Operations Management In

Modern Bread….

Presented By :

Praveen Kushwaha [0931]

Overview

• Introduction• Raw material & Selection process.• Production process.• Inventory management.• Hygiene & Safety.• Training & Discipline• Capacity & Waste management• Layout• Location• Customer satisfaction

Introduction

• Modern Breads earlier known as modern food industries Ltd was a public sector unit which went through divestment in the year 1991-92 during the NDA(National Democratic Alliances) government. It was acquired by Hindustan Unilever.

• Modern Breads manufacturers variety of breads such as 7must, Brown, Atta, Owen fresh, Fruity, 400 & 800gm white Breads

Raw Material & Selection Process

Four main ingredients of bread making(Flour, Water, Salt, Yeast)Other Ingredients are – (Sugar, Oil, Fat, Acetic acid, Calcium propionate)

Selection of raw materials –1] Supplier audit• Raw material storage condition and its process.• Norms and standards followed as per HUL.2] Toxicity Certificate.3] Warranty Certificate.4] Sample test.

Production Process• SELECTION OF RAW MATERIAL• GRADING OF RAW MATERIAL• PREPARATION OF RAW MATERIAL• MIXING• FERMENTATION• DIVIDING AND ROUNDING• MOULDING AND PANNING• PROOFING• BAKING• COOLING• SLICING AND WRAPPING

Inventory Management

• Daily Production report.• Material requisition cum delivery order.• Daily consumption, Shelf life, Lead time period is

considered (E.g. 50,000 kg of flour should be available for 4 days stock)

Hygiene & SafetyHygiene –

• Double door entry system.• Use of disinfectant.• Sweeping of floor regularly.• Use of cap.

Safety –

• Use of hand gloves, Shoes.• Medical checkup after every 6 months.• Emergency exit door.• Electrical cut out.• Mock drill practiced.

Training & DisciplineTraining –

• Twice in a year training about material handling.• Proper induction for new employees.

Discipline –

• Follow the entry path as directed.• Green cap for officials and employees & Pink cap for Visitors.• Maintaining duty charts.• Proper supervisions.

Capacity & Waste Management

Capacity – Daily production• 55,000-60,000 production of standard bread loaf.

Waste Management –• Waste dough utilization.• Effluent treatment plant.

LAB

MIXIN

G AREA

OFFICE

PLANT-1

PLANT NO 03

COOLING ZONE

PACKING AREA

BREAD STORE

CHAPPATI PLANT

CANTEEN

ATTA STORE

PLANT 02

LAYOUT

Location

• Social concern.

• Market coverage.