97119

1

2

3 5

6

109

8

7

4

Insidefront

covercrops

3/4”shorterat this

hairlinerule

R

97110

Change

Off

On

PowerRefill

Empty

97109

R

97107

R

97105

R

97110

Change

Off

On

PowerRefill

Empty

97110

R

97108

R

97106

97115

R

97102

CONT

bar psi

97102

R

0,5

1

1,51,6

5

10

15

20

23

psibar

10

20

4060 80

100

120

140

psibar

2

4

6

8

97101

97113/14.Titel Raster

9711397114

97115

97118 97119

97113/14.Titel Raster

9711397114

9711897119

9711397114

97116

97111 97112

97101

1x

1x1x

2x

R

97103

ESC

AB

AB

B A

97103 + 97204

R

ESC

AB

AB

B A

R

97103

ESC

AB

AB

B A

97006

ONT

R

R

STARTCONT

bar psi

97006

Reservoir Options

Manual Controller Semi-AutomaticController

Hand-heldApplicator

Dispense Valve

Rotospray

Advancing Slide

Rotospray

Dispense Valve

Automatic Controller

Syringe System

Reservoir Options

Advancing Slide

Contents

1 Please observe the following Page No.1.1 Emphasized Sections 11.2 Items Supplied 11.3 For Your Safety 21.4 Usage 2

2 Description2.1 Operating Elements and Connections 22.2 Theory of Operation 3

3 Technical Data 3

4 Installation4.1 Environmental Conditions 54.2 Connecting the Unit 54.3 Assembling the Unit 54.4 Setting Up of the Unit 6

4.4.1 Adjusting the Slide Movements 64.4.2 Adjusting the Wetting Position 74.4.3 Controlling the Mechanical Sequence 7

5 Dispensing5.1 First Operation 8

5.1.1 Controlling the Dispensing Sequence 85.2 Shutdown 85.3 Returning to Operation 8

6 Care and Maintenance 8

7 Troubleshooting 9

8 Documentation8.1 Pin Assignment of the Plugs 108.2 Assignment of the Pneumatic Connection, coaxial 108.3 Accessories and Spare Parts 11

9 Warranty 12

1

Please observe the following1

1.1 Emphasized Sections

Warning!

Refers to safety regulations and requires safety measures that protect the operator or otherpersons from injury or danger to life.

Caution!

Emphasizes what must be done or avoided so that the unit or other property is not damaged.

Notice

☞ Gives recommendations for better handling of the unit during operation or adjustment as well as forservice activities.

The numbers printed in bold in the text refer to the corresponding position numbers in the illustration onthe front fold-out page (see Section 2.1).

● The point emphasizes an instruction step.Instruction steps in the illustrations are indicatedwith arrows.When several instruction steps are indicated inan illustration, the shading of the arrow has thefollowing meaning:Black arrow = 1st stepGrey arrow = 2nd stepWhite arrow = 3rd step

1.2 Items Supplied

1 Advancing Slide 97118, 50 mm, or Advancing Slide 97119, 100 mm;

1 Connection Kit;1 Instruction Manual 97118 / 97119.

☞ As a result of technical development, the illustrations and descriptions in this instruction manual candeviate in detail from the actual unit delivered.

2

Please observe the following1

1.3 For Your Safety

For safe and successful operation of the unit, read these instructions completely.

If the instructions are not observed, the manufacturer can assume no responsibility.

Danger of pinching!● Do not reach into the area of the forward and backward movement of the attachment flange 4.

1.4 Usage

With the the Advancing Slide 97118 or 97119, a stationary applicator or a rotorspray with stationaryapplicator can be moved exactly and vibration-free to a defined dispensing position and returned to itsinitial position.

The simultaneous control of these units requires the use of a LOCTITE Controller 97103 with a SolenoidValve Module 97204.

2.1 Operating Elements and Connections

☞ ● Fold out the illustration inside the front cover!

1 Cylinder

2 Electrical proximity switch, rear end position (initial position)

3 Electrical proximity switch, forward end position (wetting position)

4 Attachment flange

5 Mounting bracket (for stationary applicator or rotorspray)

6 Angle for the attachment of the mounting bracket 5

7 Air outlet choke for inner hose I (forward advancement)

8 Pneumatic hose

9 Air outlet choke for outer hose 0 (backward advancement)

10 Pneumatic connection co-axial

☞ ● Please pay attention that the ends of the tubes of the co-axial air hose are cut in a straight and cleanway. Otherwise the dispensing equipment can not function at all or only defectively.

Description2

3

Description2

2.2 Theory of Operation

The advancing slide is attached depending on the stroke length and the dimensions of the plannedadditional equipment (see Chapter 3, Dimensions).

The forward movement of the advancing slide is initiated by the start signal.

The LOCTITE Controller 97103 controls the forward and backward movement of the advancing slide bymeans of the Solenoid Valve Module 97204.

By means of the magnetic field of a permanent magnet that is located on both pistons of the pneumaticcylinder, the electrical proximity switches are actuated without contact at the end positions.

The Controller 97103 evaluates the signals of the electrical proximity switches as follows:– Forward end position reached (dispense position).

= Start the rotor when a rotorspray with stationary applicator is used.Or:= Start the dispensing when a stationary applicator is used.

– Rear end position reached (initial position)= Dispensing sequence ended.

– End position not reached.= Error.

When a disturbance in the dispensing sequence occurs:– The dispensing sequence is interrupted.– The advancing slide is moved to the rear end position (initial position).– An error message is signaled by the Controller 97103 with a beeping tone (see Chapter 7).

Rated voltage, proximity switch 24 VDC/AC

Contact type Closing

Pneumatic supply, cylinder 10 bar (145 psi) max.

Quality Filtered

Pneumatic hose size Pneumatic supply, coaxial External dia 6.3 mm (1/4 in.), TW06 B-20, Co. SMC

Operating temperature +10 °C to +40 °C (+50 °F to +104 °F)

Storage temperature -10 °C to +60 °C (+14 °F to +140 °F)

Weight for 50/100 mm (2/3.94in.) stroke length 1.0/1.2 kg (2.2/2.64 lbs.)

Technical Data3

4

Technical Data3

Dimensions

55 m

m/2

.16

in.

84 m

m/3

.31

in.

154.5 mm/6.08 in.

150 mm/5.9 in.

4 mm/ .16 in.

98.6 + 50 mm (+ 100 mm)/ 3.88 + 1.97 in. (+ 3.94 in.)

82 mm/ 3.23 in.

30/ 1.18

128.6 + 50 mm (+ 100 mm)/ 5.06 + 1.97 in. (+3.94 in.)

130 mm/5.12 in.129 mm/5.08 in.

72 m

m/2

.83

in.

20/ .79

DIN74-Km5

DIN74-Km5

Adjustment range

5

Installation4

4.1 Environmental Conditions

– Non-condensing humidity– No splash water

4.2 Connecting the Unit

☞ It is easier to keep track of the dispensing sequence when the connection units that are combinedtogether are connected to the same dispensing channel.

4.3 Assembling the Unit

☞ The advancing slide should be installed in a flat and horizontal way. So an exact positioning of thedispensing needle can be guaranteed.

● Attach the cylinder of the advancing slide depending on the desired wetting position.

● Attach a rotorspray with the mounting bracket 5on the angle 6.Mount the stationary applicator according to theoperating instructions of the rotorspray.

Or as an alternative:

● Attach a stationary applicator with the mountingbracket 5 on the angle 6.

max. 2 m/ 6.6 ft.

A

B

85–264 VAC/50–440 Hz

2 AM

XS1: Start XS2: Reservoir XS3: Turntable XS4: DC Motor XS5: Monitor A XS6: Monitor B XS7: RS232 Master XS8: RS232 Slave XS9: PLC Interface XS10: I/O port XS11: Servo A/B XS12: Channel A/B

Loctite (Ireland) Ltd.

Made in Germany cat.no.97103

XS1

XS2

XS3

XS4

XS5

XS12

XS11

XS10

XS9

XS6

XS7

XS8

0

6

Installation4

4.4 Setting Up of the Unit

☞ The following adjustment steps should be performed with a completely assembled dispensing unit,e.g., a slide with mounted rotorspray and stationary applicator.Only in this manner can the space requirements be correctly evaluated.

● In the main directory PERIPHERY SETUP on the Controller 97103, check whether all of the necessaryconnection units are activated (see operating instructions for the Controller 97103).

4.4.1 Adjusting the Slide Movements

These adjustment steps should not be performed on a part.● Check that no obstacles are located in the stroke area to avoid damage to the advancing slide

or other equipment.

Danger of pinching!● Do not reach into the area of the forward and backward movement of the attachment flange 4.

● Loosen the knurled locking nuts on the air outletchokes 7 and 9.

● Turn the knurled screws of the air outlet chokes7 and 9 counter clockwise to the stop and thenscrew them approx. halfway in again.

● In the directory MANUAL OPERATION, switch the advancing slide on and off (see operatinginstructions for the Controller 97103). Adjust the knurled screws of the air outlet chokes 7 and 9 so that:– The forward and backward movements are performed smoothly.– Each end position is reached in a vibration-free manner.

7

4.4.2 Adjusting the Wetting Position

● Remove the workpiece to be wetted.

● Move the dispensing unit to the forward end position (advance forward).

● Mount the workpiece.

☞ Adjust the advancement with rotorspray and/or stationary applicator so that the rotor disc and/or thedispensing needle is exactly at the wetting position.

● Retighten all loosened fasteners.

● Return the dispensing unit to the rear end position (advance backward).

4.4.3 Controlling the Mechanical Sequence

● Check that no obstacles are located in the stroke area to avoid damage to the advancing slideor other equipment.

● In the directory MANUAL OPERATION, initiate the start of a dispensing sequence (see operatinginstructions for the Controller 97103).

● Check whether the dispensing unit is correctly positioned and if the end positions are reached.

☞ The proximity switches are set at the factory so that the forward end position (wetting position) andthe rear end position (initial position) are correctly interrogated. If a proximity switch is incorrectlyadjusted, an error message occurs in normal dispensing operation (see Chapter 7). In the directory MANUAL OPERATION, however, no error message occurs. The reaching of an endposition can be recognized only by the lighting of the LED of the corresponding proximity switch.

Adjusting of a Proximity Switch:

● Loosen the socket head screw and slide theproximity switch 3 forwards or backwards in thegroove.

● Tighten the socket head screw in the desiredposition.

Tightening torque: 0.2 Nm max.

Installation4

max. 0.2 Nm

8

5.1 First Operation

5.1.1 Controlling the Dispensing Sequence

● Purge the stationary applicator of air according to the operating instructions for the stationaryapplicator.

☞ Remove the stationary applicator from the holder for purging.

● Perform the filling of the feedline according to the operating instructions of the LOCTITE Controller97103.

● Before remounting the stationary applicator, adjust the piston stroke (suck-back effect) and the airoutlet chokes (see operating instructions for the Stationary Applicator).

● In the directory MANUAL OPERATION, initiate the start of a dispensing sequence (see operatinginstructions for the Controller 97103).

☞ The advancing slide is automatically switched on by a start signal from the Controller 97103.

Rotorspray with Stationary Applicator Mounted:The rotorspray is switched on when the forward end position is reached (wetting position).The dispensing takes place automatically after the rotor reaches its rated speed in accordance with thepreselected dispensing time.

Stationary Applicator Mounted:The dispensing takes place automatically after reaching the forward end position (wetting position) inaccordance with the preselected dispensing time.After the dispensing time has elapsed, the slide returns to the rear end position (initial position).

5.2 Shutdown

☞ The advancing slide is switched off automatically at the end of the dispensing time by the Controller97103.

5.3 Returning to Operation

☞ The advancing slide is automatically switched on by a start signal from the Controller 97103.

Dispensing5

Care and Maintenance6

The unit requires no special care and maintenance.

9

Cylinder

DownNOK

Cylinder Up

NOK

Type of malfunction Possible causes Correction

– Air outlet choke 7 not sufficientlyopened.

– No pressurized air present.– Proximity switch 3 not positioned

correctly.– Proximity switch 3 not properly

connected.– Proximity switch 3 defect.– Cylinder 1 defect.– Slide was mechanically blocked before

reaching the proximity switch 3.

– Controller defect.– Solenoid valve module defect.

– Air outlet choke 9 not sufficientlyopened.

– Proximity switch 2 not positionedcorrectly.

– Proximity switch 2 not properlyconnected.

– Proximity switch 2 defect.– Controller defect.– Solenoid valve module defect.

– Air outlet choke 7 or 9 not sufficientlyopened.

– Co-axial air hose not correct connectedor not cutted in a straight and clean way.

● Adjust air outlet choke 7(Section 4.4.1).

● Check pneumatic supply.● Reposition proximity switch 3

(Section 4.4.3).● Check the plug of the proximity switch 3.

● Replace proximity switch 3.● Replace cylinder 1.● Remove obstacle.

Danger of pinching! Slide springsback to the initial position!

● Loctite Service.● Loctite Service.

● Adjust air outlet choke 9(Section 4.4.1).

● Reposition proximity switch 2(Section 4.4.3).

● Check the plug of the proximity switch 2.

● Replace proximity switch 2.● Loctite Service.● Loctite Service.

● Adjust air outlet choke 7 or 9 (Section4.4.1).

● Check co-axial air hose (see Section 2.1).

Slide remains in the rear endposition (initial position) ordoes not reach the forwardend position (wettingposition).The error message (withbeeping) blinks in the digitaldisplay:

Message in the upper line =Channel AMessage in lower line=Channel B

Slide remains in the forwardend position (wetting position)or does not reach the rearend position (initial position).The error message (withbeeping) blinks in the digitaldisplay:

The advancing slide does notmove smoothly.

Bundled exhaust air isblowing or at the co-axialthread joint it is blowing.

Troubleshooting7

10

Documentation8

8.1 Pin Assignment of the Plugs

Electrical Proximity Switch

1

NS

-IN

DU

K 2

3

4

+ 24 VDC

GND

A / IN

V +

V -

Reedswitch (optional)

1

2

1

S1

2

3

4

+ 24 VDC

A

8.2 Assignment of the Pneumatic Connection, coaxial

Outer hose O Backward advancement (Initial position)

Inner hose I Forward advancement (Wetting position)

Electricalproximity switch

FestoSME-8-K-LED-24150 855

Lumberg 4pol. Stecker

RSC 4 / 73x 0.14 qmmlength: 2 m (6.6 ft.)type: shield, flexiapproved: VDE, CA, UL

Reedswitch

FestoSME-8-K-LED-220152 820

Lumberg 4pol. Stecker

RSC 4 / 72x 0.25 qmmlength: 2 m (6.6 ft.)type: shield, flexiapproved: VDE, CA, UL

11

Documentation8

Pos. No. Description Loctite Order No.

1 Connection Kit Advancing Slide(2 electr. proximity switches, 2 m pneum. hose, coaxial, Ext. dia. 6,3mm).....97261

2 Pneumatic Connector, coaxial, with Air Outlet Choke, SMC AS 1100W

3 Air Outlet Choke, Festo

4 Electrical Proximity Switch, Festo SME-8-K-LED-24

5 Reedswitch, Festo SME-8-K-LED-220

6 Cylinder 100 mm, Festo DPZ-20-100-P-ACylinder 50 mm, Festo DPZ-20-50-P-A

8.3 Accessories and Spare Parts

12

Warranty9

Loctite expressly warrants that all products referred to in this Instruction Manual under Advancing Slide97118/97119 (hereafter called “Products”) shall be free from defects in materials and workmanship. Loctite’s liabilityshall be limited, at its option, to replacing those Products which are shown to be defective either in materials orworkmanship or to credit to the purchaser the amount of the purchase price thereof (plus freight and insurancecharges paid therefore by the user). The purchaser’s sole and exclusive remedy for breach of warranty shall be suchreplacement or credit.

A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Loctitein writing within one month after discovery of the defect or after the time the defect should reasonably have beendiscovered and in any event, within 12 months after the delivery of the Products to the purchaser. No such claim shall beallowed in respect of Products which have been neglected or improperly stored, transported, handled, installed,connected, operated, used or maintained or in the event of unauthorized modification of the Products including, whereproducts, parts or attachments for use in connection with the Products are available from Loctite, the use of products,parts or attachments which are not manufactured by Loctite.

No Products shall be returned to Loctite for any reason without Loctite’s prior written approval. Products shall be returnedfreight prepaid, in accordance with Loctite’s instructions.

NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED, MISUSED, NEGLECTED, ORDAMAGED BY ACCIDENT, OR IF THE SYSTEM IS USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN LOCTITECORPORATION PRODUCTS.

EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION, LOCTITE MAKES NO WARRANTY OF ANYKIND WHATSOEVER, EXPRESS OR IMPLIED, WITH RESPECT TO THE PRODUCTS.

ALL WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND OTHER WARRANTIES OFWHATEVER KIND (INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT) ARE HEREBY DISCLAIMED BYLOCTITE AND WAIVED BY THE PURCHASER.

THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LOCTITE’S LIABILITY TO THE PURCHASER IN CONTRACT, INTORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS.

WITHOUT LIMITATION OF THE FOREGOING, TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS,LOCTITE EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY ORINDIRECTLY IN CONNECTION WITH THE SALE OR USE OF, OR OTHERWISE IN CONNECTION WITH, THEPRODUCTS, INCLUDING, WITHOUT LIMITATION, LOSS OF PROFITS AND SPECIAL, INDIRECT OR CONSEQUENTIALDAMAGES, WHETHER CAUSED BY LOCTITE’S NEGLIGENCE OR OTHERWISE.

-Declarations of Conformity

Manufacturer

declares that machine contained in this delivery is the machine designated below, is however incomplete and that itsoperation is prohibited until it can be determined that the machine is in accordance with the provisions of EC machineregulations.

Designation of the unit Advancing Slide

Unit number 97118/97119

Applicable EC Regulations EG-Machine Regulations 89/392/EWG, version 93/68/EWG

Applicable harmonized standards DIN EN 292 Part 1 11.1991; DIN EN 292 Part 2 11.1991

Date / Manufacturer’s signature 1995

Information regarding the Signer President – Worldwide Manufacturing (Peter G. Dowling)

For changes to the unit that were not approved by Loctite, this declaration loses its validity.

Loctite is a registered trademark of Loctite Corporation, Hartford, CT USA. © 1995 P/N8950094 – 12/95