operational excellence scalable software for real-time visual intelligence oliver gruner, strategic...
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Operational Excellence Scalable Software for Real-Time Visual IntelligenceOperational Excellence Scalable Software for Real-Time Visual Intelligence
Oliver Gruner, Strategic Account Managero: 508-543-8600 x 249 m: 508-740-3351 [email protected]
Todd Berner, The Braas Companyo: 515-249-2534 [email protected]
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ICONICSVisual Intelligence Software Solutions Since 1986
Configurable System Integration Tools• Human-Machine Interface Visualization (HMI)• Supervisory Control & Data Acquisition (SCADA)• Manufacturing Intelligence (BI for Real-Time
Operations)• Leveraging the Microsoft Advantage
Universal Visualization & Interoperability• Aggregate and Manage Any Data Source from Anywhere• Consolidate Alarm and Incident Management Systems• Track, Trace, Report, Analyze, Contextualize
Worldwide Network
• 400 Partners, Global Support Network • 200,000 Licenses, in 20,000 Plants
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ICONICS is winner of the 2007 Frost & Sullivan Industry Innovation and Advancement of the Year Award in the European Automation and Control Solutions Market.
This award is given to a company that has proven to be a leader with pioneering technology, sound business strategy and is positioned to move the industry forward with its creativeness and innovation.
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Key Markets
Other18%
Machine Builders
20%
Oil & Gas14%
Food & Pharm14%
Automotive9%
Utilities17%
HVAC8%
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Op
era
tion
al E
xc
ellenc
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5
Business Systems
ControlSystems
ManufacturingIntelligence
SCADA
HMI / Visualization
ICONICS Functional
Stack
Visual Intelligence SolutionsConnecting People to Machine and Business Systems
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ICONICS Integration
Manufacturing Intelligence
BizViz Suite
HMI / SCADA
GENESIS32 Suite
ConnectivityOPC, SNMP,Database, ERPWeb Services
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Large quantities of dataRaw data, production data, multiple sources
Production data is convertedinto individual KPIs
Visualize Visual Intelligence at All Levels
AnalyzeAnalyze
PropagatePropagate
AggregateAggregate
External SystemsERPEAMMESQuality Control
KPIs with context for
decision support and transaction data
ContextualizeContextualizeVisualizeVisualize
Visualize
At All Functional Levels
VisualizeVisualize
Visualize
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“Scales Down”to devices
“Scales In” on a machine
“Scales Up” on large systems
“Scales Away” spans organizations &
geographies
“Scales Out”by adding machines
Scalability from Embedded and Mobile
Devices to Distributed Systems Spanning an
Enterprise !
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American Water is one of largest water and wastewater utility company,
• They serve over 16.2 million people • 6,900 employees • 32 states and Ontario, Canada. • Over 400 SCADA system sites • Extensive use of all of ICONICS products. • From Small PC based systems up to Fully
redundant Server based systems.
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Europe’s Largest Construction Project Over £6 Billion (US$10 Billion)Scope • Tag Count 3 million in total • 60 OPC Servers• 400,000 AlarmWorX tags (5 pairs of 80,000)
ICONICS and OPC Solutions Selected Over 18 OthersGENESIS32 and BizViz Will Supervise 20+ Systems:• Security• Lighting• People Movers• Building Automation• Baggage Handling• Moving Walkways• Elevators• Jetways• Billing Systems• Etc…
London Heathrow Airport Terminal 5 - Unified Management System
Terminal 5Terminal 5
Unified Management System
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Transneft Russian Oil PipelineUnified Dispatch Control System
Project Scope300 million tons per year 80,000 km of pipe400 pumping stations1,000 holding tanks - 101 locations8000 Telemetry-Controlled Valves
Solution: PC-Based SCADA with OPC Data (GENESIS32)500 PCs2000 PLC’s 780,000 tags via Microwave and 22 satellite earth stations2,100 Human Interface ScreensMaximum Data Update: Two Seconds• OPC Technology Makes SLA Possible
Click Here to LaunchGenDemo Displays
Primary Integratorwww.elesy.ru
(SDKU)
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Overview
Pocket GENESISMobileHMI
Data Connectivity &
Network Visualization
Blah
SNMP
PortalWorX
WebHMI
Data Connectivity &
Network Visualization
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Visualization Possibilities
Multi-role based web viewsSingle Sign On (SSO)Communication via LAN, WAN and InternetCombines HMI and Enterprise data using Web Parts
Browser based, with single role conceptCommunication via LAN, WAN and InternetCombines HMI and Enterprise data using ICONICS GENESIS32 product
PortalWorX
WebHMI
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Visualization Possibilities
Pocket GENESIS• PocketPC platform• Communicated to a GENESIS32 Server• Full Graphics, Alarms, Trends
Supports LAN, WAN, Internet and GPRSVisualizes Shop Floor and Enterprise data
MobileHMI• Provides data in text form
Supports any PDA, Pocket PC and Cell PhoneVisualizes Shop Floor and Enterprise Data
Pocket GENESISMobileHMI
ICONICS can visualize data on any browser based platform !!!
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Data Connectivity
NEW Supported Data Sources• SNMP• SAP• SQL Server 2005 (native)
Native Data Sources• OPC – Shop Floor
Automation• Oracle (versions 8,9,10)• SQL Server 2000• Microsoft Access/Excel
Blah
SNMP
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Databases
Universal Data Layer
Data Mining Server
Universal Data Integration
ServerSNMP Plug in
Router
Plug in
PLC
HVAC Devices
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One Development System
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Vertical IntegrationTop Floor to Shop FloorData Mine Enterprise InformationData Mine real-time Data Compute KPI’s Visualize, read & write
Data Mining to MES and ERPs
ICONICS
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Transition
OPC Web-EnabledReal-time Automation Software
View and Control with Web-Based HMI / SCADA
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Web-based Visualization
Zero Based Install / Thin Client – single roleMix Graphics, Trends, Alarms, Reports with Other "Corporate Info"Two-Way InteractionOnly Requires "Standard" Server PCSupports Internet Explorer 6 through IE 7Cost-Effective "Concurrent" LicensingRuns VBScript or JScript
WebHMI
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Transition
Any Information
Any Time
From Anywhere
Any Information
Any Time
From Anywhere
Collaborative, Web-EnabledVisualization Cockpit
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PortalWorX Key Features
• Accessibility of Key Information via Sharepoint Services
• View KPIs, Trends, and Systems remotely
• Dashboard Interface provides data wherever you need it.
• HMI/SCADA, ERP accessible from your home or HQ.
• Accessibility of Key Information via Sharepoint Services
• View KPIs, Trends, and Systems remotely
• Dashboard Interface provides data wherever you need it.
• HMI/SCADA, ERP accessible from your home or HQ.
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PortalWorX WebParts
Web Parts make it easy to show data and customize portals
Instantly view KPIs and Trends
On-Demand Monitoring and Management
Drag-and-drop configurations makes PortalWorX simple to use
PortalWorX
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Let’s Introduce Some Examples
Live Parameter Monitoring, Alarming, and Trending
Create personalized dashboards for each user.
Single sign-on services for all applications.
PortalWorX
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Automotive Dashboard Example
PortalWorX
Excel-based Report
Triggering
Excel-based Report
Triggering
GIS Integratio
n
GIS Integratio
n
Supply Chain
Scorecard
Supply Chain
Scorecard
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Water Treatment Portal
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GIS Integration
Geographical Information System• Designed to provide visibility for geographically
dispersed assets• Real-time information at a glance• Connect to JCI Facility Performance Indexing
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GIS Objects
Smartpin (example)• Using our custom Smartpins to identify Eastern U.S. power plants
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Main Generator
Boiler
Transformer
Complete Failure
Water Level
Fuel Supply
Steam Turbine
Main Generator Breaker
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Why Use ICONICS?
Web Enabled TechnolgyShop Floor to Top Floor ConnectivityOpen StandardsTechnology Leader in 64 bit technologySecurityIntegartion Tools to cut down delpoyment time and cost
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Security is an issue !
No registry settings in HKey_Local_Machine
STIG – implementation (Security Technical Implementation Guidelines)• No installation at DoD without passing STIG requirements• Leverage DoD Security Expertise• Guidelines are Constantly updated by DoD• Highest Level of Security
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Engineering Tools
ICONICS provides OLE Automation Interfaces to link into productsCreate smart symbolsGOAL: • Reduce development time• Be more competitive• More business
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Engineering ProductivitySave Time in System Development
“We Love Questions about Price, It Plays to Our Strengths” • Engineering Time Savings… Ease of Configuration
• Active Tag Counting, Modularity, Web Clients• Total Cost of Ownership..
• Startup Time Savings: Modular Deployment… Distributable
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Wonderware Converter
Convert Intouch GraphicsStatic and dynamic actionsHelp File
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Auto-Configuration
Alstom
Siemens Dematic
Moore Products
Phoenix Contact
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Audi - Auto Configuration
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Siemens Procidia Example
…….
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Custom Command Server
ICONICS Custom Command Server:• Flexible entry point for
custom integration• Override standard
dialogs with calls to external APIs (DLL or EXE)
• Allows you to protect IP within compiled code
• Supports C#, C++, VB, etc.
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Vertical IntegrationTop Floor to Shop FloorData Mine Enterprise InformationData Mine real-time Data Compute KPI’s Visualize, read & write
Data Mining to MES and ERPs
ICONICS
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BizViz Productivity Analytics
Visual OEE, KPIs and Analysis for Operational Excellence
Downtime AnalyticsOEE Analytics
Track Downtime, Performance and Quality
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Manufacturers Are Drivenby Specific Pressures
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A Complete Picture of Your Operational Performance
Time
2:00 3:00 4:00 5:00 6:00
VelocityPressure
Temperature
DATA
Customer 1 Customer 2 Customer 3
SKU 490399409 SKU 5593004939CHANGEOVER
Shift 1 Shift 2 Shift 3 Shift 1 Shift 2 Shift 3 Shift 2 Shift 3 Shift 1Shift 1
Product ID
Shifts, Schedules, & Labor
Customer/Production Run
INTELLIGENCE Contextualizing ALL of your manufacturing and operations data toprovide a complete picture of your operational performance
Work Cell 1 State
Work Cell 2 State
Work Cell 3 State
Work Cell 4 State
CyclesUnits
Waste
Production Per Hour
Quality
INFORMATION
UCL
LCL
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OEE Calculation and Reporting• Downtime Analysis and Reporting• Tact Time Reporting• Shift Reporting• OEE roll-up from station to line to site to enterprise
Can run stand-alone
Flexible Structure for OEE and KPI Calculation and
Visibility
Asset TreeISA 95 OEE Calculation
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Solutions vs. Tools
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Runtime View Configuration
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We will show a brief GEN32 Demo onReportWorX – some water examplesAlarmAnalyticsBridgeWorX
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Thank You!Thank You!
Oliver Gruner, Strategic Account Managero: 508-543-8600 x 249 m: 508-740-3351 [email protected]
Todd Berner, The Braas Companyo: 515-249-2534 [email protected]