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Universal Swivel Head Milling Machine Model: 11-19PRODMAN 1500*320 1UNIV Operation Manual Series

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Page 1: Operation Manualprodman.com.mx/.../05/Manual_of_the_Universal_milling_machine_X… · To guarantee the milling precision and prolong the service life of the machine, and to guarantee

Universal Swivel Head Milling Machine

Model: 11-19PRODMAN 1500*320 1UNIV

Operation Manual

Series

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Attention Points

Dear customers: Thanks for purchase the universal revolving head milling machine produced by our factory. Before turning on the machine, please read this Operation Manual carefully to get thorough knowledge about the performance and features of the machine, and so operate it safely and skillfully. To guarantee the milling precision and prolong the service life of the machine, and to guarantee your safety. be sure to: Pay special attention: 1.Make sure to connect the power source of the machine well as specified in this manual, and connect it to the earth correctly and reliably, 2.Cut off the power source for any adjustment or repair. 3.All the movable parts on the machine, when in locked status, are not allowed to be moved, for fear the machine be damaged. 4.Speed shift of the spindle should be done when the machine stopped. 5. Before string the machine, make sure the work pieces and the cutter are held in proper position. 6. Never start the machine when the work piece touches the cutter. Only after the machine is running at steady speed, can machining begin. 7. Restricted by its structure, this machine is not equipped with protective shields for avoiding splash of chips or coolant. The customers can install protective baffles according to the shape and size of the work piece to be processed. Please pay special attention in operation to avoid injury to your body by the splashed chips and coolant. 8. When changing the angle of the revolving cutter head, please don't loosen the fastening nuts on the joint faces of the cutter head sections too much, for fear the cutter head suddenly drops to the heavier side and shocks and damages the surface of the operating platform and the work piece.

Please notice: 1. To avoid local friction of the operating platform surface, the screw and the guide track, it's better to often change the holding position of the work piece on the operating platform, so as to prolong its service life. 2. Check the fitting clearance between the pressure plates and the panels of each guide track regularly. Adjust them whenever the clearance is over big. 3. When the machine cuts with heavy load, the spindle head should approach the column as near as it can, so as to increase its resistance to shock. 4. Conforming to the lubrication illustration of the machine, fill in lubrication oil to each part regular-ly, and observe the oil scale often to see if the oil in the oil pool is sufficient. When it is not enough, replen-ish it timely, 5. The stiffness of the revolving cutter head is the best in vertical milling. When cutting planes and the cutting amount is quite big. it's better to adopt vertical milling, 6. Prevent the coolant and the lubricant from flowing to the ground, which may lead to pollution and accidents. 7. Avoid touching rotary parts, such as the hand wheel, etc, especially when it's running at high speed.

02

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I. Brief introduction

II. The structure of the machine

III.Transmission system of the machine

IV. Main parameters of the machine

V. Lubrication of the machine

VI. Transportation, installation and trial-run of the machine

VII. Operation and adjustment of the machine

VIII. Simple troubles and troubleshooting

IX. Maintenance

X. Adjustment and operation of the universal revolving head

XI. Cooling of the cutter

XII. Electric system of the machine

Contents

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I. Brief introduction

The X6432series miller with universal revolving head is light-duty universal machine.The machine can be used both for vertical milling and horizontal milling with corresponding attachments, it can also mill various rotary surfaces and grooves, etc. Two-section revolving cutter head enables the spindle to revolve and adjust at any angle, and mill complicated parts with multi-angle and multi-face by one time of holding.It is the ideal machining equipment for the industries of mechanic manufacture, moulds. automo-biles and motorcycles.

II. Structure of the machine1.The machine is composed of pedestal, column, two-section revolving head, ram, operating platform, slide. rise-and-fall slide, cooing system and electric system, etc (see Fig.1 and Fig.2).

III. Transmission system of the machine1.Spindle transmission systemThe power of the vertical spindle is provided by the motor installed behind the ram, transmitted through the sliding gear to the spindle. The spindle can get different rotating speed by shifting gears.For horizontal milling. the power is produced from the motor in the machine body, transmitted through belts to each transmission shaft, then to the spindle2.The feeding transmission system of the operating platform of X6432 series milling machine(1)The feeding box is installed at right lower position of the slide, and driven by the motor, The gearbox can get different feeding speed by changing the control lever ④, easy, flexible and reliable to operate.(2) Longitudinal part of the operating platformThe longitudinal operating hand wheels of the platform are installed at its left and right ends, convenient to operate.The power operating lever ② of the operating platform is install in its middle, near the front part,controlling leftward", rightward" and "stop" of the platform. The lever of X6432 is on the right of the platform,con-trolling "transverse "longitudinal, stop" of the platform. Travel stopper③ of the operating platform r is for limit in power feeding. In working. adjust it to required position and fix it to satisfy the need of feeding and safety.Note: please separate the manual hand wheel and avoid touching itWarning: change of the feeding speed must be done when there is no load.(I)First put the longitudinal and transverse automatic operating levers ②and (⑤ of the operating platform to the middle position.(2)Start the motor of the feeding box to make the motor in running status.(3)Operate the shift lever④ of the feeding box to select proper feeding speed.(4)Then shift the longitudinal (transverse) automatic feeding lever of the operating platform to the required feeding direction to realize automatic feeding.4.Transverse feeding partThe transverse feeding mechanism of the X6432 operating platform is installed in front of the rise-and-fall slide,.In manual feeding. put the side lever⑤ to the middle position, turn the hand wheel on the front face to make the operating platform move in transverse direction taken by the screw and nut. Shit the lever⑤to upper and lower

04

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positions to realize power forward or backward feeding in transverse direction of the operating platform. Note: please separate the manual hand wheel and don’t touch it5.Rise-and-fall slideThe rise-and-fall slide is located in front of the column, fitted with the guide track of the column. The

movement of the rise-and-fall slide is implemented by rotating the lever ① which brings the screw rotate.x6236B adopts power rise-and-a mechanism. Note: to apply power rise-and-fall be sure to take down the rotating lever ①.

Note: before the operating platform moves in longitudinal or transverse direction, be sure to loosen each lock lever.

6.The X6236B can be installed with power rise-and-fall mechanism as required by customers.This mechanism is installed on the left side of the rise-and-fall slide. The limit positions of upward and

downward movement of the operating platform is controlled by the travel switches, which are installed on the top and bottom of the column respectively.

(1) When the operating platform rises and falls in vertical direction by power, the rise-and-fall cranking bar at the left front of the rise-and- fall slide has automatically separated to guarantee safety.

(2) For manual rise and fall, only push the rise-and-fall cranking bar forward to engage the clutch, then operate it.

7.Special attention points in operating the X6436(I)There is an interlock mechanism for the upward and downward movement of the rise-and-fall slide

and the power rise -and-fall action.Which is to say, when the lock bar is in locked status, the power rise-and-fall is impossible.Before

power or manual rise and fall, make sure the lock lever is in loosened status.The lock bar of the rise-and-fall slide is installed on the right of the slide. For X6432, the lock screw is

installed on the right front of the rise-and-fall slide.(2) There are oil cups at the both sides of the vertical guide track pair of the rise-and-fall slide, as well

as the rise-and-fall screw and feed screw nut, for convenient lubrication.To prolong the service life of the parts, often fill oil with oil gun when working.Warning!In power rise -and-fall movement, never push the rise-and-fall cranking bar to the engag-

ing position.

05

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IV. Main parameters of the machineTable 1 List for rolling bearings of X6436 (Fig.4)

No. Name of bearings Specification of bearings Quatity123456789

112111122

Deep groove ballbearingDeep groove ballbearingDeep groove ballbearingDeep groove ballbearingDeep groove ballbearingDeep groove ballbearingDeep groove ballbearingAngle contact ballbearingAngle contact ballbearing

101112131415161718

212211226

7209AC/P6NN3012K/P57204C-Z61806-2RZ61804600260904-2RZ619016203-Z

600662046804/2 61904600760086008-RZ62057006AC7005AC

Angle contact ballbearingDouble-row cylinder rolling bearingAngle contact ballbearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingSingle-row cylinder roller bearing

192021222324252627282930

111116121151

6006-Z6004600461904620661904-2RZ6204-Z61904-2RZ32011/P630308/P66205/P66307/P6

Deep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingTaper roller bearingTaper roller bearingDeep groove ball bearingDeep groove ball bearing

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X6436 Bearing

V. Lubrication of the machine

Deep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingSingle-row cylinder roller bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingAgle contact ball bearingAgle contact ball bearingAgle contact ball bearingDouble-row cylinder rolling bearing

61904-2Z6004-2Z61905-2Z6005-2Z61806-2Z7005AC7006AC P57005AC P5NN 3012K P5

6004-2Z61901760087004AC 7005AC 7006AC7007AC512076002

20*42*1235*55*1040*68*1520*42*1225*47*1230*55*1335*62*1435*62*1815*32*920*37*920*42*1225*42*1225*47*730*42*725*47*12

22132122126112222124121121151

Agle contact ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDeep groove ball bearingDouble-row cylinder rolling bearingDouble-row cylinder rolling bearingDouble-row cylinder rolling bearingDouble-row cylinder rolling bearing

7209AC P56008 P66205 P66804 P66007 P66204 P661903 P632011 P630308 P66205 P630307 P6

Name Specification Size Quatity

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The service life of the machine has great relationship with timely and correct lubrication of the parts and mechanisms. The lubricant should be clean with no acid, contain no moisture or hard particles. Reline mineral oil is better.

2.The roller bearings in the spindle head is lubricated with molybdenum disulfide lithium grease, which is changed once a year.

3.The two pairs of are bevel gear in the spindle head is lubricated with molybdenum disulfide lithium grease,which is changed once half a year

4.The longitudinal and transverse screw, vertical screw and vertical guide track faces are lubricated four times with oil gun every shift.

5.Both the ram transmission box and the gear feed box adopt bath lubrication (N46# mechanic oil). The oil level is 2-3mm higher than the center line of the oil scale. When it is lower than the center line, replenish oil timely. Change oil once after a new machine is used for three months, and then clean and change oil once every half a year.

6.On the left of the X6236B slide is installed with manual oil pump, for collective lubrication of the parts in the slide and the operating platform (N46 mechanic oil). It should be fill with oil twice every shift. When the oil in the pump is lower than the oil line, replenish it timely.

7.Lubrication for horizontal milling. Open the left cover plate of the column, fill oil to 2-3mm higher than the center line of the oil scale. Change oil once after a new machine is used for three months, and then clean and change oil once every half a year.

8 As to the lubrication for other parts, please refer to the lubrication figures (Fig.3).

VI. Transportation, installation and trial-run of the machine

1, Transportation: when loading and unloading the machine packed in box with hoisting equipment, be sure to hoist it steadily in the direction marked outside of the box. In any condition, the wooden box should not be over tilted or with its side touching ground. When unloading and putting it on the ground, don't make the box or its slide impacted or shocked fiercely.

When unpacking the box, first check if the attachments are complete according to the packing list, if the levers or protruding parts of the machine are damaged. If the attachments are not complete or other damage occurs.point it out immediately for proper solution.

When hoisting or scraping, don't touch the levers, and don't touch the machine directly, for fear the paintedsurface be impaired.

2. Installation the machine has been checked and tested before dispatched from the factory. Its precision and work performance will not be impaired only by correct installation As shown in the foundation figure (Fig4),first make concrete foundation, which should be filled on solid earth.

After the machine is put onto the foundation, correct its levelness preliminarily. then fill the ground bolts with concrete firmly. After it condenses for 10 days (15 days in rainy season), tighten the ground screws evenly,and check the levelness of the machine at the same time, with the allowance in the longitudinal and transverse directions of the operating platform surface as 0.05/1000

3. Trial-run: before trial-run, make sure the machine has been earthed reliably! Check to see if the oper-ating lever ② of the operating platform is the same with the working movement direction, otherwise the wiring position of the power source should be changed. First wipe off the anti-rust oil from the parts of the machine.Don't use hard tools that are hard enough to scratch the surface of the parts. The oil cups are cleaned with petrol pumped in from the oil gun. After the petrol volatilizes and the cups dry, fill in lubricant as speci-fied, wipe the guide tracks and screws of the operating platform clean carefully Coat a thin layer of oil on the exposed metal

08

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Surface.Check if there is oil in the gearboxes and replenish if there is no or little oil, until the oil level is

2-3mm higher than the center line of the oil scale. First operate with hands to check each movable guide track of the machine, In trial-run, first let it run idly for 30 min, then increase the rotating speed gradually to test its running at different speed stages and the performance of the transmission mechanism.

At the same time, check the flexibility and reliability of the feed levers of the operating platform in each direction.

Note: all the moving parts are equipped with holding mechanism. Loosen the relative holding mech-anisms before moving the parts.

VIL. Operation and adjustment of the machine1. Operation of the machine(1) The transmission mechanism of the spindle is in the ram. On the left of the ram, there are three

shift levers,To change speed, adjust the shift levers to get different spindle speed. Note: speed should be changed when the machine is stopped.

(2) In horizontal milling, install cutter onto the horizontal spindle. The machine is also equipped with horizontal milling trestle and cutter bar to realize different milling functions.

(3) In milling try to reduce hanging extrusion of the ram and the cutter. When milling after adjusting the position, hold firmly all the moving pairs that are not necessary to move (such as the ram, longitudinal direction and transverse direction) to improve the stiffness of he machine. The holding force should not be too big to avoid deformation.

2 Adjustment of the machine(1)Adjusting the clearance of the longitudinal and transverse screws of the operating platform(Fig.5)There are equipped with clearance adjusting screws in the longitudinal and transverse screws. Over

big clearance between the longitudinal and transverse screw and feed screw nut will affect the machining precision and surface roughness. To adjust the clearance of the transverse screw, longitudinal screw and the feed screw nut,first adjust the screw① to proper tightness, then lock the screw ①with the screw②.

(2)Adjusting the longitudinal and transverse guide track panels of the operating platform (Fig.6)If the clearance of the longitudinal and transverse guide tracks of the operating platform is over big,

the stiffness of the machine will be poor and the machining precision cant reach the requirement. There is one screw on either end of the longitudinal and transverse guide track panels of the operating platform for adjusting clearance. Adjusting procedure is as below:

①Loosen the adjusting screw at the small end of the panel (don't turn it completely out).②Tum the adjusting screw at the large end of the panel inward to remove the clearance, move the

guide track until it feels even.③Fasten the adjusting screw at the small end of the panel properly. Don't use over big force, for fear

deformation occurs.(3)Adjust the clearance of he rise-and-fall slide and the column guide track by the screws① and②.

After the clearance is adjusted proper, the rise-and-fall action is stable, and there is no spot-sinking phenomenon,lock it screw③.

(4) Clearance adjustment of the ram and the fixing pedestal guide track panel is similar to that of the longitudinal and transverse guide tracks of the operating platform.

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Ⅷ.Simple troubles and troubleshooting(1) In case there is spot-sinking and abnormal sound in the rise and- fall slide, check if there are iron

chips in the bevel gear for rise-and-fall purpose, and if the screw is lack of oil.(2) If there is abnormal sound in the gearbox, check if the shift gear is at its proper position and if it is

lack of oil.(3) If the radial oscillation of the spindle is big. check if the front bearing clearance of the spindle is

over big.Ask professional serviceman to adjust the front bearing by fastening its round nut.Note: it's prohibited to repair the machine with electricity!

IX. Maintenance(1) Be sure to put emphasis on cleaning of the inside of the spindle transmission box. the rise-and-fall

slide the slide. Clean it once after a new machine is used for 3 months, later not less than twice every year.(2) Check the fitting clearance of the press plate and the panel of each guide track regularly. Adjust it

timely when the clearance is over big.(3) The stiffness of the revolving cutter head of the machine is the best in vertical milling. When

cutting planes and the cutting amount is quite big, it's better to use vertical milling.(4) Insufficient oil level in the gearbox of the machine will cause the bearing heated, now it's necessary

to stop the machine and replenish oil.(5) In thorough repair of the machine, all the gears and bearings that are lubricated with molybdenum

disulfide lithium grease should be washed with petrol. After they are dry, coat molybdenum disulfide lithium.grease again. The grease filled to the bearing should not be over 23 of the bearing gap, lest too much grease causes the bearing to heat.

(6) The joint status of the electric cabinet and the conductors should be checked and removed with dust twice every year. To check it, first disconnect the power source, and get rid of the dust and dirt on the coil with dry cloth and manual fan.

(7) Lubricant of the machine should be filled according to the time and amount specified on the lubri-cation mark plate.

(8) The machines that have not be used for a long time should undergo trial-run before another opera-tion.

X. Adjustment and use of universal revolving cutter head1, Horizontal position and vertical position of the spindle (Fig.7)(1) When the front and rear housing of the revolving cutter head are both at 0° ,the spindle is at

horizontal position.(2) When the front housing revolves to 180° , the spindle is at vertical position.(3) When the spindle is at horizontal position, the use scope can be enlarged by revolving the rear

housing for180° and rising from the common-used position. To guarantee the vertical and horizontal precision of the spindle to the operating platform, when the

revolving cutter head is at horizontal and vertical positions, the front and rear housings can be located accu-rately with cone pin, Each cone pin is only allowed to fit tightly with its special locating hole and only use once. So when the location pin is not at the position of its special location hole. don't knock it in mandatorily. lest the joint faces be damaged.

2.Left and right offset of the spindle 10

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Turn the rear housing of the revolving cutter head clockwise or counterclockwise for90°,the spindle can be adjusted from the common position to leftward or rightward, so as to enlarge the application range longitudinal direction of the machine. (Fig8) .

Please note:When changing the angle of the revolving cutter head, don’tloosen the fastening nut on the joint faces of each section of the cutter head too much, for fear the cutter

head suddenly to the heavier side and damages the operating platform surface and the work pieces3. Adjustment of the revolving spindle in the horizontal planeIf equipped with cutter bar trestle. the spindle can also revolve and adjust position in the horizontal

plane, so as to improve the stiffness of the cutter bar (usually used for left and right spiral milling). This adjustment should let the front and the rear housings revolve in different direction (Fig.9), now the angle of the spindle is decided by the adjusting angle of the front and rear housings. The adjusting angle of the front and rear housings can be got by calculation or inquiring table.

The equation is:cos β =2cos θ-1tg ɑ=/2tg(β/2)In the equation: θ - - the intersection angle between the center line of the spindle and the transverse

movement of the operating platformβ - - angle of the front housing ɑ - - angle of the rear housingFor example: (1) right tun for45°and mill(2) Left turn for 30° and millRear housing24°28' 11" (counterclockwise)Front housing 65°31' 49" (clockwise)Left turn for 30° and millRear housing 15° 32' 32" (clockwise)Front housing 42°56' 29" (counterclockwise)In the following table is the contrast value of angle θ and the angles of B and ɑ for customers to inquire.

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0°30’00”1°00’00”1°30’02”2°00’05”2°30’09”3°00’15”3°30’24”4°00’35”4°30’50”5°01’09”15°35’50”17°00’08”18°25’28”19°50’56”21°16’29”22°42’08”24°07’54”25°33’46”26°59’46”28°25’54”29°52’11”131°18’36”32°45’12”34°11’56”35°38’52”37°05’58”38°33’17”40°00’48”41°28’32”42°56’29”44°24’41”45°53’07”47°21’50”48°50’48”50°20’04”51°49’38”

1°24’51”2°49’43”4°14’35”5°39’29”7°04’24”8°29’21”9°54’20”11°19’22”12°44’28”14°09’37”15°35’50”17°00’08”18°25’28”19°50’56”21°16’29”22°42’08”24°07’54”25°33’46”26°59’46”28°25’54”29°52’11”131°18’36”32°45’12”34°11’56”35°38’52”37°05’58”38°33’17”40°00’48”41°28’32”42°56’29”44°24’41”45°53’07”47°21’50”48°50’48”50°20’04”51°49’38”

67°05’17”68°39’15”70°13’44”71°48’47”73°24’24”75°00’38”76°37’30”78°15’02”79°53’17”81°32’17”83°12’04”84°52’40”86°34’10”88°16’35”90°91°44’28”93°30’02”95°17’47”97°04’48”98°54’11”100°45’01”102°07’23”104°31’26”106°27’18”108°25’08”110°25’04”112°27’20”114°32’08”116°39’43”118°30’23”121°04’29”123°22’25”125°44’42”128°44’53”130°44’45”133°24’12”

123456789101112131415161718192021222324252627282930313233343536

464748495051525354555657585960616263646566676869707172737475767778798081

25°07’03”25°46’24”26°26’17”27°06’42”27°47’42”28°28’17”29°11’30”29°54’22”30°37’56”31°22’13”32°07’16”32°53’06”33°39’47”34°27’22”35°15’51.8”36°05’21”36°55’54”37°47’33”38°40’21”39°34’25”40°29’49”41°26’38”42°24’57”43°22’55”44°26’37”45°30’13”46°35’50”47°43’41”48°53’57”50°05’52”51°22’41”52°41’47”54°04’30”55°31’17”57°02’43”58°39’30”

Table 2 Contrast table of the revolving angle of the spindle and the front and rear housing

Revolving angle of the spindle(°)

Revolving angle of the front housing(β)

Revolving angle of the front housing(β)

Revolving angle of the rear angle(α)

Revolving angle of the rear angle(α)

revolving angle of the spindle (°)

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373839404142434445

828384858687888990

53°19’31”54°49’44”56°20’17”57°51’12”59°22’30”60°54’10”62°26’17”63°58’50”65°31’49”

19°32’52”20°08’27”20°44’22”21°20’39”21°57’20”22°34’23”23°11’52”23°49’48”24°28’11”

136°11’28”139°08’09”142°16’26”145°39’30”149°22’17”153°33’02”158°27’58”164°49’02”180°

60°22’33”62°13’04”64°12’40”66°22’44”68°49’50”71°36’58”74°56’51”79°19’34”90°

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14

Fig.

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Fig.2 X6436 series bearing allocation plan

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X6436 Drawing of foundation

Fig.4 X6436 Drawing of foundation

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Fig.5 X6432 series transverse screw clearance adjustment

Fig.7 vertical position of the spindle Rear housing 0°, front housing 180°

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Right offset of the horizontal spindle Rear housing 90°(counterclockwise)

Front housing 0°Left offset of horizontal spindleRear housing 90°(counterclockwise)Front housing 0 °

Fig.10. Drawing of hoisting transportation

XI. Cooling of the cutters

The machine is equipped with cooling devices. The power coolant pump provides coolant for the cutters. The coolant is stored in the coolant storage slot in the pedestal.

The position of the coolant sprinkler head can be adjusted according to the cutter. The coolant collects to the water return pipe from the "T"-shape slots on the operating platform.

The selected coolant should be protective to cutter, improve precision of the work pieces to be processed, be not corrosive to the machine. Usually kerosene, diesel or emulsified oil is selected.

To make the coolant pump work normally, and supply clean coolant, the oil pump and oil transfer pipeline should be cleaned at least once a month. At the same time, the dregs in the deposition oil pool should be removed.

Fig.8

Fig.9

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XII.Electric system of the machine

(1) The power source of this series machine is three phase AC source of 380V and 50Hz (special three-phase AC power source other than this kind can also be order). The customers should first check the power source before switching on the machine. Note: the machine must be earthed reliably.

(2) This machine is equipped with protective devices for power master switch, short-circuit, over-load,emergency stop, zero-pressure and open-door power-disconnection (separate the power circuit from the main breaker. Its special master power switch has the functions of protecting fingers and can be locked with padlock.

(3) The machine has lumped button station. It is equipped with emergency button, which can be pressed down immediately when abnormal condition appears. There is also a power starting switch. After trouble-shooting, to start again, first tum the emergency button clockwise for an angle to reset it, then press down the power switch to start the machine. There is a jogging button for the spindle on the left side of the column, convenient to shift gears.

(4) The mechanic feed and cooling of the machine are both controlled by the corresponding knob switch-es of the spindle. The machine is started and stopped by the button station.

(5) The electric system of the machine must be repaired by professional serviceman. Please disconnect the machine from its power source when repairing.

This machine executes LT003-2002 standard of light-duty universal revolving cutter head mill: it is certified to dispatch.

Director (stamp) yy/mm/dd

Quality detector (stamp) yy/mm/dd

20

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X6432 series Check list of the machine precision

N0.

1

Test items

Adjust levelness of the machine

Straightness of rise-and-fall mechanism in vertical movement

Verticality of the operating platform surface to the guide track surface ofthe column

Inspector: Date:

10

11

12

parallelism ofthe longitudinal movement of the operating platform to the datum “T”-slot

Verticality of the rotary axis of the spindle to the operating platform

a. in the transverse vertical plane of the machineb. in the longitudinal vertical plane of the machine

Verticality of the transverse movement to the longitudinal movement of the operating platform

Parallelism between the movement and the surface of the operating platform

a. Transverseb. Longitudinal

0.04/2000.04/200

a.0.05/200b.0.05/200

0.04/200

0.04/300

0.05/200

0.05/200

Parallelism of the rotary axis of the spindle to the operating platform

0.020

0.050

a. near the spindle end

b. 300mm from the spindle endCircular runout of the spindle bore-hole axis

Oscillation of the spindle end

a. Circular runout of the centringdiameter of the spindle

b. Axial oscillating of the spindle

a. 0.015

b. 0.030

0.05/200

0.05/200

0.03/200

0.03/200

0.06/1000Planeness of the operating platform surfaceStraightness of the datum T-slot of the operating platform 0.03/200

a. in the transverse vertical plane of the machine

b. in the longitudinal vertical plane of the machine

a. in the transverse vertical plane of the machine

b. in the longitudinal vertical plane of the machine

a. transverse directionb. longitudinal direction

0.05/10000.05/1000

Allowance Measuredvalue

Totally 1page

2

3

45

6

7

8

9

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X6432 series packing list Totally 1 pagepage1

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Name

Milling machine with universalrevolving cutter head

Milling holding head with taper bar

Socket spanner

Sleeve-type cutter bar

Pull rod

Pedestal

Spanner

Machine vice

Operation manual

Certificate of qualification

Packing list

Specification

7:24 ISO50 (4、5、6、8、10、12、14、16)

5

ISO50/θ22 θ27

S22-24 S17-19

160

Quantity

1

1set

Each one

Each one

1

1

Each one

1

1

1

1

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Code Name Specification Quantity

KM1

KM2

KM3

KM4

KM5

Three-phase asynchronous motor Vertical spindle motor

Three-phase asynchronous motor Horizontal spindle motor

Three-phase asynchronous motor Cutter feederThree-phase asynchronous motor Coolant pumpThree-phase asynchronous motor Triangle

3PH 380V 50HZ 4.0KW

3PH 380V 50HZ 4.0KW

1.5KW 380V 50HZ

AB-12 P3H 50HZ 40KW

YS7134 1.5HP 50HZ

3VE 1015-2LU006.3-10A(2个)1.6-2.5A(3个)

HUADONG

H212 16

RT18-32

RT16

BK-150

8

1

4

4

1

JC38

SAD16

TYPE-LA42J

SHANAO 10A

LA42P-11

LA42P-11

LA42P-11

LAY3-11

Machine work lamp

Signal lamp

Emergency stop button

Cubical switch Coolant control

Red button switch

White button switch

Green button switch

Switch button Green

1

1

1

1

4

5

3

1

3

1

JW2-112/3

LXK3-20S

1

1

1

1

1

1Air breaker

Contactor

Power cut-out device

Fuse box

Fuse wire

Control transformer

Over-travel limit switch

Over=travel limit switch

DE108

LTX1

H212

RT18

RT

BK

JC

SAD

TYPE

SH

SA42

SA42

SA42

LAY3JW2

LXK3