operation - sc-component.rusc-component.ru/d/1074460/d/suprasetter_us.pdf · material handling. . ....

Suprasetter 74/105 - Operation

Suprasetter 74/105Operation

Edition September 2005Order No. PL.999.0005

ABC

ABC

Imprint/Company Address
Copyright © 2005 Heidelberger Druckmaschinen AG.
No part of this book may be repro-duced without prior written permis-sion.

Heidelberger Druckmaschinen AGDr.-Hell-StrasseD-24107 KielPhone +49 (4 31) 3 86-0Fax +49 (4 31) 3 86-13 80http://www.heidelberg.com/

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heidelberg and the Heidelberg logo are registered trademarks of Heidel-berger Druckmaschinen AG.

PostScript® is a trademark of Adobe Systems Incorporated.

Other company names, product names and trademarks not expressly mentioned in this manual are trade-marks or registered trademarks of the corresponding manufacturers and fall within the regulations regarding the protection of trade-marks.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important notice:

We are dedicated to improving and enhancing our products. Conse-quently, the information in this manual is subject to change without notice.

Heidelberger Druckmaschinen AG assumes no responsibility for infor-mation and description as far as third-party products are concerned.

The information contained in this manual about performance and speed as well as technical data con-

cerning application of our products is not legally binding as it does not constitute a written contract of fea-tures.

If any problems occur with the prod-uct described in this manual, please contact the agency which is respon-sible for you.

Order No. PL.999.0005Edition September 2005

Printed in Germany.

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http://www.heidelberg.com/

ABC Table of Contents

Table of Contents

Suprasetter 74/105 – Op

Table of Contents

Before You Start ...

Technical Remarks on Safety . . . . . . . . . . . . . . . . . . . . . VII

Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII

Power Switch with Emergency Stop Function . . . . . . . . . . . VII

Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII

On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII

Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX

Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . IX

Safety Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X

ESD Protective Measures for Prepress Systems and Users . X

Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X

Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI

Practical Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI

Standards/Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XII

About This Documentation . . . . . . . . . . . . . . . . . . . . . . . XII

Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII

Further Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . XIII

Symbols and Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII

Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIV

Any Comments on this Documentation? . . . . . . . . . . . . XIV

HEIDELBERG online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV

1 Introduction

Description of the Unit and its Functions . . . . . . . . . . . 1-1

Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Punch Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

2 Notes on Installation

Installing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Connecting the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

eration III

IV

Table of Contents ABC

Automatic Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Software Installation (Container Version) . . . . . . . . . . 2-4

Updating the Software for the Recorder . . . . . . . . . . . . . . 2-6

Saving a Backup of the Recorder Configuration . . . . . . 2-7

Selecting the User Interface Language . . . . . . . . . . . . 2-8

3 Operation

Switching on the Device . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Manual Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Automatic Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Switching Off the Device . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Shutdown using the User Interface on the Workstation . . . 3-3

Shutdown with the On/Off Button on the Device . . . . . . . . 3-3

Material Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Material storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Manual Loading of a Printing Plate . . . . . . . . . . . . . . . 3-6

Removing a Printing Plate . . . . . . . . . . . . . . . . . . . . . . . 3-9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Switching on an Automatic Cutout . . . . . . . . . . . . . . . . . . 3-11

4 Service and Maintenance

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cleaning the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cleaning the Cleaning Rollers on the Imaging Drum and

Insertion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Removing the Punch Waste . . . . . . . . . . . . . . . . . . . . . . 4-8

Changing the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

5 Technical Data

Protection and Safety Requirements . . . . . . . . . . . . . . . 5-3

Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Edition September 2005

Suprasetter 74/105 – Op

ABC Table of Contents

Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . 5-4

Interference Emission (Stray Radiation and Interference

Voltage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Interference Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Radio Interference Suppression . . . . . . . . . . . . . . . . . . . . . 5-5

Approvals and Conformity . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Disposal of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

General Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Harmful Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Disposal of Glysantin . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Recyclable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Disposal Instructions for Chiller P107-13188 . . . . . . . . . . . 5-20

Labels on the Suprasetter 74/105 . . . . . . . . . . . . . . . . 5-21

6 Quality Assurance

Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Central Call Desk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Problem Report for Customers and Service Technicians . . 6-1

Index

eration V

ABC Before You Start ...

Before You Start ...

Technical Remarks on Safety

This device complies with the safety regulations of the standards and specifications listed in the "Techni-cal Data" chapter.

Correct Use

The Suprasetter 74/105 is a laser imagesetter for imag-ing offset printing plates and may only be used for this purpose as described in the customer documen-tation.Do not place any objects or liquids on the device.Ventilation outlets must be kept clear at all times.

General

The Suprasetter 74/105 is to be installed by authorized service personnel only. The ambient conditions must be observed.

Warning: Unauthorized opening of of any parts of the casing not specifically referred to in the operating manual and inexpert repairs can lead to considerable danger for the user.

Service work may only be performed by authorized personnel trained for this purpose. The respective accident prevention regulations must be observed at all times.

Non-observance of accident prevention regulations can lead to the loss of accident insurance cover.

Power Switch with Emergency Stop Function

The Suprasetter 74/105 is fully cut off from the power supply by the power switch (red rotary switch).

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Suprasetter 74/105 – Operation VII

Before You Start ... ABC

The power switch (red rotary switch) triggers a four-pole cut-off of the Suprasetter 74/105 and the SCL 74/102 from the power supply. In an emergency, this power switch is used as an emergency stop switch for the Suprasetter 74/105 and the SCL 74/102.

Emergency Switch

All mechanical motions in the device are stopped and the invisible laser beam is switched off when the emergency switch is used. Use this switch in cases of emergency. It is located behind the upper left side panel.

On/Off button

The Suprasetter 74/105 is only de-energized by the On/Off button.

All connectors and outlets of the service line must be easily accessible at all times because you must fully disconnect the device from the power supply, for example, in hazardous situations, by using the power switch or pulling out the power connector.

When connecting or disconnecting the power cable, only ever hold the cable at the plug and make sure that your hands are not wet. A damaged power cable can cause leakage currents and electric shocks. Pro-tect the power cable from being damaged. Never place any heavy objects upon it and do not allow it to get jammed.

VIII Edition September 2005


Laser Safety

The Laser Imagesetter is a Class 1 laser product.

This means that the invisible laser radiation pro-duced in the unit is shielded by means of protective covers.

If used as directed, the user is never exposed to dan-ger from the laser beam.

The laser systems used in the Suprasetter 74/105 are Class 4 products (> 500 mW).Companies which are servicing the device in Ger-many must appoint a laser safety officer in accor-dance with the Accident Prevention Regulations (BGV B2) from the Professional Trade Association.

Servicing may only be carried out by Heidelberg personnel who have been trained by appropriate laser protection officers for this purpose.

Service and Maintenance

Service work may only be carried out by persons authorized by Heidelberg.The respective accident prevention regulations must be observed at all times.

Warning: Never remove covers or any other parts of the casing except for the work described in the "Ser-vice and Maintenance" and "Troubleshooting" chap-ters. When doing so, keep to the stipulated sequence of operations.

If you do not, the invisible laser beam may cause inju-ries to eyes and skin and/or you may suffer a fatal elec-tric shock.

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Suprasetter 74/105 – Operation IX


Warning: You may be exposed to dangerous radiation by the invisible laser beam if you use operating or adjustment equipment other than those mentioned in this documentation or if you follow other working procedures.

When carrying out work as described in the customer documentation, the user must always adhere to the operating process stipulated. Protection from the invisible laser beam is ensured by covers or safety loops.The use of laser protection glasses is not in the plans as correct operation eliminates the need for these.

Safety Loop

For your safety, the output device is equipped with a safety loop. If the safety loop is interrupted, e.g. by removing the insertion table, all mechanical motions are stopped and the invisible laser beam is switched off in the exposure head.

This safety system must never be bridged as otherwise you are in danger of being injured by the invisible laser beam, of being crushed by the optics carriage or being fatally injured by an electric shock.

ESD Protective Measures for Prepress Systems and Users

Basics

Devices from Heidelberger Druckmaschinen AG are resistant to electrostatic discharges (within the limits of EN 55024:2001).

In order to protect devices and users from being unnecessarily exposed to such discharges, we have listed a few tips below that will help reduce the fre-quency and intensity of the discharges.

3

X Edition September 2005


Formation

In a prepress environment, this physical phenome-non occurs most frequently as a result of triboelec-tricity. In such cases, electrostatic charges are gener-ated when bodies that have close contact are separated.

Examples:

0 Walking across non-conductive (insulating) floor-ing (e.g. synthetic floor covering)

0 Removing the slip sheet from the plate

0 Getting up off a seat

The intensity of these charges is determined basically by the following parameters:

0 Humidity

0 Roughness of the material surface

0 Pressure/space when in contact

0 Conductivity of the materials

Practical Tips

The following practical tips are to help reduce the number and intensity of electrostatic discharges when handling the devices:

0 Install the devices in rooms that have conductive floor covering.

0 Resistance to ground < 1x109 ohms (IEC/EN 61340--5). Synthetic carpeting does not comply with this requirement in the majority of cases. Pure con-crete flooring generally has a low volume resis-tance. If you have non-conductive floor covering, the use of ESD mats placed on the operator side of the devices is recommended. These mats can be

Suprasetter 74/105 – Operation XI


obtained from suppliers. However, in such a case, existing charges are only slowly reduced depend-ing on the shoes that the personnel wear. For per-sonal safety, the resistance of floor to ground should not fall below 105 ohms.

0 The humidity at the installation site should not fall below 45% relative humidity. High air humid-ity is a decisive factor in preventing the formation of electrostatic charges. For example, a relative humidity of 10 - 20% will produce 35,000 V when crossing a carpet. This value drops to 1,500 V with a relative air humidity of 65 - 90%.

0 Clothing where cotton material is >50%.

0 Conductive seating.

0 ESD shoes that can be obtained from suppliers and are used on conductive flooring help further to reduce charges when walking across floor cover-ings.

Standards/Sources

More details on this subject can be found in the fol-lowing source:

0 IEC / EN 61340-5 (Protection of electronic devices from electrostatic phenomena - General Require-ments)

About This Documentation

This documentation is intended as a reference work for the operator during training courses and in oper-ation.

Note: The documentation must be kept safely for future use right up to the disposal of the device.2

XII Edition September 2005


Prerequisites

The user, having attended a training course, should be familiar with the Suprasetter 74/105.

Further Documentation

You will find additional information in the following documentation:

0 MetaDimension - User's Guide/Workflow

0 Prinect Printready System - User's Guide/Workflow

Symbols and Styles

The following typographical conventions are used in this manual:

0 Cross-references to other chapters and sections are underlined and, on the monitor, blue.

Example:See section Symbols and Styles.

0 Quotes are used to indicate menus, folders, names of functions, hardware conditions, switch set-tings, system messages, etc.

Example:Set the switch to "off".

0 Menus, functions and submenus are separated from one another by a ">".

Example:Select "File > Open..."

0 A plus sign is used to indicate that several keys have to be pressed at the same time.

Example:Press Alt+A.

Suprasetter 74/105 – Operation XIII


0 „V" in front of a word indicates that it is explained in the Glossary.

Important Information

Important information in the text is marked by sym-bols which indicate the following:

Warning: Contains information that must be taken into consid-eration to protect the user from injury.

Attention: Contains information that must be taken into consideration to prevent damage to hardware or software.

Note: Contains important general or supplementary information about a specific topic.

Prerequisites: This text contains requirements which must be fulfilled before the steps which follow can be performed.

Any Comments on this Documentation?

We would like to know if our documentation meets your requirements.

0 Can you find the information you are looking for? (and quickly enough?)

0 Does this documentation help you to solve any problems which might occur?

0 Where do you think there is room for improve-ment? ...

If you would like to make some comments on the doc-umentation, please feel free to send these to us at the following e-mail address:

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1

2

5

XIV Edition September 2005


[email protected]

It would help us if you could write your comments in English or German.

Important!This e-mail address should only be used to send us comments, corrections, criticism and suggestions about the actual documentation. If you have com-ments which you would like to make on the improve-ment or enhancement of our products, please for-ward these to us using the "Problem Report for Customers and Service Technicians".

To order documentation, please contact the Heidel-berg agency which is responsible for you.

HEIDELBERG online

Do you have questions concerning our products?

Do you want to improve your workflows?

Pay us a visit at our Internet home page. You will find us at:


Suprasetter 74/105 – Operation XV

mailto:[email protected]


ABC Introduction

1 Introduction

Description of the Unit and its Functions

The Suprasetter 74/105 is a high-speed, PostScript™-compatible, computer-to-plate imaging device.

It images thermal printing plates in daylight opera-tion.

The Suprasetter 74/105 receives screened data from the RIP for imaging onto printing plates. The printing plates are placed manually on the insertion table or loaded by the Single Cassette Loader. The Suprasetter 74/105 automatically loads the printing plate onto the drum, images it, punches it (option) and then transports the imaged plate back to the insertion table or, if an online processor is connected, directly to the processor.

Insertion table

On/Off button

Power switch

Status LEDs

Load buttons

Suprasetter 74/105 – Operation 1–1

Introduction ABC

Status LEDs

The following actions of the Suprasetter 74/105 are indicated by the status LEDs:

Position of the status LEDs

Actionleft right

Startup:

The device starts the software and initializes the hardware.The status LEDS are like level indicators filling up from bottom to top, running parallel on both sides, until normal operation is reached.

Standby:

The device is ready to image a plate but is not busy imaging at that moment.

All LEDs light up.

Normal operation:

The device is presently imaging a plate or other-wise busy, for example, it is unloading a plate to the online processor or loading a plate from the Autoloader.

The top LEDs flash synchronously.

1–2 Edition September 2005

ABC Introduction

Error:

An error occurred that must be eliminated by the user.

The LEDs on each level flash, alternating between left and right. A beep also indicates the error status.

The user must go to the GUI of the device to learn more details about the error.

Waiting:

The device is waiting for something within it (e.g. until the operating temperature is reached) or is waiting for a connected device (online processor or the cassette loader).

The top LEDs flash alternately. A brief beep is also heard if an operator intervention is required.

Waiting for a plate:

The user is prompted to insert the required plate.

The bottom LEDs flash synchronously. A brief beep is also heard.

Plate ready to be removed:

Output of an imaged plate is announced approx. 3 seconds before by a beep. In addition, the middle LEDs flash synchronously.

If the plate is output a brief beep is heard again, indicating that the plate can be removed.


Introduction ABC

On/Off button

The On/Off button allows you to:

0 switch on the Suprasetter 74/105, see section Switching on the Device, page 3–1.

0 switch off the Suprasetter 74/105, see section Switching Off the Device, page 3–3.

0 switch off the beep that sounds, for example, after a malfunction occurs.

Power switch

You can disconnect the device fully from the power supply with the power switch, for example, for main-tenance work. You can switch on the device only when the power switch is set to 'I'.


ABC Introduction

Punch Systems

As an option, you can equip your Suprasetter 74/105 with different punch systems.

The punches are located within the device. They punch the printing plate after exposure before finally unloading the plate.

The following punch gaps are possible:

0 220 mm gap for QM 46

0 425 mm gap for GTO and SM 52/74

0 550 mm gap for Komori

0 780 mm gap for SM 102(Suprasetter 105 only)

0 830 mm gap for Komori 44(Suprasetter 105 only)

DeviceMax. number of punch systems

Max. number of punches per

system

Suprasetter 74 3 6

Suprasetter 105 4 8


ABC Notes on Installation

2 Notes on Installation

Installing the unit

The Suprasetter 74/105 may only be installed by authorized service personnel. The ambient condi-tions must be observed.

Because the installation site must have clean condi-tions, the Suprasetter 74/105 may not be operated in sites where paper is being printed or paper finishing devices are running.

The floor at the installation site must be even and firm.

Make sure that the device is installed at a sufficient distance from walls and other objects to ensure ade-quate ventilation and proper servicing.

For minimum distances, see the drawings at the end of the Kapitel Technical Data.

The device should not be installed near air-condition-ing equipment and must be protected from humidity and direct sunlight.

Note: The initial installation is performed by service personnel. This includes lifting the device off the pal-let and removing the transport safeguards.

Connecting the Device

Warning: The connecting cables may only be con-nected by authorized qualified personnel and with the power off. Connect the connecting cables before you connect the power cables of the front-end device and of the Suprasetter 74/105. Make sure that the cables and hoses are routed so that you do not trip over them.

Attention: Only use shielded cables for compliance with radio interference suppression regulations.

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3

1


Notes on Installation ABC

Connection to the power supply is with a 5-pin con-nector or is permanent. The power cable must be designed for connection to 200 - 240 V AC. The respec-tive national regulations must be observed when con-necting the device using power cables not provided by Heidelberg or when using adapted connectors. The unit may only be operated if a grounded connec-tor is installed.

In the USA and Canada, power supply cables must at least comply with type SJT.

Warning: Connectors and outlets of the service line must be easily accessible as the device has to be com-pletely disconnected from the power supply by using the power switch or by pulling out the power connec-tor, for example, in hazardous situations. The in-house installation socket must be placed at least 60 cm above the ground.

Warning: The power switch triggers a four-pole cut-off of the device from the power supply and the device is then dead, except for the power cable connection up to this switch.

Connection to various supply circuits is implemented by different distributor connectors in the power pack of the Suprasetter 74/105. Connection of the device to the power supply may only be performed by autho-rized qualified personnel.

3

3



Notes on connecting the power cable:For a 200 V - 240 V AC connection, the following power cable must be used for a permanent connec-tion or for the connector type shown below.

Automatic Cutouts

The automatic cutouts are located behind the right side panel. When an automatic cutout is triggered, please proceed as described in the Abschnitt Switch-ing on an Automatic Cutout, Seite 3–11. Repairs should only be carried out by service personnel.

Type of Connector CountryMainsvoltage

Regulations Type of Cable

Europe250V / 16AUSA240V / 32A

200 - 240 V IEC 83 <HAR> H05VV-F5 x 2.5 mm2 or AWG12/SJT/VW1only for USA/Canada:length max. 4.5 m

2

IEC 309Type B (CEE)

Line



Software Installation (Container Version)

Requirements:

0 The Suprasetter 74/105 as well as the workstation are switched on and ready for operation.

0 All Windows applications were run down.

0 Attention: A backup of the recorder configuration is saved, see the Abschnitt Saving a Backup of the Recorder Configuration, Seite 2–7.

Operation:

1. Insert the Suprasetter 74/105 installation CD into the CD-ROM drive.With Autorun being activated the setup starts auto-matically.

2. If Autorun is disabled, you can start the setup by dou-ble-clicking "Setup.exe". The "CTP User Interface Setup" window appears.

3. Click "Next". The "Choose Destination Location" win-dow displays.

4. Select the appropriate path by clicking the "Browse" button. You can also use the suggested path.

5. Click "Next". The "Select Program Folder" window appears.

6. Choose one of the folders from the folder list, enter a new folder name or use the already suggested folder.

7. Click "Next", the "Select Com Port" window displays.

8. In the "Select Com Port" window, select the Com port the Suprasetter 74/105 is connected to.

9. Click "Next". The "Start Copying Files" window dis-plays.

1



10. Click "Next". The installation procedure is executed. You will see the "Install Shield Wizard Complete" win-dow at the end of the installation procedure.

11. Click "Finish". This completes installation.

12. To start the Suprasetter 74/105 user interface, select "Start > Programs > Heidelberg > CTP User Interface" or use the previously set path.



Updating the Software for the Recorder

After having installed the Container version on the workstation, you need to update the software for the recorder.

Requirements:


0 The Suprasetter 74/105 GUI was started.

Operation:

1. Click the "Change to Administration" button (wrench icon).

2. Select "Software" in the vertical menu bar.

3. Select the "Software Update" tab.

4. Select the currently installed Container version from the "Container Selection" list.

5. Click "Apply". The software update is started after the user's acceptance of the confirmation request.

Attention: The update lasts approx. 30 minutes. You may not switch off the recorder while the update is running.

6. Confirm the end-of-update message with "OK".

1



Saving a Backup of the Recorder Configuration

Requirements:


0 The Suprasetter 74/105 GUI was started.

Operation:

1. Click the "Switch to Administration" button (wrench icon).

2. Select "Software" in the vertical menu bar.

3. Select the "Backup" tab.

4. Select "Save Configuration".

5. Click "Apply".The recorder configuration is saved to the following directory:C:\Programs\Heidelberg\CTP User Interface\pack-age\files\backup\recorder <serial no.>



Selecting the User Interface Language

1. Click the "Change to Device" button.

2. Select "Options" in the vertical menu bar.

3. Select the "Miscellaneous" dialog tab.

4. Select the language you want in "Language".

5. Click "Apply". The user interface switches over to the selected language.


ABC Operation

3 Operation

Switching on the Device

Manual Startup

Prerequisites:

There is no printing plate on the insertion table.

Operation:

1. Switch the power switch to I.

2. Press the On/Off button on the Suprasetter 74/105 as far down as it will go before releasing it.

This switches on the device, but it needs approx. another 30 minutes to reach its operating tempera-ture.

Apart from inserting and removing the printing plates, the device is operated at the workstation.

5

On/Off button

Power switch


Operation ABC

Automatic Startup

Note: When switched on, the Suprasetter 74/105 needs approx. 30 minutes to reach its operating tem-perature. For that reason, it has an automatic startup mechanism that can be used to switch on the device at defined periods, for example, a half an hour before shift work starts. The startup time is set at the work-station.

Prerequisites:

0 The power switch of the Suprasetter 74/105 is set to 'I'.

0 The Suprasetter 74/105 GUI is running.

Operation:

1. Click the "Device" button in the Suprasetter 74/105 GUI.

2. Click "Configuration" in the vertical menu bar.

3. Select the "Timer" tab.

4. Select "Switch on Timer".

5. Set the startup cycle you want in "Schedule" in the "Settings" box.

6. Set the switch-on time you want in "Start Time" in the "Settings" box.

Note: If you selected "Once" in "Schedule", you can also set the startup day in addition to the start time in "Schedule Once".

7. Click "Apply". The startup time is saved and the Supra-setter 74/105 will switch itself on at this time.

2

5

2


ABC Operation

Switching Off the Device

There are two ways to switch off the device:

0 Shutdown using the user interface on the worksta-tion.

0 Shutdown with the On/Off button on the device.

Attention: At all times keep to the shutdown order described here. The device can be damaged on the inside if you switch it off directly with the power switch.

Shutdown using the User Interface on the Workstation

1. Click the "Switch off recorder" button in the Supraset-ter 74/105 GUI. The "Confirmation" window displays.

2. Click "Yes" in the "Confirmation" window. The device is switched off.

3. Switch the power switch to '0'.

Shutdown with the On/Off Button on the Device

1. Press and hold the On/Off button (approx. 3 seconds) until you hear a signal. Release the On/Off button and immediately press it again. The unit is switched off.

Note: You must repeat the shutdown procedure from the start if the beep sounds for a second time before you have pressed the On/Off button for a second time.

2. Switch the power switch to '0'.

1

2


Operation ABC

Note: The power switch must be at 'I' if the Supraset-ter 74/105 is to be started automatically, e.g. before shift work starts.

On/Off button

Power switch

2


ABC Operation

Material Handling

Observe the following when handling printing plates:

0 Plate edges can be sharp. Put on protective gloves. This will protect you from injury.

0 Never touch the emulsion side of the printing plate with your bare hands. Finger prints will appear on the printing plate which can adversely affect the print quality.

0 The printing plates are very easily scratched. For that reason, it is essential to insert slip sheets when you place printing plates on top of each other, so that they cannot scrape against each other.

Material storage

For the storage of printing plates

0 prior to exposure,

0 after exposure and

0 after development,

various requirements apply which can be obtained from the manufacturer of the printing plates.


Operation ABC

Manual Loading of a Printing Plate

Note: You can only load a printing plate to the device if the lower part of the two status LEDs is flashing and the load buttons are lit. The insertion rollers first open for you to load a printing plate. This is accompa-nied by a brief beep.

Warning: Plate edges can be sharp. Failure to wear protective gloves can result in injuries to your hands.

1. Put on protective gloves.

2. Take the requested printing plate from the packag-ing.

3. Remove all slip sheets or packaging materials which may stick to the plate.

2

Lower part is flashing

Load buttons are lit

3


ABC Operation

Warning: Carefully remove all slip sheets or packag-ing materials from both sides of the printing plate before loading it into the Suprasetter 74/105. The laser beam can ignite the material and cause a fire in the Suprasetter 74/105.

4. Center the printing plate (± 30 mm) on the insertion table with the emulsion side facing up.

5. Push the plate into the device until you can see the rear edge of the plate at the scale on the insertion table.

3


Operation ABC

6. Press one of the two load buttons. The plate is loaded to the device. This is accompanied by a brief beep.

Note: The device loads the plate and checks at what angle it is. The plate is immediately transported back to the insertion table if it was too askew when inserted. Three beeps are heard and the load buttons flash. You must repeat loading with the plate straightened.

Note: The device checks the length of the plate if it was inserted at a straight angle. The plate is immedi-ately transported back to the insertion table if the wrong length was detected. Three beeps are heard and the load buttons flash. You must remove the plate from the device and repeat loading using a plate with the correct length.

Load buttons

2

2


ABC Operation

Removing a Printing Plate

After imaging, the printing plate will be ready for unloading above the insertion table.

Note: You will hear a beep approx. 3 seconds before an imaged plate appears. In addition, the middle LEDs flash synchronously. When the plate is output, you will hear a brief beep again, indicating that the plate can now be removed.

Warning: Plate edges can be sharp. Failure to wear protective gloves can result in injuries to your hands.

1. Put on protective gloves.

2. Remove the printing plate from the device for further processing.

2

3


Operation ABC

Troubleshooting

In the case of a malfunction, you will hear a beep from the Suprasetter 74/105, and the GUI displays an error message.

1. Click the "Error messages" button. The following help information is displayed:

0 Error code

0 Description of error

0 Error remedy

2. Follow the instructions to eliminate the error.

Click the "Correct error" button. This action returns the Suprasetter 74/105 to its initial status and the function which was interrupted by the error can be repeated.

Attention: If you hear unusual noises during an error correction that you run following an incorrectly loaded plate to the drum, do not switch off the recorder. Wait until the error correction is finished. Canceling the error correction causes the device to be set to an undefined state that can only be eliminated by the service support.

1


ABC Operation

Switching on an Automatic Cutout

You must switch on an automatic cutout again after you eliminated the malfunction that triggered this cutout. Proceed as follows:

1. Remove the right-hand side panel.

The key-operated switch which is now visible may only be operated by service personnel and not by the operator. The safety loop is closed via the key-operated switch and, as a result, the user is in danger of being crushed or suffering an electric shock.

2. Switch on the automatic cutout that was triggered.

Side panel


Operation ABC

3. Please inform your maintenance service if you cannot switch on an automatic cutout again so that this mal-function can be remedied.

Note: Automatic cutout F5 remains switched off if you do not use an autoloader.

4. Put the side panel back on.

Automatic cutouts (5x) F5

2

Side panel


ABC Service and Maintenance

4 Service and Maintenance

General

The unit does not contain any parts within the hous-ing which require servicing by the user. Exception: See the Abschnitt Cleaning the Cleaning Rollers on the Imaging Drum and Insertion Table, Seite 4–2, Abschnitt Removing the Punch Waste, Seite 4–8 and Abschnitt Changing the air filter, Seite 4–13.Warning: Unauthorized opening or improper repairs can lead to considerable danger for the user.

Service work may only be performed by authorized personnel specialized in this field.The relevant accident prevention regulations must be observed at all times.

Failure to observe the safety regulations may result in the loss of accident insurance!

Cleaning the unit

Warning: If cleaning the device involves the use of liq-uids, the device must be disconnected from the power supply by pulling out the power connector on the ser-vice tap or by switching it off with the power switch.

The surfaces of the unit can be cleaned using a dry cloth.If the device is very dirty, it can be cleaned with a damp cloth which has been dipped in dish-washing liquid and well wrung.Ensure that no fluids enter the interior of the device and keep moisture away from the connections on the rear of the device.Do not use any abrasive cleaning agents or solvents.

3

3


Service and Maintenance ABC

Cleaning the Cleaning Rollers on the Imaging Drum and Insertion Table

A message prompts the user to clean the cleaning roll-ers.

Cleaning cycle: every 1000 plates

Cleaning agents:Water, sponge, sponge cloth, lint-free cloth

1. In the Suprasetter 74/105 user interface, click the "Open Cover" button in "Administration > Mainte-nance > Monitoring". The insertion table is released.

Note: The "Open Cover" button is only enabled if no imaging is running, i.e. the imaging drum must not be moving. The recorder is set to an error state if you click the "Open Cover" button.

2. Pull the insertion table towards you by its upper edge.

2

Insertion table



3. Lift the insertion table out of the device and place it carefully on a table.

Attention: Do not touch the punch motors and their pcbs that you can now see. They do not present any hazard to the user because unlocking the insertion table makes them dead, but they could be damaged.

4. Remove the punch waste container from the device.

1



5. Open the tilting lever stoppers on both bearings of the cleaning roller

Punch waste container

Punch motors

Open tilting lever stoppers on left and right

Cleaning roller



6. Remove the cleaning roller from the unit. Make sure that the roller does not become damaged when doing so.

7. Clean the cleaning roller with a damp sponge or sponge cloth.

Attention: Do not use any abrasive or scratching cleaning agents or equipment. Do not clean the cleaning roller with running water because rust may form on the bearings.

8. Dry the cleaning roller with a lint-free cloth.

9. Insert the cleaning roller back in the device. Make sure that the roller is seated properly in the bearings and is not damaged.

10. Close the tilting lever stoppers on both bearings of the cleaning roller Make sure that the stoppers are engaged.

11. Refit the punch waste container.

1

Close tilting lever stoppers on left and right

Cleaning roller



12. Clean the cleaning roller on the insertion table with a damp sponge or sponge cloth.

Attention: Do not use any abrasive or scratching cleaning agents or equipment.

13. Dry the cleaning roller with a lint-free cloth.


1



14. Place the lower edge of the insertion table into the guide.

15. Press the insertion table away from you until the no-work magnets catch.

Insertion table



16. In the Suprasetter 74/105 user interface, go to "Admin-istration > Maintenance > Monitoring" and click the box in the "Cleaning Rollers" row in the "Maintenance Completed" column. The number of plates in the "Next Maintenance" column is reset to its initial value.

17. Click "Apply" and confirm the query with "Yes". The maintenance interval for cleaning the cleaning roll-ers starts from the beginning.

18. Run a troubleshooting routine to eliminate the error state of the recorder, see the Abschnitt Troubleshoot-ing, Seite 3–10.

Removing the Punch Waste

If your Suprasetter 74/105 has an optional punch, a message will request you at certain intervals to remove the punch waste. In such a case, proceed as follows:

Maintenance interval: 2000 punches

1. In the Suprasetter 74/105 user interface, click the "Open Cover" button in "Administration > Mainte-nance > Monitoring". The insertion table is released.

Note: The "Open Cover" button is only enabled if no imaging is running, i.e. the imaging drum must not be moving. The recorder is set to an error state if you click the "Open Cover" button.

2. Pull the insertion table towards you by its upper edge.

2



3. Lift the insertion table out of the device and place it carefully beside the device.

Insertion table



Attention: Do not touch the punch motors and their pcbs that you can now see. They do not present any hazard to the user because unlocking the insertion table makes them dead, but they could be damaged.

4. Remove the punch waste containers from the device and empty them.

Attention: Punch waste may not be disposed of as household waste. Dispose of the punch waste together with any printing plates you no longer need at your local waste disposal company.

5. Refit the punch waste container.

1

1


Punch motors



6. Place the lower edge of the insertion table into the guide.

7. Press the insertion table away from you until the no-work magnets catch.

Insertion table



8. In the Suprasetter 74/105 user interface, go to "Admin-istration > Maintenance > Monitoring" and click the box in the "Punch Waste" row in the "Maintenance Completed" column. The number of punches in the "Next Maintenance" column is reset to its initial value.

9. Click "Apply" and confirm the query with "Yes". The maintenance interval for removing the punch waste starts from the beginning.

10. Run a troubleshooting routine to eliminate the error state of the recorder, see the Abschnitt Troubleshoot-ing, Seite 3–10.



Changing the air filter

A message prompts the user to change the air filter.

Maintenance interval: 1000 hours

Filter mat order number: PL.517.0501

1. Remove the right-hand side panel.

Warning: The key-operated switch which is now visi-ble may only be operated by service personnel and not by the operator. The safety loop is closed via the key-operated switch and, as a result, the user is in danger of being crushed or suffering an electric shock.

2. Pull off the cover of the air filter casing.

3

Side panel



3. Put on protective gloves because of the dirty filter.

4. Remove the air filter from the filter casing and replace it with a new one.

Attention: The coated side must face the inside of the device.

Cover

Air filter

1



5. Dispose of the old air filter as general commercial waste. Contact your local waste disposal company for more details about disposal procedures.

6. Place the cover back on the filter casing.

7. Put the side panel back on.

Cover

Side panel



8. In the Suprasetter 74/105 user interface, go to "Admin-istration > Maintenance > Monitoring" and click the box in the "Air Filter" row in the "Maintenance Com-pleted" column. The number of hours in the "Next Maintenance" column is reset to its initial value.

9. Click "Apply" and confirm the query with "Yes". The maintenance interval for changing the air filter starts from the beginning.


ABC Technical Data

5 Technical Data

Dimensions

Suprasetter 74 Width 1,830 mm

Depth: 1,494 mm

Height 1,536 mm

Suprasetter 105 Width 2,150 mm

Depth: 1,494 mm

Height 1,536 mm

Weight

Suprasetter 74 approx. 850 kg

Suprasetter 105 approx. 990 kg

Power supply voltage 200 V – 240 V Three-phase connection

Frequency 50/60 Hz

Rated Operation Current 3 x 10 A Three-phase connection

Power consumption < 3000 W

Heat Radiationapprox.11000 kJ/h

Compressed air connection max. 8000 hPa/ 120 PSI

Ambient conditions(operation)

Temperature +17°C to +30°C

Air pressure 700 mbar to 1060 mbar

Relative humidity 40 % to 70 %non-condensing

Ambient conditions(Transport)

Temperature -10°C to +50°C


Technical Data ABC

Air pressure 250 mbar to 1060 mbar

Relative humidity 10 % to 85 %non-condensing

Noise emission < 65 dB (A) workplace-related value

Print plate sizes

Suprasetter 74 Max. 680 mm x 750 mm

Min. 370 mm x 323 mm

Suprasetter 105 Max. 930 mm x 1,140 mm

Min. 370 mm x 323 mm

Plate thickness 0.15 mm to 0.3 mm

Resolution 1000 Pixel/cm (2540 dpi)


ABC Technical Data

Protection and Safety Requirements

Standards

This unit complies with the safety regulations of the standards listed below.

General

Laser safety

Please refer to the label overview at the end of this chapter for laser labels and their positions.

GPSG (law regarding safety when working with technical equipment and consumer products)

(Germany)

98/37/EC Machinery Directive (Europe)

73/23/EEC Low Voltage Directive (Europe)

89/336/EEC EMC Directive (Europe)

BGV B2 (Germany)

EN 60825-1 (Europe)

IEC 60825-1 (International)

21 CFR 1040 (USA)


Technical Data ABC

Mechanical Safety

Electrical Safety

Electromagnetic Compatibility (EMC)

Interference Emission (Stray Radiation and Interference Voltage)

98/37/EC Machinery Directive (Europe)

EN ISO 12100 (Europe)

prEN1010 (Europe)

ICE 68-2-6 (International)

ICE 68-2-27 (International)

EN 60204-1 (Europe)


EN 60950-1 (Europe)


UL 60950-1 (USA)

CSA C22.2 No. 60950-1 (Canada)

EMVG Law regarding electromag-netic compatibility of technical equipment

(Germany)

89/336/EEC EMC Directive (Europe)

EN 55022: 2003, threshold value B (Europe)

CISPR 22: 2002, Class B (International)

FCC CFR 47, Part 15, Subpart B, Class A

(USA)

ICES-003, Class A (Canada)

EN 61000-3-2: 2000 (Europe)

EN 61000-3-3: 2001 (Europe)

AS / ZNS 3548 Australia/New Zealand


ABC Technical Data

Interference Immunity

Radio Interference Suppression

Note for users in Europe: To comply with directive 89/336/EEC, it is necessary to operate the scanner with all covers correctly installed.

Ensure compliance with the radio interference sup-pression regulations, when you connect other electri-cal equipment to this unit by following the instruc-tions given by the manufacturer of this equipment, regarding correct installation and maintenance.

Adherence to radio interference suppression regula-tions can be assumed when the additional device in question is marked with the European Union mark of conformity (CE) and the instructions for installation, operation and service are followed.

Approvals and Conformity

EN 61000-6-2: 2001 (Europe)

EN 55024: 2003 (Europe)

CISPR 24: 2001 (International)

GS (Germany)

CE: Declaration of Conformity (Europe)

ETL (USA)

CDRH: Accession-No. (submitted) (USA)

cETL (Canada)

GOST-R (Russia)

ACN 004 395 779 (Australia)


Technical Data ABC

Disposal of the unit

The regulations of the respective region must be observed during the disposal of the unit.The unit contains harmful substances. It must be handed over to an approved waste disposal company and not be disposed of as household waste. Addresses can be obtained from the relevant environmental office.

The details of this disposal description are made to the best of our knowledge. They do not release per-sons disposing of the unit from their obligation to observe the regulations and legal provisions applica-ble at the time of disposal.

General Dimensions

Size of the device (width, depth, height):

8-up: 2,150 mm x 1,494 mm x 1,536 mm

4-up: 1,830 mm x 1,494 mm x 1,536 mm

Weight of the device:

8-up: approx. 990 kg

4-up: approx. 850 kg

Harmful Substances

The table below lists the parts that contain harmful substances and, therefore, must be disposed of or recycled separately.

The positions of such parts in the device can be found in the graphics below.


ABC Technical Data

Polyvinyl chloride could be contained in the cable covering. The electronic components contain flame retardants. State-of-the-art technology allows thermal recycling in appropriately equipped plants.

Description Harmful SubstancesImage No.

(Pos.)

Electronics boxVarious pcbsPower supply module

Tetrabrombisphenol, lead, etc.Tetrabrombisphenol, lead, etc.

7 (19)

Servo control Tetrabrombisphenol, lead, etc. 6 (25)

Laser power supply module Tetrabrombisphenol, lead, etc.

Pilot lamps (2 pcs) Tetrabrombisphenol, lead, etc. 1 (24)

Connection pcb for laser mod-ule

Tetrabrombisphenol, lead, etc. 8 (23)

PCBs in punches Tetrabrombisphenol, lead, etc. 3 (13)

Light barrier pcbs Tetrabrombisphenol, lead, etc. 8 (22)

Laser module lead, chromium (VI), etc. 8 (23)

Temperature control unit see the section Disposal Instruc-tions for Chiller P107-13188, page 5–20

6 (18)

Chiller preservative Glysantin Ethylene glycol approx. 10 liters (see the section Disposal of Glysantin, page 5–8)

In the cool-ing circuit

Button cell battery on pcb Various heavy metals 7 (19)


Technical Data ABC

Disposal of Glysantin

BASF's safety data sheet "Glysantin G48-00" that is valid at the time you dispose of the product must always be followed.

BASF Aktiengesellschaft, 67056 Ludwigshafen, Ger-many, Phone:+49-621-60-43333

E-Mail: [email protected]

Recyclable Materials

The following table lists the main parts that do not contain harmful substances and that can undergo environmentally safe recycling.

The positions of such parts in the device can be found in the graphics below.

Pos. Description MaterialWeight*

approx. (kg)Image

No.

1 Cover plates Aluminum plate, var-nished, Maniewicz Alexit 426-44

41 1 (1)

2 Swivel table Aluminum, partially powder-coated

50 4 (15)

3 Side panel Polystyrene 25 1 (3)

4 Front panelFront table

Polyurethane 18 1 (4)

5 Base frame Sheet steel, galvanized 205 1 (5)

6 Machine base Aluminum EN 573-3EN AW 6060 T5

140 8 (22)


ABC Technical Data

* The weights refer to the 8-up recorder. These are reduced by approx. 10% - 30% for a 4-up recorder.

7 Imaging rails Aluminum EN 573-3EN AW 6060 T5

14 8

8 Imaging drum Aluminum EN 573-3EN AW 6060 T5

75 8

9 Punch support bar Aluminum EN 573-3EN AW 6060 T5

16 3 (13)

Various parts:Mounting partsMotorsPumpsCablesRubberized rollers

Steel, aluminum, plas-tic, cast aluminum

350

Pos. Description MaterialWeight*

approx. (kg)Image

No.


Technical Data ABC

Dismantling

Pos. Steps Comment

1, 3, 4, 5Image 1

Dismantling of the panels Upper side panels, front and front table snap-locked

Draining of the coolant Disposal of the coolant must be environmentally safe following the manufacturer's instructions. The notes in the safety data sheet must be observed (see the section Disposal of Glysantin, page 5–8). Open the hoses lower down on the imaging unit and temperature control unit and allow the liquid to drain off into a suitable container.

11Image 2

Dismantling of the transport rollers at the rear of the device

Two screws per unit

12Image 3

Dismantling of the transport rollers at the front of the device

Two screws on bottom,four screws near hinges.

14, 15Image 4

Swinging of tilting rack to flat position and pulling out and dismantling of inserted two tables

Loosen 4 side hexagon head screws and release safety clips on lower table.

16, 17Image 5

Dismantling of two relieving springs

Attention risk of accident! Before dismantling springs, always relieve tension by turning spring clamps

14Image 4

Removing and dismantling of the tilting rack

Four screws


ABC Technical Data

13Image 3

Removing the punch support bar

Loosen the snap lock and remove the support bar up towards you.

20Image 7

Removing single parts from the upper frame

20Image 7

Lifting the upper frame off the lower frame

Eight screws (also in the braces)

18Image 6

Removing the cooler Two screws at the front

19Image 7

Removing the electronics Loosen two screws, then pull out the electronics on the slide rails and remove four screws.

21Image 8

Dismantling of the pumps Screws

23Image 8

Dismantling of the laser mod-ules

Only the positions can be seen in the image.

22Image 8

Lifting the imaging unit off the lower frame and dismantling itDismantling the drum

Drum contains different types of material

Pos. Steps Comment


Technical Data ABC

Image 1


ABC Technical Data

Image 211


Technical Data ABC

Image 3

13 12


ABC Technical Data

Image 4

14 15


Technical Data ABC

Image 5

16 17


ABC Technical Data

Image 6

18 25


Technical Data ABC

Image 7

19 26

20


ABC Technical Data

Image 8

22 23 21


Technical Data ABC

Disposal Instructions for Chiller P107-13188

The chiller comprises several components that must be disposed of separately. Disposal of the unit must be done professionally and only at appropriately desig-nated locations.

The chiller can be divided into three groups.

1. Electrical parts, components, all cable types can be dismantled and the single material items can then be recycled. Electrical parts and components can be dis-posed of directly at recycling centers.

2. Unusable residue (plastics, insulating material, sheet metal parts, etc.) can be disposed of as household waste or at recycling centers.

3. The refrigeration circuit may only be dismantled by refrigeration specialists.

4. Dirty cooling water or cooling water with additives must not enter the sewerage system or waters. Cool-ing water is classified as hazardous waste and may only be disposed of at an authorized company or recy-cling center.

Attention: All waste must be disposed of in compli-ance with the environmental protection regulations!

3


ABC Technical Data

Labels on the Suprasetter 74/105

1

2 This device complies with Part 15 of FCC rules. Operation is subject tothe following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received,including interference that may cause undesired operation.

This class A digital apparatus meets all requirements of the CanadianInterference-Causing Equipment Regulations.Cet appareil numèrique de la classe A respecte toutes les exigencis du Règlement sur le matèriel brouilleur du Canada.

This product has been manufactered to meet or exceed theperformance requirements for laser products as stated in21CFR1040.10 and 21CFR1040.11 of the Health and SafetyAct of 1968

3 LASER PRODUCTCLASS 1

IEC 60825-1/A2: 2001

4


Technical Data ABC

5 !Vorsicht!Caution!Attention!

QUETSCHGEFAHR BEI BEWEGUNG, WENNSICHERHEITSVERRIEGELUNG ÜBERBRÜCKT.

BEWARE OFF MOVING PARTS WHEN INTERLOCKDEFEATED.

PARTIES MOBILES SI VERROUILLAGE DE SÛRETÉ PONTÉ

6

7

8 VORSICHT-UNSICHTBARELASERSTRAHLUNG Klasse 4 WENN ABDECKUNG GEÖFFNET UNDSICHERHEITSVERRIEGELUNG ÜBER-BRÜCKT. BESTRAHLUNG VON AUGE ODER HAUT DURCH DIREKTE ODERSTREUSTRAHLUNG VERMEIDEN.

CAUTION-INVISIBLECLASS 4 LASER RADIATION WHEN OPEN AND INTERLOCK DEFEATED. AVOID EYE OR SKINEXPOSURE TO DIRECT ORSCATTERED RADIATION


6

7

1

5

23

68

1

6

4

Servicing of Suprasetter 74 / 105 Servicing by the Customer Action Interval Clean air filter *) 1000 Operating hours Clean cleaning roller *) 1000 Plates Empty punch waste box 2000 Punch actions

The servicing intervals can be programmed with the user interface and shown then as a reminder. *) The intervals named refer to equipment that is installed in rooms that are exposed to normal levels of dust and dirt. The intervals may have to be shortened if levels are higher. Comments:

Date: Operator: Signature:

Servicing of Suprasetter 74 / 105 Servicing by Service Technicians Action Interval Check 8up stop pins drum/punch for wear, if necessary replace them

15000 26

Plates Weeks

Check 4up stop pins drum/punch for wear, if necessary replace them

50000 52

Plates Weeks

Check punches for functioning and wear 26 Weeks Check sealing, level and functioning of chiller 26 Weeks

Clean suction filter 25000

26m² Weeks*)

Clean airpurge filter 26 Weeks *) Check drive belts for damages 26 Weeks Check tension of drive belts 26 Weeks Clean filter in electronics box 26 Weeks *) Laser module: Clean optics 26 Weeks *) Check suction cups of plate sliders 26 Weeks Clean interior of machine 26 Weeks *) Check correct functioning of safety loop with the test program 26 Weeks Replace battery on backplane 52 Weeks Clean compressed air filter 52 Weeks *) Replace coolant 104 Weeks Replace punches 50000 Punch actions Check VCTs for damages 100000 Plates Test run for quality check 26 Weeks The servicing intervals can be programmed with the user interface and shown then as a reminder. These intervals are based on a daily operating time of 10 hours. If this varies, the servicing intervals must be adapted accordingly. *) The intervals named refer to equipment that is installed in rooms that are exposed to normal levels of dust and dirt. The intervals may have to be shortened if levels are higher. Comments:

Date: Operator: Signature:

ABC Quality Assurance

6 Quality Assurance

Quality Assurance

If you should encounter any problems when using our hardware or software, please contact one of our local branches or the Heidelberg agency responsible for you.

Central Call Desk

If problems arise, customers in Germany should con-tact our Central Call Desk at (0 18 03) 23 23 33.If operational malfunctions occur, any technicians which may be necessary are coordinated through the service control room.

Please contact the responsible Heidelberg representa-tive if you are a customer outside of Germany.

The Central Call Desk is available Monday to Friday, between 7 a.m. and 6 p.m. Your inquiries will be pro-cessed immediately.

Answering any user queries after the warranty period is a service which can be availed of exclusively on pur-chasing a "Heidelberg Infoline Box". The same applies for a telephone consultation in the case of operation faults or for user-specific problem analyses.

Problem Report for Customers and Service Technicians

Please use the enclosed Problem Report in cases where you have detected general product defects or where you find that there is scope for improvement for particular products.

Do not use the Problem Report to clarify queries con-cerning the use or operation of our products! In these cases, please contact your Heidelberg agency, your local Heidelberg branch or our Central Call Desk.


Quality Assurance ABC

It is advisable to copy the form before using it so that an original is always available for later use.

Note: The serial number or service number of the device which is causing problems or is defective must always be specified.

The exact product name must also be specified (unit name, software and version).

A separate form should be used to describe each prob-lem. The exact environment in which the problem occurs should also be specified, e. g. error messages, serial/service no. of the device, modification status, software and version used, etc.

Please also state your full address, customer no. and, if possible, telephone number, fax number and email address.

Please send the Problem Report to your local branch or your Heidelberg agency.

2


ABC Index

Index

A Accident Prevention Regulations 4-1Air conditioners 2-1Approvals 5-5Automatic cutouts 3-11Automatic Startup 3-2

C Cleaning agents 4-1Cleaning rollers 4-2Cleaning using liquids 4-1Conformity 5-5Connecting the unit 2-1Container Version 2-4, 2-6

D Dangers for the User 4-1Daylight operation 1-1Disconnection from Mains 2-2

E Electromagnetic Compatibility (EMC) 5-4Emulsion side 3-5, 3-7

F Fingerprints 3-5Fuse 2-3

I Initial installation 2-1Insertion table 3-7Installation 2-1Installation site 2-1Interference emission 5-4Interference immunity 5-5

L Laser beam IX, 3-7Laser Device IXLaser Protection Officer IXLaser Safety IXLaser Standards and Regulations 5-3Load printing plates 3-6

M Manual Startup 3-1

O On/Off button 1-4, 3-1

P Packaging material 3-6

Power cable 2-1Power Connection Cable 2-3Power connector 2-2Power supply cables 2-1Power supply connection 2-2Power switch 1-4Protective gloves 3-5, 3-6, 3-9Punch Systems 1-5Punch waste 4-8

R Remove printing plates 3-9

S Safetyelectrical 5-4mechanical 5-4

Safety Loops XSetup.exe 2-4Slip sheets 3-5, 3-6, 3-7Software Installation 2-4Software update 2-6Solvents 4-1Startup

Automatic 3-2Manual 3-1

Status LEDs 1-2Storage of printing plates 3-5

T Thermal printing plates 1-1Transport safeguards 2-1Troubleshooting 3-10

U Unit connection 2-1

V Ventilation 2-1

Suprasetter 74/105 – Operation

Heidelberger Druckmaschinen AGKurfuersten-Anlage 52–6069115 HeidelbergGermanyPhone +49 (62 21) 92-00Fax +49 (62 21) 92 69 99www.heidelberg.com/

For further information please contact your local Heidelberg representative.

operation - sc-component.rusc-component.ru/d/1074460/d/suprasetter_us.pdf · material handling. . ....

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