OPERATION MANUAL

- 6 - 2 -

1. EXTERNAL ALARM MESSAGE 1.1 Not ready

Not ready

Keeping press O.T release (this button will be lighted off) and move the axis to inside

of the working area by jog or handle . (opposite direction operating)

Release O.T release

1031 spindle motor alarm on CRT?

Any axis overtravel?(O.T release will be lighted on operator panel)

Not ready?

END

Refer to 1031 spindle motor alarm for trouble shooting.

Release it.

Electric problems , call for service.

Y

Y

Y

Y

N

N

N

N

Any emergency stop button pressed on operating pannels?

OPERATION MANUAL

- 6 - 3 -

1.2 NC alarm

Please refer to FANUC maintenance manual if NC screen displayed NC alarm. The NC alarm includies. 1. program error (P/S alarm) 2. the absolute pulse coder alarm (APC) 3. servo alarm 4. overtravel alarm 5. alarm in PMC 6. overheat alarm 7. system alarm 8. background edit alarm (BP/S)

OPERATION MANUAL

- 6 - 4 -

1.3 Outside alarm message

1001 START INHIBIT

Alarm1001

Does chuck clamp ok?

END

Reset

Is there door interlock switch?

K2.1 setting 1 Make sure door close

X11.3=1? Press door release

Electric problem call for service

1

1

For chuck inside or outside clamp memory changing please reference to appendex A.1

2

Y

Y Y

Y

N

N

N

N

By pass it?

2,

OPERATION MANUAL

- 6 - 5 -

1002 X AXIS ZERO RETURN INHIBIT

Alarm1002

Reset

Do you want Z axis zero return before X axis zero return?

X axis zero return first and then Z axis zero return

END

Setting K4.7=1 This bit will be set to 0 ,

automatically once power on.

N

Y

OPERATION MANUAL

- 6 - 6 -

1003 AUXILIARY MOTOR OVERLOAD

Alarm1003

Coolant pump overload?

Lube unit motor overload?

Oilmatic motor overload?

Chip conveyor motor overload?

Remove the cause of overload.

Reset the overload relay of the motor.

The alarm still there?

END

Electric problem , call for service.

Y

N

Y

Y

Y

N

N

Hydraulic motor overload?

N

N

OPERATION MANUAL

- 6 - 7 -

1004 OIL MATIC FAILED

1005 DOOR NEED CLOSED!

Alarm1004

Is there alarm display on the oilmatic machine panel?

Please refer to the manual of the oilmatic machine to solve problem

END

N

Y

Reset

Please refer to electric manual,check the signal X5.7 circuit, find short point

and remove it.

Alarm1005

Reset

Safety door open?

Close safety door before executing program start.

END

K11.3=1?

Y

Y N

N

Electric problem , call for service

OPERATION MANUAL

- 6 - 8 -

1006 TOOL LIFE EXHAUST

1007 PART COUNT REACHED

Alarm1007

Reset

Alarm1006

Reset

END

Install tool life counting. 1. tool life screen 2. move curser to install tool

group. 3. select the soft key<oprt> 4. select the soft key<clear> 5. select the soft key<exec>

END

Install part counting. 6. part count screen 7. select the soft key<oprt> 8. select the soft key<clear> 9. select the soft key<exec>

OPERATION MANUAL

- 6 - 9 -

1008 AXIS NEED ZERO RETURN

Alarm1008

Machine service?

END

Reset

Setting K4.7=1 *the bit will be set to 1 after power off and power on.

Execute all axis ZERO return after power on

Y

Y

N

Set K3.7=1

Have been executed machine lock?

Set K3.6=1

All axis ZERO return.

N

OPERATION MANUAL

- 6 - 10 -

1009 OIL PRESSURE FAILED

Alarm1009

Is oil pressure enough?

Press reset or cycle start push button.

Alarm 1009 DGN X12.5=1?

END

Adjust the oil pressure to be correct. (X9.5 = 1 )

1. oil pressure wiring error. Please check wiring .

2. oil pressure detection unit damage. Please change detection unit .

Y

Y

N

N

OPERATION MANUAL

- 6 - 11 -

1010 TAIL CONFIRM MISSED

Alarm1010

Is there tailstock quill detecting switch?

END

Reset

Has tailstock quill held part already?

Mark sure the tailstock forward by pressing tail forward button under the JOG mode (Y0.0will

be turned to 1)

Tailstock quill forward detecting switch is on?(X5.0=1,X5.1=0)

Adjust the tailstock quill

forward detecting switch

Make sure cutting part is still on use or adjust the tailstock

quill to hold part.

Tailstock quill forward detecting switch is on? (X5.0=1,X5.1=0)

Y

Y

N

N

Y

N

Y

N

Electric problem , call for service

OPERATION MANUAL

- 6 - 12 -

1011 TAIL NOT INPOSITION

1012 TAIL POSITION RECORD FAIL!

Alarm1011

MDI mode , operate program able tailstock with M124W**. Dose alarm1011still happen?

END

Please pull tailstock again by handle mode and then release it,let NC auto record tailstock

position.

Check signal X5.3 detecting switch if it’s fault. Please check relation to

X5.3 circuite or replace it.

END

Reset

Alarm still happen?

Alarm1012

Handle mode,repeat pull programmable tailstock manually

and then release it.

Y

N

Y

N

Electric problem , call for service

OPERATION MANUAL

- 6 - 13 -

1014 X AXIS NEED ZERO (TAIL.UNCLAMP)

END

Set K3.3=0

Programmable tailstock?

Alarm1014

X axis zero return

Reset

Y

N

OPERATION MANUAL

- 6 - 14 -

1015 QUILL FORWARD TIME OVER!

1016 EXCEED ESTIMATION PATH!

Alarm 1016

Reverse QUILL back

Reset

Alarm disappear?

Call for serves END

Alarm 1015

Adjust QUILL sensor until X5.0 turned on.

Reverse QUILL back

Reset

Alarm disappear?

Call for serves END

OPERATION MANUAL

- 6 - 15 -

1020 SPINDLE GEAR SHIFT FAIL！

Alarm1020

K4.7=1？

Reset

END

K4.7設 1

Sol on

Y1.2=0，Y1.3=1？

Gear NU LS on

X6.0=0，X6.1=1

X6.2=0？

12

2

Y

Y

Y

N

LO shift NU

Shift to LO

Set K4.7 to 0

Shift to HI

Sol on

Y1.4=1？

Gear LOW LS on

X6.2=1，X6.1=0

X6.0=0

1

Sol on

Y1.2=1？

Press ”RESET” key

HI shift NU

Gear HI LS on？

X6.0=1，X6.1=0

X6.2=0？

1 2

Y Y

Y Y Y

N

N N

N N

Y Y

N

N

Y

N

N

N

1

2

Please check Relay / Electromagnetic valve

Please check SENSOR

OPERATION MANUAL

- 6 - 16 -

1021 GEAR SIGNAL DETECT ERROR！

Alarm1021

Y

END

MDI mode,execute gear

switch(M38,M39,M40)

Press ”RESET” key

N

Y

Y Y

N N

Check gear

Position is correct？

M38、M39、M40

Check

solenoid of gear switch by force,is it

normal？

Check gear

position detect sensor is normal？

Replace solenoid Replace detect sensor.

OPERATION MANUAL

- 6 - 17 -

1022 GEAR NEUTRAL ALARM

Alarm1022

Y

END

Press ”RESET” key

Gear hi LS ON X6.2=0，X6.1=0

X6.0=1

Gear low LS ON X6.2=1，X6.1=0

X6.0=0

Y

Command M38 shift to gear low

Command M39 shift to gear high

OPERATION MANUAL

- 6 - 18 -

1030 CHUCK COMMAND ERROR

Spindle running?

Alarm1030

Y

N

Reset

END

Command M32 to bypass it,M31 to cancel the bypass status.

OPERATION MANUAL

- 6 - 19 -

1031 SPINDLE MOTOR ALARM

Alarm1031

Turn main power off and then on

Is alarm still there?

END

Check the NC alarm number from CRT or Spindle AMP.display

inside the cabinet

Y

N

Electric problem call for service

OPERATION MANUAL

- 6 - 20 -

1032 CHUCK NOT OK

Start spindle running with chuck not OK

Alarm1032

Reset

Is there chuck detection with K2.0=0?

END

Bypass it?

Command M32 to bypass it,M31 to cancel the bypass status.

Adjust the detecting switch of chuck to match X6.3=1 and X6.4=1 when machining parts are clamped.

DGN.X6.3=1,X6.4=1?

Select JOG mode.

Step the chuck clamp foot switch to clamp the chuck.

Y

N

Y

N

Y

N

OPERATION MANUAL

- 6 - 21 -

1033 ELECTRIC GEAR CHANGE FAIL!

1034 SPINDLE 2 LOCK PIN FAIL!

Alarm1033

Reset

Check

“Magnet Winding Contactor” K761—High gear X6.0=1 K760—Low gear X6.2=1

END

Please Check Electrical Component Or wire the question, the question is repaired.

Y

NO

Alarm1034

SPINDLE CHANGE CS AXIS?

END

Press"RESET"

N

Y

Y

Check ：1. AIR PRESSURE 2. AIR VALAE Y4.4= 0 3. MILL TOOL PIN IS PULL, DNG. X10.5 =1 (S483)

X10.4 =1 (S484)

Check ：1. AIR PRESSURE 2. AIR VALAE Y4.4=1 3. MILL TOOL

PIN IS PUSH DNG. X10.5 =0 (S483)

X10.4 =0 (S484)

OPERATION MANUAL

- 6 - 22 -

1035 SPINDLE 2 NOT IN POSITION!

1036 SPINDLE TOOLS OVERLOAD!

Alarm1035

END

Please check “S483”. Adjust the detecting switch X8.5=1. Or setting parameters NO.4077. Notice: If the position mistake will make " TURRET " damaged .

Y

N

Beforethe turret is rotated, Mill spindle needs to finish spindle

orientation. DNG. X8.5=1

Reset

ALARM 1036

Tool damage check

Y

Press ”RESET” key

N

END

Change tools The setting value of tool

overload extend time T48 is

too short,Please refer to the

section 2,5.1 Timer setting

OPERATION MANUAL

- 6 - 23 -

1060 PMM SERVO ALARM

1061 PMM LOW BATTERY ALARM

Alarm1060

Turn off the NC power and turn on again

Is alarm still occured?

END

Please check the message in PMM/MSG and refer

to the appendix to solve it.

Y

N

Alarm1061

Servo motor absolute pulse coder battery alarm

Please check the message in PMM/MSG and refer to the

appendix to solve it.

OPERATION MANUAL

- 6 - 24 -

1062 TURRET NOT INPOSITION

1063 T CODE OVER TURRET NUMBER

Alarm1062

JOG mode,press tool "index" button to repeat indexing turret.

X8.6=1,X8.7=0

END

Reset

Check C2= current tool NO. MDI mode and set C2=

current tool NO..

Y

N

Y

N

Alarm1063

Correct T command:T>0 and <the turret capacity.

Reset

END

Electric problem , call for service

OPERATION MANUAL

- 6 - 25 -

1064 TURRET CLAMP FAIL

1065 TURRET (C0) INCORRECT

Alarm1064

Repeat turret index,is it normal? X8.6=1?

Y

N

Press "Reset" key

END

Adjust system air pressure become

6㎏/㎝²

Check system air pressure is 6kg/cm² ?

Air pipe or air loop is normal for turret?

Adjust pipe or air loop.

2

2

2

2

Y

Y

N

N

Alarm1065

C0=turret total tool amount?

END

Set C00 equal to turret capacity.

N

Y

Reset

OPERATION MANUAL

- 6 - 26 -

1066 X AXIS ZERO RETURN

1067 TF <= 0 COMMAND ERROR

Alarm1066

Set K3.4=1

Action on turret?

END

Y

N

X axis zero return.

Reset

Alarm1067

Correct T command:T>0 and <the turret capacity.

END

“RESET”

OPERATION MANUAL

- 6 - 27 -

1068 TURRET CHANGE TIME OUT

Alarm1068

SET K3.4 = 1

Action on turret?

END

YES

NO

X axis zero return.

Reset

Turret Unclamp?

NO

YES

Check Turret “Solenoid Controlled.Valve” To maintain it.

Check Turret X8.6 =0is clamp X8.7=1 is unclamp

To maintain it.

OPERATION MANUAL

- 6 - 28 -

1071 TURRET SIGNAL ERROR

Alarm1071

Y

END

Jog mode,repeat turret index

Press "Reset" key

Check signal X8.0、X8.1、X8.2、X8.3

It is correct？

N

Replace turret encoder

Refence to electric manual,check turret signal wire connect to X8.0,X8.1,X8.2,X8.3,find brake or short point remove.

N

Y Check turret encoder is normal

OPERATION MANUAL

- 6 - 29 -

1072 TURRET(C2) INCORRECT

Alarm1072

Press "Reset" key

For turret count is sensor type(TC15)

MDI mode and key in C2=TOOL number currently

Adjust turret encoder position, until the lamp of “index” button been off.

END

For turret count is encoder

type(TC26/36)

OPERATION MANUAL

- 6 - 30 -

1100 BAR FEED ALARM

P.S: BAR FEEDER TYPE DH65 ALARM (D429=1)

Alarm1100

Depending on bar feeder alarm message, refer to bar feeder manual to find solution

Check if alarm message comes from barfeeder?

END

N

Y

Reset

Reset

Refer to electric manual, check the circuit relative to signal X12.2,find

short point and remove it.

OPERATION MANUAL

- 6 - 31 -

1101 BAR FEED ALARM

P.S: BAR FEEDER TYPE DH65 ALARM (D429=2)

1103 BAR FEED ALARM P.S: BAR FEEDER TYPE DH65 ALARM (D429=3)

Alarm1101

Depending on barfeeder alarm message, refer to bar feeder manual to find solution

Check if alarm message comes from barfeeder?

END

N

Y

Reset

Reset

Alarm1103

Check if alarm message comes from barfeeder?

END

N

Y

Reset

Reset

Refer to electric manual , check the circuit relative to signal X12.2,find short point and

remove it.

Depending on barfeeder alarm message, refer to bar feeder manual to find solution

Refer to electric manual , check the circuit relative to signal X12.2,find short point and

remove it.

OPERATION MANUAL

- 6 - 32 -

1104 CHUCK MODE SELECT ERROR

Alarm1104

END

Release chuck outside clamp button when bar feeder function enabled.

Reset

OPERATION MANUAL

- 6 - 33 -

1120 PROBER INHIBITED

Alarm1120

Chuck unclamp

Spindle running?

END

Y

N

Stop spindle

Reset

Prober on?

Chuck clamp?

The part catcher off by command M28

Execute prober off before part catcher on

N

N

Y

Y

OPERATION MANUAL

- 6 - 34 -

1121 Z AXIS NEED ZERO (PROBEER ACTIONS )

Alarm1121

Set K3.0=0

Action prober function? M20/M21 prober

END

Y

N

Z axis zero return.

Reset