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OPERATOR’SMANUAL

Model H60Shake Freezer

Original Operating Instructions

055165-M

6/01/01 (Original Publication)(Updated 6/26/15)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A

Minimum Wire Ampacity: A

E 2001 Carrier Commercial Refrigeration, Inc.055165-MAny unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may bea violation of Copyright Law of the United States of America and other countries, could result in the awarding of StatutoryDamages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.All rights reserved.

Taylor Companya division of Carrier Commercial Refrigeration, Inc.750 N. Blackhawk Blvd.Rockton, IL 61072

Model H60 Table of Contents

Table of Contents

Section 1 To the Installer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installer Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site Preparation 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Cooled Units 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water Connections (Water Cooled Units Only) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Connections 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Beater Rotation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refrigerant 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 2 To the Operator 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor Warranty Disclaimer 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 3 Safety 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 4 Operator Parts Identification 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H60 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H60 Door and Beater Assembly 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H60 Syrup Tank - 045533 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 5 Important: To the Operator 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Symbol Definitions 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Switch 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Liquid Crystal Display 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Consistency Control 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flavor Selector Keypad 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reset Mechanism 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Screen Descriptions 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Menu 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 6 Operating Procedures 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sanitizing 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Priming 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Daily Closing Procedures 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Daily Opening Procedures 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Syrup System 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manual Brush Cleaning 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents Model H60

Table of Contents - Page 2

Draining Product From The Freezing Cylinder 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rinsing 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hopper Cleaning 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brush Cleaning 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sanitizing the Syrup System 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 7 Important: Operator Checklist 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

During Cleaning and Sanitizing 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting Bacterial Count 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regular Maintenance Checks 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Winter Storage 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 8 Troubleshooting Guide 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 9 Parts Replacement Schedule 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 10 Limited Warranty on Equipment 44. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 11 Limited Warranty on Parts 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Note: Continuing research results in steady improvements; therefore, informationin this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translationrepresentative(s) are considered to be the original set of instructions.

E 2001 Carrier Commercial Refrigeration, Inc. (Original Publication)(Updated June, 2015)055165-MAny unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this workmay be a violation of Copyright Law of the United States of America and other countries, could result in theawarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in furthercivil and criminal penalties.All rights reserved.

Taylor Companya division of Carrier Commercial Refrigeration, Inc.750 N. Blackhawk Blvd.Rockton, IL 61072

1Model H60 To the Installer

131108

Section 1 To the Installer

The following information has been included in themanual as safety and regulatory guidelines. Forcomplete installation instructions, please see theInstallation Checklist.

Installer Safety

In all areas of the world, equipment should beinstalled in accordance with existing local codes.Please contact your local authorities if you have anyquestions.

Care should be taken to ensure that all basic safetypractices are followed during the installation andservicing activities related to the installation andservice of Taylor equipment.

S Only authorized Taylor service personnelshould perform installation and repairs on theequipment.

S Authorized service personnel should consultOSHA Standard 29CFRI910.147 or theapplicable code of the local area for theindustry standards on lockout/tagoutprocedures before beginning any installationor repairs.

S Authorized service personnel must ensurethat the proper PPE is available and wornwhen required during installation and service.

S Authorized service personnelmust remove allmetal jewelry, rings, and watches beforeworking on electrical equipment.

The main power supply(s) to the machinemust be disconnected prior to performing any repairs.Failure to follow this instruction may result in personalinjury or death from electrical shock or hazardousmoving parts as well as poor performance or damageto the equipment.

Note: All repairs must be performed by anauthorized Taylor Service Technician.

This unit has many sharp edges that cancause severe injuries.

Site Preparation

Review the area where the unit will be installed beforeuncrating the unit. Make sure that all possible hazardsto the user and the equipment have been addressed.

For Indoor UseOnly: This unit is designed to operateindoors, under normal ambient temperatures of70_-75_F (21_-24_C). The freezer has successfullyperformed in high ambient temperatures of104_(40_C) at reduced capacities.

This unit must NOT be installed in an areawhere a water jet or hose can be used. NEVER use awater jet or hose to rinse or clean the unit. Failure tofollow this instruction may result in electrocution.

This unit must be installed on a level surfaceto avoid the hazard of tipping. Extreme care should betaken in moving this equipment for any reason. Two ormore people are required to safely move this unit.Failure to comply may result in personal injury orequipment damage.

Uncrate the unit and inspect it for damage. Report anydamage to your Taylor Distributor.

This piece of equipment is made in the USA and hasUSA sizes of hardware. All metric conversions areapproximate and vary in size.

This machine is designed for indoor use only.

DO NOT install the machine in an area wherea water jet could be used. Failure to follow thisinstruction may result in serious electrical shock.

2 Model H60To the Installer

120416

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 6” (152 mm)minimum air clearance on all sides and 7- 1/2” (191mm) minimum on bottom. Minimum air clearancesmust be met to assure adequate air flow for optimumperformance. Failure to allow adequate clearance canreduce the refrigeration capacity of the freezer andpossibly causepermanent damage to the compressor.

Water Connections(Water Cooled Units Only)

An adequate cold water supply must be provided witha hand shut- off valve. On the underside rear of thebase pan, two 3/8” I.P.S. water connections for inletand outlet have been provided for easy hook- up. 1/2”inside diameter water lines should be connected to themachine. (Flexible lines are recommended, if localcodes permit.) Depending on local water conditions, itmay be advisable to install a water strainer to preventforeign substances from clogging the automatic watervalve. There will be only one water “in” and one water“out” connection. DONOT install a hand shut- off valveon thewater “out” line!Water should always flow in thisorder: first, through theautomaticwater valve; second,through the condenser; and third, through the outletfitting to an open trap drain.

A back flow prevention device is requiredon the incoming water connection side. Pleaserefer to the applicable National, State, and local codesfor determining the proper configuration.

Electrical Connections

Each unit requires one power supply for each datalabel on the unit. Check the data label(s) on the freezerfor branch circuit overcurrent protection or fuse, circuitampacity, and other electrical specifications. Refer tothe wiring diagram provided inside of the electrical boxfor proper power connections.

In the United States, this equipment is intended to beinstalled in accordance with the National ElectricalCode (NEC), ANSI/NFPA 70- 1987. The purpose ofthe NEC code is the practical safeguarding of personsand property from hazards arising from the use ofelectricity. This code contains provisions considerednecessary for safety. Compliance therewith andproper maintenance will result in an installationessentially free from hazard!

In all other areas of the world, equipment should beinstalled in accordance with the existing local codes.Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

CAUTION: THIS EQUIPMENT MUST BEPROPERLY GROUNDED! FAILURE TO DO SOCAN RESULT IN SEVERE PERSONAL INJURYFROM ELECTRICAL SHOCK!

This equipment is provided with a grounding lugthat is to be properly attached to the rear of the frameby the authorized installer. The installation location ismarked by the equipotential bonding symbol (5021 ofIEC 60417- 1) on the removable panel and the frame.

3Model H60 To the Installer

131105

S Stationary appliances which are not equippedwith a power cord anda plugor another deviceto disconnect the appliance from the powersource must have an all-pole disconnectingdevice with a contact gap of at least 3 mminstalled in the external installation.

S Appliances that are permanently connected tofixed wiring and for which leakage currentsmay exceed 10 mA, particularly whendisconnected, not used for long periods, orduring initial installation, shall have protectivedevices such as a GFI to protect against theleakage of current and be installed byauthorized personnel to the local codes.

S Supply cords used with this unit shall beoil-resistant, sheathed, flexible cable, notlighter than ordinary polychloroprene or otherequivalent synthetic elastomer-sheathed cord(Code designation 60245 IEC 57) installedwith the proper cord anchorage to relieveconductors from strain, including twisting, atthe terminals and protect the insulation of theconductors from abrasion.

If the supply cord is damaged, it must bereplaced by an authorized Taylor servicetechnician in order to avoid a hazard.

Beater Rotation

Beater rotation must be clockwise as viewedlooking into the freezing cylinder.

NOTE: The following procedures shouldbe performed by a trained service technician.

To correct rotation on a three- phase unit, interchangeany two incoming power supply lines at freezer mainterminal block only.

To correct rotation on a single- phase unit, change theleads inside the beater motor. (Follow the diagramprinted on the motor.)

Electrical connections are made directly to theterminal block provided in the main control boxmounted on the right hand side of the freezer.

Refrigerant

In consideration of our environment, Tayloruses only earth friendly HFC refrigerants. The HFCrefrigerant used in this unit is R404A. This refrigerantis generally considered non-toxic and non-flammable,with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentiallyhazardous andmust be handled with caution. NEVERfill any refrigerant cylinder completely with liquid.Filling the cylinder to approximately 80% will allow fornormal expansion.

Use only R404A refrigerant that conforms tothe AHRI standard 700 specification. The use of anyother refrigerant may expose users and operators tounexpected safety hazards.

Refrigerant liquid sprayed onto the skin maycause serious damage to tissue. Keep eyes and skinprotected. If refrigerant burns should occur, flushimmediately with cold water. If burns are severe, applyice packs and contact a physician immediately.

Taylor reminds technicians to be cautious ofgovernment laws regarding refrigerant recovery,recycling, and reclaiming systems. If you have anyquestions regarding these laws, please contact thefactory Service Department.

WARNING: R404A refrigerant used inconjunction with polyolester oils is extremely moistureabsorbent. When opening a refrigeration system, themaximum time the system is openmust not exceed 15minutes. Cap all open tubing to prevent humid air orwater from being absorbed by the oil.

4 Model H60To the Operator

131108

Section 2 To the Operator

The Model H60 shake freezer has been carefullyengineered andmanufactured to give you dependableoperation. This unit, when properly operated andcared for, will produce a consistent, quality product.Like all mechanical products, it will require cleaningand maintenance. A minimum amount of care isnecessary if the operating procedures outlined in thismanual are followed closely.

This Operator’s Manual should be read beforeoperating or performing any maintenance on yourequipment.

Your Taylor freezer will NOT eventually compensatefor and correct any errors during the set- up or fillingoperations. Thus, the initial assembly and primingprocedures are of extreme importance. It is stronglyrecommended that personnel responsible for theequipment’s operation, both assembly anddisassembly, go through these procedures together inorder to be properly trained and to make sure that noconfusion exists.

In the event you should require technical assistance,please contact your local authorized TaylorDistributor.

Your Taylor warranty is valid only if the parts areauthorized Taylor parts, purchased from the localauthorized Taylor Distributor, and only if all requiredservice work is provided by an authorized Taylorservice technician. Taylor reserves the right to denywarranty claims on units or parts if non- Taylorapproved parts or incorrect refrigerant were installedin the unit, system modifications were performedbeyond factory recommendations, or it is determinedthat the failure was caused by abuse, misuse, neglect,or failure to follow all operating instructions. For fulldetails of your Taylor Warranty, please see the LimitedWarranty section in this manual.

If the crossed out wheeled bin symbol isaffixed to this product, it signifies that this product iscompliant with the EUDirective as well as other similarlegislation in effect after August 13, 2005. Therefore,it must be collected separately after its use iscompleted, and cannot be disposed as unsortedmunicipal waste.

The user is responsible for returning the product to theappropriate collection facility, as specified by the localcode.

For additional information regarding applicable locallaws, please contact the municipal facility and/or localdistributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this unit arewarranted for the term stated in the Limited Warrantysection in this manual. However, due to the MontrealProtocol and the U.S. Clean Air Act Amendments of1990, many new refrigerants are being tested anddeveloped, thus seeking their way into the serviceindustry. Some of these new refrigerants are beingadvertised as drop- in replacements for numerousapplications. It should be noted that in the event ofordinary service to this unit’s refrigeration system,only the refrigerant specified on the affixed datalabel should be used. The unauthorized use ofalternate refrigerants will void your Taylor compressorwarranty. It is the unit owner’s responsibility to makethis fact known to any technician he employs.

It should also be noted that Taylor does not warrant therefrigerant used in its equipment. For example, if therefrigerant is lost during the course of ordinary serviceto this machine, Taylor has no obligation to eithersupply or provide its replacement either at billable orunbillable terms. Taylor does have the obligation torecommend a suitable replacement if the originalrefrigerant is banned, obsoleted, or no longer availableduring the five year warranty of the compressor.

Taylor will continue to monitor the industry and testnew alternates as they are being developed. Should anew alternate prove, through our testing, that it wouldbe accepted as a drop- in replacement, then theabovedisclaimer would become null and void. To find out thecurrent status of an alternate refrigerant as it relates toyour compressor warranty, call the local TaylorDistributor or the Taylor Factory. Be prepared toprovide the Model/Serial Number of the unit inquestion.

5Model H60 Safety

Section 3 Safety

We, at Taylor Company, are concerned about thesafety of the operator at all times when they arecoming in contact with the unit and its parts. Taylormakes every effort to design and manufacture built- insafety features to protect both operators and servicetechnicians.

Installing and servicing refrigeration equipment can behazardous due to system pressure and electricalcomponents. Only trained and qualified servicepersonnel should install, repair, or service refrigerationequipment. When working on refrigeration equipment,observe precautions noted in the literature, tags andlabels attached to the unit, and other safetyprecautions that may apply. Follow all safety coderequirements. Wear safety glasses and work gloves.

IMPORTANT - Failure to adhere to thefollowing safety precautions may result in severepersonal injury or death. Failure to comply withthese warnings may also damage the unit and/orits components. Such damage may result incomponent replacement and service repairexpenses.

DO NOT operate the unit without readingthis entire Operator Manual first. Failure to follow all ofthese operating instructions may result in damage tothe unit, poor performance, health hazards, personalinjury, or death.

This unit is to be used only by trainedpersonnel. It is not intended for use by children orpeople with reduced physical, sensory, or mentalcapabilities, or lack of experience and knowledge.Where limited equipment operation is allowed forpublic use, such as a self- serve application,supervision or instruction concerning the use of theappliance by a person responsible for their safety isrequired. Children should be supervised to ensure thatthey do not play with the appliance.

S All repairs should be performed by anauthorized Taylor service technician.

S The main power supplies to the unit must bedisconnected prior to performing installation,repairs, or maintenance.

S DO NOT operate the unit unless it is properlygrounded.

S DO NOT operate the unit with larger fusesthan specified on the unit’s data label.

S Units that are permanently connected to fixedwiring and for which leakage currents mayexceed 10 mA, particularly whendisconnected or not used for long periods, orduring initial installation, shall have protectivedevices such as a GFI, to protect against theleakage of current, installed by the authorizedpersonnel to the local codes.

S Stationary units which are not equipped witha power cord and a plug or another device todisconnect the appliance from the powersource must have an all-pole disconnectingdevice with a contact gap of at least 3 mminstalled in the external installation.

S Supply cords used with this unit shall beoil-resistant, sheathed flexible cable notlighter than ordinary polychloroprene or otherequivalent synthetic elastomer-sheathed cord(Code designation 60245 IEC 57) installedwith the proper cord anchorage to relieveconductors from strain, including twisting, atthe terminals and protect the insulation of theconductors from abrasion.

If the supply cord is damaged, it must bereplaced by an authorized Taylor servicetechnician in order to avoid a hazard.

Failure to follow these instructions may result inelectrocution. Contact your local authorized TaylorDistributor for service.

6 Model H60Safety

131105

S DONOT allow untrained personnel to operatethis machine.

S DONOT operate the freezer unless all servicepanels and access doors are restrained withscrews.

S DO NOT remove any internal operating parts(examples: freezer door, beater, scraperblades, etc.) unless all control switches are inthe OFF position.

Failure to follow these instructionsmay result in severepersonal injury to fingers or hands from hazardousmoving parts.

This unit has many sharp edges that cancause severe injuries.

S DO NOT put objects or fingers in the doorspout. This may contaminate the product andcause severe personal injury from bladecontact.

S USE EXTREME CAUTION when removingthe beater asssembly. The scraper blades arevery sharp.

This unit must be placed on a level surface.Extremecare should be takenwhenmoving theunit forany reason. Two or more persons are required tosafely move this unit. Failure to comply may result inpersonal injury or damage to the unit.

Access to the service area of the unit must berestricted to persons having knowledge and practicalexperience with the unit, in particular as far as safetyand hygiene are concerned.

Cleaning and sanitizing schedules aregoverned by your state or local regulatory agenciesand must be followed accordingly. Please refer to thecleaning section of this manual for the properprocedure to clean this unit.

This unit is designed to maintain producttemperature under 41_F (5_C). Any product beingadded to this unit must be below 41_F (5_C). Failureto follow this instruction may result in health hazardsand poor freezer performance.

DO NOT draw product or attempt todisassemble the unit during the HEAT cycle. Theproduct is hot and under extreme pressure.

DO NOT obstruct air intake and discharge openings:6” (152 mm) minimum air clearance on all sides and7- 1/2” (191mm) minimum on bottom. Failure to followthis instruction may cause poor freezer performanceand damage to the machine.

For Indoor UseOnly: This unit is designed to operateindoors, under normal ambient temperatures of70_-75_F (21_-24_C). The unit has successfullyperformed in high ambient temperatures of up to104_F (40_C) at reduced capacities.

DO NOT run the unit without product. Failure to followthis instruction can result in damage to the unit.

NOISE LEVEL: Airborne noise emission does notexceed 78 dB(A) when measured at a distance of 1.0meter from the surface of the unit and at a height of 1.6meters from the floor.

7Model H60 Operator Parts Identification

140611

Section 4 Operator Parts IdentificationH60

8 Model H60Operator Parts Identification

140611

H60 Exploded View Parts Identification

ITEM DESCRIPTION PART NO.

1 KIT A.- COVER- HOPPER X65369

2 AGITATOR A.- MIX HOPPER X44797

3 PANEL- SIDE *LEFT 067721

4 STUD- NOSE CONE 5/16- 18 011390

5 PAN- DRIP 19- 1/2 LONG 035034

6 SHIELD- SPLASH-WIRE 046177

7 TRAY- DRIP 14.8 046275

8 SCREW- 1/4- 20X5/8 SLTD RND 005542

9 CASTER- 4” SWV 5/8 STEM 018794

10 PANEL- SIDE *RIGHT 067722

11 O- RING- .643 OD X .077W 018572

12 TUBE A.- FEED- OUTER- HT X34641


13 O- RING- .291 ID X .080W 018550

14 TUBE A.- FEED- SC- INNER X32824- 5

15 GASKET- SYRUP DOOR 045326

16 DOOR A.- SYRUP CABINET X45325

17 ADAPTOR A.- CASTER X18915

18 PANEL- REAR W/LOUVERS 026980- SP

19 PANEL A.- FRONT X46634

20 TRIM- REAR CORNER 046668

21 TRIM A.- SHELF X45334

22 CASTER- 4” SWV 5/8 STEMW/BRAKE

034081


140611

H60 Door and Beater Assembly


1 SEAL- DRIVE SHAFT 032560

2 SHAFT- BEATER 035527

3 BEATER A.- 7QT- 1 PIN X46233

4 BEARING- FRONT 013116

5 GASKET- DOOR 5.177ID 016672

6 BEARING- GUIDE 014496

7 TORQUE A. X17381

8 ARM- TORQUE 014500

9 O- RING- .291 ID X .080W 018550

10 BEARING- SPINNER 017032

11 VALVE A.- DRAW X54821


12 O- RING- 1- 1/16 OD X.139W 020571

13 NUT- STUD 021508

14 TUBE- VINYL 3/16IDX5/16 R30314

15 FITTING- QD MALE INSERT 036296

16 O- RING- 5/16 OD X .070W 016272

17 DOOR A.- PARTIAL- 1 SPT X17373- SER

18 HOUSING- SPINNER 017269

19 BLADE A.- SPINNER 8- 3/8” X35570

20 BLADE- SCRAPER- PLASTIC 046237

21 CLIP- SCRAPER BLADE 8.75” 046238

10 Model H60Operator Parts Identification

H60 Syrup Tank - 045533


1 TANK- SYRUP- 4 QT. 045533

1a COVER- TANK W/ FTG 035759- 1

1b TIP- NYLON-WHITE TRANSL. 042747*

1c O- RING- 3.437 ID X .275 W 016037

1d TUBE- DIP- 4 QT. 015441- 7

1d- 1 O- RING- .291 ID X .080W 018550

2 PLUG- Q.D. CO2 1/8 MP 021077

3 SOCKET- Q.D. CO2 90DEG 1/4 021524

4 SOCKET- Q.D. LIQ.- 90DEG- 1/4 021026


4a** RESTRICTOR- SYRUP 030917

4b** GASKET- RUBBER 023551

5 O- RING- 5/8 OD X .103W 016030

6 PLUG- Q.D. LIQ. 3/4- 18 FP 021081

6a VALVE A.- QD PLUG 021081- 2

6b INSERT 021081- 1

7 DECAL- SET 4 SYRUP FLAVOR 021523

8 DECAL- SYRUP TANK INST. 045533- 1

* TIP- NYLON- GREY 024261(DUAL SUPPLIER, ORDER AS NEEDED)

** NOTE: NOT USED ON CHOCOLATE.


140717

Accessories


1 BRUSH-MIX PUMP BODY -3” X 7” WHITE

023316

2 BRUSH-END-DOOR-SPOUT 039719

3 KIT A.-TUNE UP X34615

4 BRUSH-DOUBLE ENDED 013072

5 BRUSH-REAR BRG 1IN.D X 2IN 013071


6 BRUSH-DRAW VALVE 014753

7 LUBRICANT-TAYLOR HI PERF 048232

8 PAIL-10 QT. 013163

* SANITIZER·KAY-5·200·PKTS 041082

* SANITIZER-STERA SHEEN-GR100 (2 OZ.) PKTS

055492

*NOT SHOWN

12 Model H60Important: To the Operator

Section 5 Important: To the Operator

Item Description

1 Power Switch (Toggle)2 Liquid Crystal Display3 LCD Indicator - MIX LOW (PCB A.- LED)4 LCD Indicator - MIX OUT (PCB A.- LED)5 Consistency Control (Switch- Torque)6 Flavor Selector Keypad (Switch- Membrane)7 Rinse Key (Switch- Membrane)

Symbol Definitions

To better communicate in the International arena, thewords on many of our operator switches and buttonshave symbols to indicate their functions. Your Taylorequipment is designed with these Internationalsymbols.

The following chart identifies the symbol definitionsused on the operator switches.

= ON

= OFF

= MIX LOW

= MIX OUT

= HEAT MODE

= CLEAN MANUALLY

= CALIBRATE

= WASH

= AUTO

= MENU

= CHOCOLATE

= STRAWBERRY

= VANILLA

= OPTIONAL

= RINSE

13Model H60 Important: To the Operator

Power Switch

When placed in the ON position, the power switchallows control panel operation. The power switch islocated on the left side of the control channel.

Liquid Crystal Display

TheLiquidCrystalDisplay (LCD) is locatedon the frontcontrol panel. The LCD is used to show the currentmode of operation, and whether or not there issufficient mix.

LCD Indicator - MIX LOW

The “MIX LOW” indicator flashes to indicate that thereis a low supply of mix. The mix hopper should be filledas soon as possible.

LCD Indicator - MIX OUT

The MIX OUT light will illuminate, indicating that themix hopper has an insufficient supply of mix to operatethe freezer. The MIX OUT indicator will flash. At thistime, the freezer will go into the STANDBY mode ofoperation. To return the freezer to the AUTO mode, fillthe hopper with mix and press the AUTO key. Thefreezer will automatically begin operation.

Consistency Control

The viscosity (thickness) of the shake is controlled bya sensing device called the consistency control. Theconsistency control knob is located to the lower rightof the control channel. To achieve a thicker shake, turnthe knob clockwise and counterclockwise to achieve athinner shake consistency.

Allow the refrigeration system to cycle on and off 2 or3 times before an accurate consistency can beevaluated.

Flavor Selector Keypad

Four shake flavors are offered from the Model H60freezer: chocolate, strawberry, vanilla (unflavoredproduct), and an optional flavor. Press the desiredshake flavor key and open the drawvalve. Product andsyrup will automatically blend to produce the chosenflavor.

RINSE

After the shake is drawn, press theRINSEkey to rinseexcess syrup and mix from the spinner housing.

Reset Mechanism

The reset button is located under the right side panel.The reset mechanism protects the beater motor froman overload condition. If an overload occurs, the resetmechanism will trip. To properly reset the freezer,press the reset button firmly and clear the tone perinstructions in “Clearing Fault Tones” on page 17.

If the reset mechanism trips again, contact yourauthorized Taylor Distributor to resolve the problem.

Warning: Do not use metal objects topress the reset button. Failure to comply mayresult in severe personal injury or death.


Operating Screen Descriptions

When themachine is powered the systemwill initialize.The screen will display “INITIALIZING”. There will befour types of data the system will check: LANGUAGE,SYSTEM DATA, CONFIG DATA, and LOCKOUTDATA. During the INITIALIZING... LANGUAGEscreen, the alarm will be on. If the system data,configuration data, or lockout history data has becomecorrupt, the following screenwill alert the operator thatthe system settings may have been changed.

NVRAM FAULTRESET TO DEFAULTSPRESS SEL KEY

Once the system has initialized the SAFETYTIMEOUT screen is displayed and the alarm is turnedon.

SAFETY TIMEOUTANY KEY ABORTS

This screen will be displayed, with the alarm on, for 60seconds or until any key is pressed.

After the safety timeout has been completed, and thepower switch is OFF, one of the following screens isdisplayed.

The first screen is displayed if the machine is not in abrush clean state.

POWER SWITCH OFFMIX: OUT TIME: 4:30HOPPER: 62.1BARREL: 67.7

If any of the requirements for a brush clean have notbeen met, the time displayed will remain at 5:00minutes. When all the requirements for a brushcleaning are met, and the five minutes expire, thescreen will change to the second screen, which is thestandard power switch OFF screen.

POWER SWITCH OFF- = - = - = - = - = -UNIT CLEANED

When the power switch is set in the ON position, thesystem mode of operation screen is displayed. In thisexample, themachine is ON, but nomode of operationhas been selected. The second line of the displayindicates whether there is a sufficient supply of mix inthe hopper or if there is a LOW or OUT mix condition.The third line of the display shows the temperature ofthe mix hopper. After pressing the AUTO key, the lastline of the display shows the month and date (MM =month, DD = day) that the machine needs to bedisassembled and brush cleaned.

MODE: OFFMIX: OKHOPPER: 40.0FBRUSH CLEAN ON: MM/DD

The next display indicates the freezer is operating intwo different modes. The following information isgiven:

The machine is operating in the WASH and PUMPmodes and the mix level in the hopper is low. Thetemperature of themix hopper is 40_F (4.4_C), and themachine needs to be brush cleaned on October 31st.

MODE: WSH- PMPMIX: LOWHOPPER TEMP: 40.0 FBRUSH CLEAN ON: 10/31


070316

The following displays pertain to the HEAT cycle:

Effective 12/8/06, a SystemAlert screenwas added todisplay an alert and alarm 15minutes prior to the startof the heat cycle. The system alert functions similar tothe Fault Description except there is no menu item.The alarm will sound and show on the display. Thealarm will sound until the SEL key is pressed to clearthe fault. This feature allows the operator time tomakesure the freezer is in AUTO or STANDBY, and has theproper amount of mix in the hopper before the start ofthe heat cycle.

SYSTEM ALERTHEAT TREAT CYCLE

SEL

While in the heating phase, you will see this display. Itshows the present temperature of the hopper.

MODE: HEATPHASE: HEATHOPPER: 140.0 FBRUSH CLEAN ON: MM/DD

The mix temperature must be raised above 151_F(66.1_C) within 90minutes or the freezerwill be lockedin STANDBY, and the cycle failure display will appear.

In the example, the hopper temperature is 140_F(60_C). The phase shows that the machine is in theheat phase of the heat treatment cycle.

When the heating phase is complete, the freezer goesinto the holding phase of the cycle. The holding phasewill hold the temperature above 151_F (66.1_C) for aminimum of 30 minutes.

In this example, the hopper temperature is 151_F(66.1_C).

MODE: HEATPHASE: HOLDHOPPER: 151.0 FBRUSH CLEAN ON: MM/DD

The final phase of the heat treatment cycle is thecooling phase. Now the freezer must cool the mixbelow 41_F (5_C). If the product fails to cool in twohours, the freezer will lock out.

This example illustrates that the temperature is beinglowered, but has not yet reached the set point.

MODE: HEATPHASE: COOLHOPPER TEMP: 55.0 FBRUSH CLEAN ON: MM/DD

The entire heat treatment cycle must be completed infour hours.

When the entire heat cycle has been completed, thenormal display will appear, showing themachine in theSTANDBY mode. The machine may now be placed inthe AUTO mode or left in the STANDBY mode.

MODE: STANDBYMIX: OKHOPPER: 41.0 FBRUSH CLEAN ON: MM/DD

Hard Lock: There are two causes for a hard lock:

1. Fourteen days have elapsed since the lastbrush cleaning. The following screen will bedisplayed.

14 DAY TIMEOUTCLEANING REQ’DFREEZER LOCKEDPRESS SEL KEY

2. There has been a thermistor failure (freezingcylinder, hopper, or glycol) during the heattreatment process.

SYSTEM FAULTSERVICE REQ’D

FREEZER LOCKEDPRESS SEL KEY

All four LED’s on the front of the freezerwill light. Pressthe MENU/SEL key.

The next display is the screen which will appear afterthe failuremessage. To complywith health codes, heattreatment system freezers must complete a heattreatment cycle daily, andmust also be brush cleanedevery 14 days. Brush cleaning is the normaldisassembly and cleaning procedures. Failure to


follow theseguidelineswill cause the control to lock thefreezer out of the AUTO mode. Press the WASH key.

NO AUTO OPERATIONALLOWED UNTILBRUSH CLEANINGPRESS WASH KEY

The next display is the screen which will appear afterthe brush cleaning message and illustrates that thecontrol is in the OFF mode and the machine needs tobe disassembled and brush cleaned.

MODE: OFFMIX: OKHOPPER TEMP: 41.0 FFREEZER LOCKED

Once the unit is unlocked, only the MIX OUT and MIXLOW LED’s will light.

Soft Lock: If a heat treatment cycle has not beeninitiated within the last 24 hours, all four LED’s on thefront of the machine will light and a message willappear on the LCD. Line 3 of the LCD will indicate thereason the message appears.

NO HEAT TREAT STARTBECAUSE

VARIABLE MESSAGEPRESS SEL KEY

Following are the variablemessages whichwill appearon line 3:

1. POWER SWITCH OFF: Power switch was inthe OFF position.

2. MIX OUT PRESENT: There was mix outcondition present.

3. AUTO OR STANDBY OFF: The unit was not inthe AUTO or STANDBY mode.

4. NO HEAT CYCLE TRIED: A heat treatmentcycle was not attempted in the last 24 hours.(AUTO HEAT TIME was advanced, or a powerloss was experienced at the time the cycle wasto occur, or a heat cycle failure not due to athermistor failure.)

If the following screen appears, a soft lock hasoccurred during the heat treatment cycle.

HEAT TREAT CYCLEFAILURE

FREEZER LOCKEDPRESS SEL KEY

If the temperature of the product has not fallen below41_F (5_C) by theendof theCOOLcycle, the followingscreen will appear.

PRODUCT OVER TEMPFREEZER LOCKEDPRESS SEL KEY

Press the MENU/SEL key to advance to the nextdisplay.

When one of these messages appears, automaticfreezer operation cannot take place until the freezer isdisassembled and brush cleaned or has completed aheat treatment cycle.

Thenext displaywill instruct theoperator to start aheattreatment cyclemanually (by pressing the AUTO key),or to disassemble and brush clean the freezer. If theAUTO key is pressed, the freezer will automaticallystart the heat treatment cycle and only the heat cycleLED will light.

NO AUTO OPERATIONALLOWED. PRESS

AUTO FOR HEAT CYCLEWASH TO BRUSH CLEAN

If the WASH key is pressed, the next display willappear and the freezer will have to be disassembledand brush cleaned.

MODE: OFFMIX: OKHOPPER TEMP: 41.0FFREEZER LOCKED

Once the freezer is unlocked by starting a heattreatment cycle, only theheat cycle LEDwill light. If thefreezer is unlocked by brush cleaning, the mix low andmix out LED’s will light.


060807

Operator Menu

The OPERATOR MENU is used to enter the operatorfunction displays. To access the OPERATOR MENU,simply press the MENU/SEL key. The cursor will flashover the letter “A” indicating that this is screen “A”. Toselect a different screen, use the arrowkeys andmovethe cursor to the desired screen selection and pressthe MENU/SEL key.

OPERATOR MENUA B C D E F G H I J K

EXIT FROM MENU<- - - - - - > SEL

Screen “B” is FAULT DESCRIPTION. The faultdescription will indicate if there is a fault with thefreezer and the side of the freezer where the faultoccurred.

FAULT DESCRIPTIONVARIABLE MESSAGE

CLR SEL

Clearing Fault Tones

To clear the tone for any faults which have beencorrected, press the CALIBRATE key. To see if thereis more than one fault per cylinder, press theMENU/SEL key. When the last fault is displayed, thecontrol will return to the OPERATORMENU. To returnto the main screen, move the cursor to “A” and pressthe MENU/SEL key again.

Listed below are the variable messages which willappear, along with the corrective action:

1. NO FAULT FOUND: There was no fault foundin the freezer. Nothing will appear on the screenafter this variable message appears.

2. BEATER OVERLOAD: Press the reset buttonfirmly. Clear the tone per instructions in“Clearing Fault Tones” on page 17.

3. CHK REFRIG SYS PSI: Place the powerswitch in the OFF position. Wait 5 minutes forthe machine to cool. Place the power switch inthe ON position. Clear the tone per instructionsin “Clearing Fault Tones” on page 17.

4. COMP ON TOO LONG: Place the powerswitch in the OFF position. Call servicetechnician. Clear the tone per instructions in“Clearing Fault Tones” on page 17.

5. HOPPER THERM BAD: Place the powerswitch in the OFF position. Call servicetechnician.

6. BARREL THERM BAD: Place the powerswitch in the OFF position. Call servicetechnician.

7. GLYCOL THERM BAD: Place the powerswitch in the OFF position. Call servicetechnician.

8. HOPPER OVER TEMP: The hoppertemperature has risen too high as follows. Clearthe tone per instructions in “Clearing FaultTones” on page 17.

a. The hopper temperature reaches 41_F.(5_C.) or higher after a power failure.

b. The hopper temperature has not fallen below41_F. (5_C.) by the end of the COOL phasein the heat cycle.

9. BARREL OVER TEMP: The barrel temperaturehas risen too high as follows. Clear the tone perinstructions in “Clearing Fault Tones” onpage 17.

a. Thebarrel temperature reaches 41_F. (5_C.)or higher after a power failure.

b. The barrel temperature has not fallen below41_F. (5_C.) by the end of the COOL phasein the heat cycle.

10. POWER FAILURE: This message will appearin the FAULT DESCRIPTION if a power failurehas occurred. Clear the tone per instructions in“Clearing Fault Tones” on page 17.


081111

Screen “C” is SETCLOCK. This screenwill display thecurrent date and time. The date and time may only bechanged after the freezer has been manually brushcleaned but before it has been placed in the AUTOmode. Move the cursor under the number you wish tochange. Press the plus key to increase the number;press the minus key to decrease the number. Whenthe desired time and date appears, press theMENU/SEL key once to return to the OPERATORMENU.

SET CLOCK10:21 AM 11/07/2001- -<- - - - - - > +++ - - - SEL

If an illegal date is entered, the following screen willappear. The correct date must be entered beforeleaving this display.

SET CLOCK10:34 AM 02/30/2001- - INVALID DATE<- - - - - - > +++ - - - SEL

Screen “D” is SET RINSE TIME. This screen is usedto set the amount of time needed to rinse the spinnerhousing of syrup after a shake has been drawn. Pressthe plus key to increase the number; press the minuskey to decrease the number. When the desired timeappears, press the MENU/SEL key once to return tothe OPERATOR MENU.

SET RINSE TIMETIME: 3.0 SEC

+ + + - - - SEL

Screen “E” is SYSTEM INFORMATION. The firstscreen will indicate the software version used in theunit.

SOFTWARE VERSIONH60 Control UVC2Version 2.03

SEL

Press the MENU/SEL key to view the second screenof the SYSTEM INFORMATION display. This screenwill indicate the version number and number oflanguage strings.

LanguageV1.14r00 English 539

SEL

Press the MENU/SEL key to view the third screen ofthe SYSTEM INFORMATION display. This screenwillindicate the Bill of Material number and serial numberfor the unit. Press the MENU/SEL key once to returnto the Operator Menu.

B.O.M. 0H6027E710S/N K0000000

SEL

Screen “F” is AUTO HEAT TIME. This screen is usedto set the time of day in which the heat treatment cyclewill start. Move the cursor under the number you wishto change. Press the plus key to increase the number;press the minus key to decrease the number. Whenthe desired time appears, press the MENU/SEL keyonce to return to the OPERATOR MENU.

AUTO HEAT TIMETIME: 12:00 AM

- -<- - - - - - > +++ - - - SEL

Screen “G” is CURRENT CONDITIONS. This screengives the viscosity of the product and the hopper andbarrel temperatures. The last line of the display is thecompressor countdown safety timer. The safety timerprevents the compressor from running more than 11minutes (other than during the cooling phase of theheat treatment cycle).

VISC HOPPER BARREL0 38.5 28.5

TIME C 11:00 11:00


150206

Press the MENU/SEL key to view the SERVINGSCOUNTER screen. The SERVINGS COUNTERscreen indicates the number of times the draw switchhas closed (number of draws) since the last brushcleaning or since the last serving counter reset. Amaximum of 32,767 draws can be recorded; anadditional drawwill cause the counter to restart at zero.Pressing the MENU/SEL key will return the display tothe Operator Menu.

SERVINGS COUNTERDRAWS12

SEL

Draws are counted during the AUTO mode ofoperation only.

Screen “H” is HEAT CYCLE DATA. The informationfrom the previous heat treatment cycles can beobtained through this screen. The most recent heattreatment cycle data will be shown first; press the pluskey to scroll through the remainingheat cycle displays.If a heat treatment cycle failure should occur, a twocharacter message will appear on the second line ofthe screen. Press the MENU/SEL key once to returnto the OPERATOR MENU.

00:00 00:00 00:00HEAT OVER COOL RC00:00 00:00 00:00TEMP AT END 0.0 1

Listed below are the variable messages which couldappear:

HT Failure in the heating phase.CL Failure in the cooling phase.TT Failure in meeting total heat treatment cycle

time requirement.MO Mix out condition.OP Operator interruption.PF Power failure. (If a power failure occurs, but

the heat treatment cycle does not fail, anasterisk (*) will appear on the 3rd line of thedisplay.)

BO Beater overload.HO High pressure cut- out.TH Failed thermistor probe.PS Power switch placed in the OFF position.ML Mix Low Condition.14 14 Day Timeout Occurred.RC Heat Cycle Record Cleared.

Pressing the CALIBRATE key on any HEAT CYCLEDATA screen will cause the extended data screen tobe displayed. This screen shows the hopper, barrel,and glycol temperatures, and the amount of time thefreezer spent in the phase of the heat cycle when theheat cycle completed, or was terminated.

HOPPER BARREL GLYCOL151.0 134.5 178.0

PHASE TIME: 1:20 1

Screen “I” is the LOCKOUT HISTORY. This screendisplays a history of the last 40 hard locks, soft locks,and brush clean dates. Page numbers are indicated inthe upper right hand corner. Page 1 always containsthe most recent failure. Press the PUMP/+++ key tocycle through the pages.

The second line of the screen displays the date andtime a failure occurs. The third line indicates thereason for a failure, or will indicate a successful brushcleaning has occurred. Some failures occur formultiple reasons. When this occurs, a page will begenerated for each reason. Press the MENU/SEL keyonce to return to the Operator Menu.

LOCKOUT HISTORY 111/21/01 02:08SOFTLOCK ABORT

+++ - - - SEL

Screen “J” is FAULT HISTORY. It will display up to 40faults that have occurred. The most recent fault isdisplayed on screen 1. The date, time, and faultdescription is displayed on each screen.

FAULT HISTORY 100/00/00 00:00

REASON+++ - - - SEL

Screen “K” is the SERVICE MENU. This screen canonly be accessed by a service technician.


Screen “L” is the STANDBY MODE. To place thefreezer in the STANDBYmode, move the cursor underthe word “yes”. Press the MENU/SEL key to executethe command. Pressing the MENU/SEL key again willreturn you to the main screen. To exit the STANDBYmode and place the unit inAUTO, press the AUTOkeyonce. Pressing the AUTO key again will place the unitin the OFF mode.

STANDBY MODESTANDBY YES NO

- - -<- - - - - - > SEL

21Model H60 Operating Procedures

Section 6 Operating Procedures

The Model H60 has one 7 quart (6.6 liter) freezingcylinder. This automatic freezer offers four separateflavors which are blended and ejected from one spout.(Use only single strength syrup that is free of pulp andseeds.)

We begin our instructions at the point where we enterthe store in the morning and find the partsdisassembled and laid out to air dry from the previousnight’s brush cleaning.

These opening procedures will show you how toassemble these parts into the freezer, sanitize them,and prime the freezer with fresh mix in preparation toserve your first shake.

If you are disassembling the machine for the first timeor need information to get to this starting point in ourinstructions, turn to page 33, “Disassembly”, and startthere.

Assembly

Note: When lubricating parts, use an approved foodgrade lubricant (example: Taylor Lube HP).

MAKE SURE THE POWER SWITCH IS INTHE OFF POSITION!. Failure to do so may causeinjury from hazardous moving parts, or electrocution.

Be certain your hands are sanitized beforeassembling the freezer.

Step 1Lubricate the groove and shaft portion of the beaterdrive shaft. Slide the seal over the shaft and grooveuntil it snaps into place. DONOT lubricate the hex endof the drive shaft. Fill the inside portion of the seal with1/4” more lubricant. Lubricate the flat side of the sealthat comes in contact with the bearing.

Figure 1

Note: Make sure the seal is not installed inside- out.The ridge that protrudes in the center of the seal shouldbe on the outside.

Install the drive shaft. Insert the drive shaft into thefreezing cylinder, hex end first, and into the rear shellbearing until the seal fits securely over the rear shellbearing. Be certain the drive shaft fits into the drivecoupling without binding.

Figure 2

22 Model H60Operating Procedures

150626

Step 2Before installing the beater assembly, inspect thescraper blades and clips.

Check the scraper blades for any signs of wear ordamage. If a scraper blade is nicked or worn, replaceboth blades.

Check the scraper blade clips to make sure they arenot bent and the slot is even for the entire length of theclip. Replace any damaged clips.

Figure 3

If the blades and clips are in good condition, assemblethe blades and the clips. Place the rear scraper bladeover the rear holding pin on the beater.

Note: The hole on the scraper blade must fit securelyover the pin to prevent costly damage.

Hold the rear blade on the beater and slide it halfwayinto the freezing cylinder. Install the front scraper bladeover the front holding pin. Slide the beater assemblycompletely into the freezing cylinder.

Figure 4

Make sure the beater assembly is in position over thedrive shaft. Turn the beater slightly to be certain thatthe beater is properly seated. When in position, thebeater will not protrude beyond the front of the freezingcylinder.

Figure 5

Step 3Assemble the torque rotor by sliding the two o- rings onthe front of the shaft and lubricate them thoroughly toprevent leaking. Place the white plastic guide bearingon the rear of the rotor shaft. DONOT lubricate plasticguide bearing.


150626

Figure 6

Insert the torque rotor, plastic guide bearing end first,making sure that it fits into the hole in the beater driveshaft. Rotate it several times to check for properpositioning.

Figure 7

Step 4Before assembling the freezer door, check thefollowing for any nicks, cracks, or signs of wear:door bearing, door gasket, draw valve, o- rings, and allsides of the door assembly, including the inside of thedraw valve bore. Replace any damaged parts.

Step 5Lubricate the plastic spinner bearing. Insert the plasticspinner bearing into the top of the draw valve.

Figure 8

Slide the two o- rings onto the draw valve andlubricate.

Figure 9

Lubricate the inside of the door spout, top and bottom,and insert the draw valve into the freezer door from thetop. It will be necessary to rotate the draw valve to theright when installing the door on the freezer.

Figure 10


Step 6Place the large rubber gasket into the groove on theback side of the freezer door. DO NOT lubricate thegasket.

Slide the white plastic front bearing onto the bearinghub, making certain that the flanged end of thebearingis resting against the freezer door. DO NOT lubricatethe front bearing.

Figure 11

Locate the torque rotor in the center hole of the freezerdoor. Position the door on the four studs on the frontof the freezing cylinder and firmly push it into place.Install the four handscrews on the studs andfinger- tightenequally in a criss- cross pattern to insurethe door is snug. Do not over- tighten.

Figure 12

Step 7Slide the drip pan into the hole in the front panel.

Figure 13

Step 8Snap theplastic spinner housingonto thebottomof thedoor spout.

Figure 14

Install the spinner blade. Lubricate the shaft of thespinner blade. Insert the spinner blade from thebottominto the center of the draw valve until the shaft appearsat the top of the draw valve.

Figure 15


Locate the spinner coupling and slip it over the slottedend of the spinner blade shaft. Raise the slip collar onthe coupling and turn the shaft until the spinnercoupling slips down into its locking position.

Figure 16

Step 9Rotate the draw valve to the left, and center it inposition on the draw arm. Place the valve in the slottedgroove of the draw valve bracket.

Figure 17

Step 10Position the torque arm by slipping it up through theslot in the operating arm, and then down into the holein the torque rotor shaft. Check the torque arm bymoving it back and forth to be sure it moves freely andeasily.

Step 11Connect the syrup lines of the spinner housing to thequick disconnect fittings on the front panel.

Figure 18

Step 12Install the front drip tray and splash shield.

Figure 19

Step 13Slide the three o- rings into the grooves of the inner airtube.

Figure 20


080627

Slide the two o- rings into the grooves of the outer airtube.

Figure 21

Step 14Lay the inner air tube, outer air tube, and agitator in thebottom of the mix hopper for sanitizing.

Figure 22

Sanitizing

Step 1Prepare an approved 100 PPM sanitizing solution(examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2gal. [7.6 liters] of Stera- SheenR). USE WARMWATER AND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.

Step 2Pour the sanitizing solution over all the parts in thebottom of the mix hopper and allow it to flow into thefreezing cylinder.

Note: You have just sanitized themix hopper andparts; therefore, be sure your hands are sanitizedbefore going on in these instructions.

Step 3While the solution is flowing into the freezing cylinder,take particular care to brush clean the mix levelsensing probes, the mix hopper, mix inlet hole, innerand outer air tubes, the outside of the agitator housing,and the agitator. Brush the exposed sides of thehopper.

Step 4Place the power switch in the ON position.

Step 5Press the WASH key and allow the sanitizing solutionin the freezing cylinder to agitate for five minutes.

Figure 23


150626

Step 6With a pail beneath the dispensing spout, open andclose the draw valve six times. Draw off the remainingsanitizing solution.

Figure 24

Step 7Once the sanitizer stops flowing from the dispensingspout, close the draw valve and press the WASH key,cancelling the beater motor operation.

IMPORTANT! The unit must NOT be placed in“AUTO” until all sanitizing solution has been removedfrom the freezing cylinder and proper primingprocedures havebeencompleted. Failure to follow thisinstruction may result in damage to the freezingcylinder.

Note: Be sure your hands are clean and sanitizedbefore continuing these instructions.

Step 8Lubricate the o- rings on the inner and outer air tubes.Place the inner air tube inside theouter air tube and layin bottom of mix hopper.

Figure 25

Step 9Stand the assembled air tubes in the corner of the mixhopper and place the agitator on the agitator housing.

Figure 26

Note: If the agitator stops turning during normaloperation, remove the agitator from the agitatorhousing and brush clean these parts with sanitizingsolution. Install the agitator back onto the agitatorhousing. Be sure your hands are sanitized whenperforming this step.

Priming

Step 1Place a pail beneath the dispensing spout, and openthe draw valve. Pour two gallons (7.6 liters) of FRESHmix into the mix hopper and allow it to flow into thefreezing cylinder. This will force out any remainingsanitizing solution.

When full strength mix is flowing from the dispensingspout, close the draw valve.

Figure 27


150626

IMPORTANT! The unit must NOT be placed in“AUTO” until all sanitizing solution has been removedfrom the freezing cylinder and proper primingprocedures havebeencompleted. Failure to follow thisinstruction may result in damage to the freezingcylinder.

Step 2When mix stops bubbling down into the freezingcylinder, install the assembled air tubes in the mix inlethole.

The pin on the inner air tube should be turned andpositioned at the bottom of the notch in the outer airtube. This will align the holes in the air tubes and allowmix and air to enter the freezing cylinder.

Figure 28

Step 3Press the AUTO key. When the unit cycles off, theproduct will be ready to serve.

Figure 29

Step 4Fill the hopper with fresh mix and place the mix hoppercover in position.

Note: Use only FRESHmix whenpriming the freezer.

Daily Closing Procedures

THIS PROCEDUREMUST BE PERFORMEDONCEDAILY!

The function of the Heat Treatment Cycle is to destroybacteria by raising the temperature of the mix in thefreezing cylinder and the hopper to a specifiedtemperature for a specified period of time, and thenbringing the temperature back down low enough toretard spoilage.

The Heat Treatment Cycle will start at the timedesignated in the Auto Heat Time.

Important: The level of mix in the mix hopper must beat the line on the agitator paddle. (The mix low lightmust not be ON.)

Note: If the CLEAN MANUALLY light is flashing, themachine must be disassembled and brush cleanedwithin 24 hours.

The freezer must first be in the STANDBY or AUTOmode before the HEAT cycle may be started.

MAKE SURE YOUR HANDS ARE SANITIZEDBEFORE PERFORMING THESE NEXT STEPS.

Step 1Remove the hopper cover, assembled air tube, andagitator. Take these parts to the sink for furthercleaning and sanitizing.

Note: Pressing the left arrow key will stop the agitatorrotation for ten seconds.

Figure 30


010917

Step 2Remove the spinner blade from spinner housing.Remove the spinner bearing from the draw valve andthe spinner housing from the freezer door spout.Disconnect syrup lines from fittings on front panel.Take these parts to the sink for further cleaning andsanitizing.

Step 3Remove the rear drip pan, front drip tray, and splashshield and take to the sink for further cleaning.

Rinse these parts in cool, clean water. Prepare a smallamount of an approved cleaning solution and brushclean parts.

Step 4Place the spinner housing, spinner blade, spinnerbearing, front drip tray, and splash shield on a clean,dry surface to air- dry overnight or until the heatingcycle is complete.

Step 5Prepare a small amount of an approved 100 PPM san-itizing solution. USE WARM WATER AND FOLLOWTHE MANUFACTURER’S SPECIFICATIONS. Sanit-ize the air tube assembly, agitator, hopper cover, andrear drip pan.

Important: Install the agitator back onto theagitator housing.

Note: Press the <- - key to stop the agitator motionfor 10 seconds.

Step 6Install the air tube assembly. Lift and turn the inner airtube of the assembled air tubes so the pin rests on topof the outer air tube. This will close the hole in theassembled air tubes, preventing mix in the hopperfrom entering the freezing cylinder during the heatingand standby process.

Figure 31

Step 7Replace the hopper cover and install the rear drip pan.

Step 8Return to the freezer with a small amount of cleaningsolution. Dip the end brush into the cleaning solutionand brush clean the door spout and bottom of the drawvalve.

Note: To assure sanitary conditions are maintained,brush each item for a total of 60 seconds, repeatedlydipping the brush in cleaning solution.

Rinse a single service towel in cleaning solution andwipe down the freezer door and area around thebottom of the freezer door.

Note: Once the heating cycle has started it cannot beinterrupted. The heating cycle will take a maximum of3 hours to complete.

DO NOT draw product or attempt todisassemble the unit during the HEAT cycle. Theproduct is hot and under extreme pressure.

When the heating cycle is complete, the control willreturn to the STANDBY mode.

There are three phases of the heat cycle; Heating,Holding and Cooling. Each phase has a time limit. Ifany 1 of the 3 phases fails to reach the propertemperatures within the time limit, the cycle willautomatically abort and return to the STANDBYmode.The LCD will display the message “HEAT TREATCYCLE FAILURE - FREEZER LOCKED - PRESSSEL KEY”. The product may not be safe to serve. Thefreezer will be locked out of the AUTO mode. Discardproduct and brush clean machine.


080627

Daily Opening Procedures

Evaluate the condition of LED’s (lights) and screenmessages (Hard Lock or Soft Lock, etc.) beforeperforming opening procedures. As indicated in theillustration below, 4 flashing LED’s, indicate a “locked”condition.

Figure 32

MAKE SURE YOUR HANDS ARE CLEANAND SANITIZED BEFORE PERFORMING THESENEXT STEPS.

Step 1When the heating cycle is complete, the normal dis-play will appear, showing the machine in theSTANDBY mode. Prepare a small amount of an ap-proved 100 PPM sanitizing solution (examples:Kay- 5R or Stera- SheenR). USE WARM WATERAND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.

Sanitize the spinner housing and lines, spinner blade,spinner bearing, front drip tray, and splash shield in thissolution.

Step 2Return to the freezer with a small amount of sanitizingsolution. Dip the end brush into the sanitizing solutionand brush clean the door spout and bottom of the drawvalve.

Note: To assure sanitary conditions are maintained,brush clean each item for a total of 60 seconds,repeatedly dipping the brush in sanitizing solution.

Step 3Rinse a single service towel in sanitizing solution andwipe down the freezer door and area around thebottom of the freezer door.

Replace the front drip tray and splash shield.

Step 4Replace the spinner housing. Connect syrup lines tothe quick disconnect fittings on the front panel.

Lubricate the spinner blade shaft and spinner bearingand replace these parts in the unit.

MAKE SURE YOUR HANDS ARE SANITIZEDBEFORE PERFORMING THIS NEXT STEP!

Step 5Lift hopper cover and turn the inner air tube of theassembled air tubes so the pin rests at the bottom ofthe notch of the outer air tube.

Figure 33

Step 6Press the AUTO key to resume normal operation.When the unit cycles off, product is ready to serve.


Syrup System

Twomain objectives in your opening procedures mustbe to: (1) fill the syrup tanks, and (2) calibrate the syrupflow. This must be checked daily to insure the highquality shake you desire.

Discard syrup weekly and flush syrup lines at leastonce a week. This will prevent syrup clogging the linesand will break the bacteria chain. See page 34 tosanitize the syrup system.

Note: Strawberry syrup lines use restrictors at thesyrup tank quick disconnect connection to maintainproper calibration. If thin viscosity syrups are used, itwill be necessary to install a restrictor in the syrup lineconnection.

To install the restrictors, unscrew the quick disconnectfrom the elbow portion of the syrup line. Make sure theo- ring rests on the end of the quick disconnect fitting.Place the restrictor on top of the o- ring and screw thequick disconnect back onto the syrup line.

The syrup tanks are located in the lower front syrupcompartment. The air lines and syrup lines are colorspiral wrapped. Be sure tomatch the color wrappedairand syrup line to the correct syrup flavor.

Step 1Filling the syrup tanks: Pull back on the collar of thequick disconnect fitting for the air lines. Allow the airpressure to dissipate from the syrup tanks. Disconnectthe syrup lines.

CAUTION: Make sure you disengage the air linebefore you disengage the syrup line.

Remove the syrup tank from the compartment.Remove the syrup tank lid by lifting up on the lockinglever. Fill the syrup tank with syrup to the indicatingmark on the label. IMPORTANT: Do not overfill thetanks.

Replace the tank lid, match and connect the spiralwrapped syrup line to the syrup tank. Connect the airline to the syrup tank.

Repeat this step for all syrup tanks.

Note: Refer to page 34 for sanitizing syrup tanks.

Step 2Calibrating the syrup flow: Calibrating the syrupflow must be done on a daily basis. It is vital that thecorrect amount of syrup be incorporated into the mixto obtain a quality shake. The cause of too thin shakesis often too much syrup. The cause of too thick shakesis often too little syrup.

To determine the rate of syrup flow, you will need acalibrating cup indicating fl. ounces. The proper rate ofsyrup flow is 1 fl. ounce (29.6 ml.) of syrup in 6seconds. Once this rate is set, the correct amount ofsyrup will be blended with the shake base regardlessof the size of shake served.

Press the corresponding flavor button for the syrupbeing calibrated.

Hold anempty cupbeneath the spinner housing.Pressthe CALIBRATE key. A message will appear on theLCD.

SYRUP SYSTEM PRESSAUTO - - - START CALWASH - - - CONTINUOUSCAL - - - STOP

Press the WASH key. This will bleed any air pocketsfrom the syrup line.

When a steady stream of syrup is flowing into the cup,press the CALIBRATE key to stop the syrup flow.Discard the syrup in the cup.

Hold the calibration cup under the spinner housing.Press the CALIBRATE key. Press the AUTO key tocheck the rate of syrup flow. After 6 seconds the flowof syrup will automatically stop. If the amount of syrupreceived is 1 fl. ounce (29.6 ml.), the syrup is properlycalibrated.

Step 3Adjusting thesyruppressure: If the amount of syrupreceived is less than 1 fl. ounce (29.6 ml.), the syruppressure must be increased. If the amount received ismore than 1 fl. ounce (29.6 ml.), the pressure must bedecreased.

Inside the syrup compartment is an air pressuremanifold with individual regulators to control theamount of pressure to each tank and syrup line.

If less than 1 fl. ounce (29.6 ml.) is received, thepressure must be increased. Loosen the lock nut.Using a flat blade screwdriver, turn the adjusting screwclockwise.

Verify syrup calibration. Tighten the lock nut after thecorrect calibration is achieved.


If more than 1 fl. ounce (29.6 ml.) of syrup is received,the pressure must be decreased. Loosen the lock nutand turn the adjusting screw counterclockwise to zero.Remove the air line to the syrup tank to allow thepressure in the tank to dissipate. Reconnect the airline. Adjust the regulator to the new pressure settingand verify the syrup calibration. Tighten the lock nut.

Repeat the calibration procedures for each additionalsyrup line.

Important: When syrup calibration is complete, holdan empty calibration cup under the spinner housing.Press the RINSE key to rinse the spinner housing.

Note: Refer to page 35 for sanitizing syrup lines.

THIS PROCEDURE MUST BE PERFORMEDWEEKLY!

Manual Brush Cleaning

THIS PROCEDURE MUST BE PERFORMEDEVERY TWO WEEKS.

ALWAYS FOLLOW LOCAL HEALTH CODES.

To disassemble your unit, the following items will beneeded:

S Two cleaning pailsS Necessary brushes (provided with freezer)S Cleaning solutionS Single service towels

Draining Product From TheFreezing Cylinder

Step 1Press the AUTO key, cancelling compressor andbeater motor operation.

Step 2Remove the spinner blade and spinner housing fromthe freezer door. Take these parts to the sink forcleaning.

Step 3Remove the hopper cover, agitator, and assembled airtube from the mix hopper. Take these parts to the sinkfor cleaning.

Step 4With a pail under the door spout, press theWASH key.Open the draw valve and drain the remaining productfrom the freezing cylinder and mix hopper.

Figure 34

Step 5When the flow of product stops, press the WASH key,cancelling the wash cycle and close the draw valve.Discard this product.

Rinsing

Step 1Pour two gallons (7.6 liters) of cool, clean water intothe mix hopper. With the brushes provided, scrub themix hopper, mix level sensing probes, the outside ofthe agitator housing, and the mix inlet hole.

Figure 35


140717

Step 2With a pail beneath the door spout, press the WASHkey.

Step 3Open the draw valve on the freezer door. Drain all therinse water from the door spout, close the draw valve,and press the WASH key cancelling the wash cycle.

Repeat this procedure until the rinse water beingdrawn from the freezing cylinder is clear.

Hopper Cleaning

Step 1Prepare an approved 100 PPM cleaning solution(examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2gal. [7.6 liters] of Stera- SheenR). USE WARMWATER AND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.

Step 2Pour the cleaning solution into the hopper and allow itto flow into the freezing cylinder.

Step 3While the solution is flowing into the freezing cylinder,brush clean the mix hopper, mix level sensing probes,the outside of the agitator housing, and mix inlet hole.

Step 4Press the WASH key and allow the cleaning solutionin the freezing cylinder to agitate for five minutes.

Step 5Place an empty pail beneath the door spout.

Step 6Open the draw valve on the freezer door and draw offall the solution.

Step 7Once the cleaner stops flowing from the door spout,close the draw valve and press the WASH keycancelling wash cycle.

Disassembly

Note: Failure to remove parts, brush clean and thenair dry these parts, will result in damage to the relatedparts. These parts must be removed every 14 days orthe machine will lockout and will not operate in theAUTO mode.

BE SURE THE CONTROL SWITCH IS INTHE OFF POSITION. Failure to do so may causeinjury from electrocution or hazardous moving parts.

Step 1Lift out the torque arm. Disengage the draw arm fromthe draw valve bracket and rotate the bracket to theright.

Step 2Remove the handscrews, freezer door, torque rotorassembly, beater, scraper blades, and drive shaft fromthe freezing cylinder. Take these parts to the sink forcleaning.

Hint: If the guide bearing is not connected to the endof the torque rotor shaft, it is still lodged in the beaterdrive shaft. To remove the guide bearing, insert thetorque arm into the side hole of the drive shaft andpush the bearing forward.

Step 3Remove the front drip tray and splash shield.

Brush Cleaning

Step 1Prepare a sink with an approved cleaning solution(examples: Kay- 5R or Stera- SheenR). USEWARM WATER AND FOLLOW THEMANUFACTURER’S SPECIFICATIONS.

If an approved cleaner other than Kay- 5R orStera- SheenR is used, dilute according to labelinstructions. IMPORTANT: Follow label directions, astoo STRONG of a solution can cause parts damage,while too MILD of a solution will not provide adequatecleaning. Make sure all brushes provided with thefreezer are available for brush cleaning.


Step 2Remove the:

S Seal from the drive shaftS O- rings and guide bearing from the torque

rotorS Draw valve from the freezer doorS O- rings from the draw valveS Spinner bearing from the draw valveS Gasket and front bearing from the freezer

door.

Note: To remove o- rings, use a single service towelto grasp the o- ring. Apply pressure in an upwarddirection until the o- ring pops out of its groove. Withthe other hand, push the top of the o- ring forward, andit will roll out of the groove and can be easily removed.If there is more than one o- ring to be removed, alwaysremove the rear o- ring first. This will allow the o- ringto slide over the forward rings without falling into theopen grooves.

Step 3Remove the o- rings from the inner andouter air tubes.

Step 4Return to the freezer with a small amount of cleaningsolution. With the black bristle brush, brush clean therear shell bearing at the back of the freezing cylinder.

Figure 36

Step 5Remove the rear drip pan from the front panel and taketo the sink for cleaning.

Note: If the drip pan is filled with an excessive amountof mix, refer to the Troubleshooting Guide.

Step 6Thoroughly brush clean all disassembled parts in thecleaning solution,making sure all lubricant andmix filmis removed. Take particular care to brush clean thedraw valve core in the freezer door. Place all thecleaned parts on a clean dry surface to air- dryovernight.

Step 7Wipe clean all exterior surfaces of the freezer.

Sanitizing the Syrup System

Twomain objectives in your cleaning proceduresmustbe to:

1. Discard all syrup at least once a week.

2. Flush the syrup lines at least once a week.

This must be performed on a regular basis (a) to keepa buildup of old syrup from clogging the lines, and (b)to break the bacteria chainwhich develops in the tanksand lines.Remember:Calibrating the syrup flowmustbe done every morning, especially after flushing thesyrup lines.

Step 1Sanitizing the syrup tanks. Pull back on the collar ofthe quick disconnect fitting of the air line. Allow the airpressure to dissipate from the syrup tank. Disconnectthe syrup line.

Remove the syrup tank from its compartment.Remove the syrup tank lid by lifting up on the lockinglever, and discard the remaining syrup.

Rinse the syrup tank with clean warm water.

Prepare one- half gallon (1.9 liters) of therecommended sanitizing solution with warm water inthe syrup tank. Brush clean the inside and outside ofthe tank. Remove syrup line fitting. Remove the diptube and o- ring from the syrup tank.

Thoroughly brush clean the dip tube, syrup line fitting,and o- ring using the sanitizing solution. Reassemblethe dip tube, o- ring, and syrup line fitting.


Pour off all sanitizing solution and place the tank in anupside- down position on a clean dry surface to air dry.

Repeat this procedure for all the syrup tanks.

Step 2Sanitizing the syrup lines. Prepare one gallon (3.8liters) of the recommended sanitizing solution withwarm water in a spare syrup tank. Replace and lockthe tank lid into position. Place this tank in the syrupcompartment.

Connect one of the air lines and the correspondingsyrup line to the syrup tank filled with sanitizingsolution.

Place the power switch in the ON position.

Press the corresponding flavor button for the syrup linebeing sanitized.

Place an empty pail beneath the spinner housing.Press the CALIBRATE key. A message will appear onthe LCD.

Press the WASH key. Flush the syrup line until thesolution runs clear. Press the CALIBRATE key to stopthe flow of sanitizing solution.

Note: This procedure will thoroughly clean the endsof the syrup lines that attach to the spinner housing toprevent bacteria buildup.

Turn the syrup tank with the sanitizing solutionupside- down. Press the CALIBRATE key. Press theWASH key to clear the syrup line of any remainingsanitizer. When the sanitizer has been flushed fromthe syrup lines, press theCALIBRATEkey to completethis step.

Repeat this procedure for all syrup lines.

The fourth syrup line is for the spinner rinse. Press theRINSE key to further flush this rinse line. Place thepower switch to the OFF position.

36 Model H60Important: Operator Checklist

051208

Section 7 Important: Operator Checklist

During Cleaning and Sanitizing

ALWAYS FOLLOW LOCAL HEALTH CODES.

Cleaning and sanitizing schedules are governedby federal, state, or local regulatory agencies,and must be followed accordingly. The followingcheck points should be stressed during thecleaning and sanitizing operations.

CLEANING AND SANITIZING MUST BEPERFORMED EVERY TWO WEEKS.

Troubleshooting Bacterial Count

j 1. Thoroughly clean and sanitize the machineregularly, including complete disassembly andbrush cleaning.

j 2. Use all the brushes supplied for thoroughcleaning. The brushes are specially designed toreach all the mix passageways.

j 3. Use the white bristle brush to clean the mix inlethole which extends from the mix hopper downto the rear of the freezing cylinder.

j 4. Use the black bristle brush to thoroughly cleanthe rear shell bearing located at the rear of thefreezing cylinder. Be sure to have a generousamount of cleaning solution on the brush.

j 5. Properly prepare the cleaning and sanitizingsolutions. Read and follow the label directionscarefully. Too strong of a solution may damagethe parts and too weak of a solution will not doan adequate job of cleaning or sanitizing.

j 6. Empty all syrup from the tanks and discard atleast once a week.

j 7. Thoroughly clean and sanitize the syrup lines atleast once a week.

j 8. The temperature of the mix in the mix hopperand the walk- in cooler should be below 40_F.(4.4_C.).

Regular Maintenance Checks

j 1. Rotate the scraper blades to allow both sides ofthe knife edge to wear evenly. This willcontribute to self- sharpening and helpmaintainfast, efficient freezing.

j 2. Replace scraper blades that are bent,damaged, or worn down. Before installingbeater, be certain that the scraper blades areproperly attached over the beater pins.

j 3. Check the rear shell bearing for signs of wear(excessive mix leakage in rear drip pan) and becertain it is properly cleaned.

j 4. Using a screwdriver and cloth towel, keep therear shell bearing and the female hex drivesocket clean and free of lubricant and mixdeposits.

j 5. Dispose of o- rings and seals if they are worn,torn, or fit too loosely, and replace with newones.

j 6. Follow all lubricating procedures as outlined in“Assembly”.

j 7. On air- cooled units, check the condenser foraccumulation of dirt and lint. A dirty condenserwill reduce the efficiency and capacity of themachine. The condenser should be cleanedmonthly with a soft brush. Never usescrewdrivers or other metal probes to cleanbetween the fins.Note: For machines equipped with an air filter,it will be necessary to vacuum clean the filterson a monthly schedule.

j 8. On water cooled units, check the water lines forkinks or leaks. Kinks can occur when themachine is moved back and forth for cleaningormaintenance purposes. Deteriorated orcracked water lines should be replaced only byan authorized Taylor mechanic.

37Model H60 Important: Operator Checklist

080627

Winter Storage

If the placeof business is to be closedduring thewintermonths, it is important to protect the freezer byfollowing certain precautions, particularly if thebuilding is subject to freezing conditions.

On water cooled freezers, disconnect the watersupply. Relieve pressure on spring in water valve. Useair pressure on the outlet side to blow out any waterremaining in the condenser. This is extremelyimportant. Failure to follow this procedure may causesevere and costly damage to the refrigeration system.

Disconnect the freezer from the main power source toprevent possible electrical damage.

Your local Taylor Distributor can perform this servicefor you.

Wrap detachable parts of the freezer (such as thebeater, blades, the drive shaft, and the freezer door)and place them in a dry, protected place. Rubber trimparts and gaskets can be protected by wrapping withmoisture- proof paper. All parts should be thoroughlycleaned of dried mix or lubrication accumulationswhich attract mice and other vermin.

38 Model H60Troubleshooting Guide

Section 8 Troubleshooting Guide

PROBLEM PROBABLE CAUSE REMEDY PAGEREF.

1. Soft lock messageappears on LCD.

a. More than 24 hours sincethe last heat cycle.

a. The freezer must gothrough a heat cycle every24 hours. The freezermust now bedisassembled and brushcleaned or placed in aheat cycle.

16

b. The power switch is in theOFF position.

b. The power switch must bein the ON position. Thefreezer must now bedisassembled and brushcleaned or placed in aheat cycle.

16

c. The freezer is not in theAUTO or STANDBYmode.

c. The freezer must be in theAUTO or STANDBYmode. The freezer mustnow be disassembled andbrush cleaned or placed ina heat cycle.

16

d. Mix out condition. d. The level of mix in the mixhopper must be above theMIX OUT probe beforestarting the heat cycle.The freezer must now bedisassembled and brushcleaned or placed in aheat cycle.

16

e. The agitator is notinstalled.

e. The agitator must becleaned and installedbefore starting the heatcycle. The freezer mustnow be disassembled andbrush cleaned.

29

f. The agitator is notrotating.

f. The agitator must becleaned before startingthe heat cycle.Disassemble the freezerand brush clean.

29

39Model H60 Troubleshooting Guide


2. Hard lock messageappears on LCD.

a. There has been athermistor failure (freezingcylinder, hopper, or glycol)during the heat treatmentprocess.

a. The freezer must bedisassembled and brushcleaned.

15

b. More than 14 days sincelast brush cleaning.

b. The freezer must bedisassembled and brushcleaned every 14 days.

15

3. No product beingdispensed with draw valveopen and machine in theAUTO mode.

a. There is a freeze- up inthe mix inlet hole.

a. Call a service technicianto adjust hoppertemperature.

- - -

b. The assembled air tubesare installed incorrectly.

b. Install in the mix inlet hole,using the end with thehole in it. Pin on inner airtube must be positioned atthe bottom of notch in theouter air tube.

28

c. Beater rotatingcounter- clockwise.

c. Contact service technicianto correct rotation toclockwise.

- - -

d. There is an inadequateamount of mix in thehopper.

d. Fill the hopper with mix. 27

4. The product is too stiff. a. Improper lubrication oftorque rotor o- rings.

a. Lubricate the o- ringsproperly.

22

b. Improper consistencycontrol adjustment.

b. Product, with no syrupblended (vanilla), shouldbe dispensed at 26_ to28_F. (- 3.3_ to - 2.2_C.).

13

c. The torque rotor isbinding.

c. Before installing thetorque arm, check to seeif the torque rotor can berotated freely withoutbinding.

25

d. Not enough syrup is beingblended with product.

d. Calibrate the syrupsystem. Syrup deliveryshould be 1 oz. (29.6 ml)in six seconds.

31

e. Torque arm not installed. e. Install torque arm. 25



5. The product is too soft. a. Improper consistencycontrol adjustment.

a. Product, with no syrupblended (vanilla), shouldbe dispensed at 26_ to28_F. (- 3.3_ to - 2.2_C.).

13

b. The torque rotor isbinding.

b. Before installing thetorque arm, check to seeif the torque rotor can berotated freely withoutbinding.

22

c. Improper lubrication oftorque rotor o- rings.

c. Lubricate the o- ringsproperly.

23

d. Lubrication of torque rotorguide bearing.

d. Do not lubricate the guidebearing.

22

e. Too much syrup is beingblended with product.

e. Calibrate the syrupsystem. Syrup deliveryshould be 1 oz. (29.6 ml)in six seconds.

31

f. Not enough air spacearound unit (air- cooled).

f. Allow for adequate air flowacross the condenser.

2

g. The scraper blades areworn.

g. Replace regularly. 36

h. Dirty condenser(air- cooled)

h. Clean regularly. 36

i. The mix is out- of- date. i. Use only fresh mix. 28

j. Loss of condensercooling.

j. Locate cause of waterloss and correct.

- - -

6. Large pressureadjustments arenecessary to receive 1 fl.oz. (29.6 ml) in sixseconds.

a. There is hardened syrupin the syrup line.

a. Clean and sanitize thesyrup lines once a week.

34

b. The syrup line and the airline are not matchedproperly to the syrup tank.

b. Match the syrup and theair lines to the syrup tank.

31

7. The mix in the hopper istoo cold.

a. The temperature is out ofadjustment.


- - -

8. The mix in the hopper istoo warm while in theAUTO mode.

a. The temperature is out ofadjustment.


- - -

b. The hopper cover is not inposition.

b. Place the cover inposition.

28

41Model H60 Troubleshooting Guide

150626


9. The drive shaft is stuck inthe gear box coupling.

a. Rounded corners of driveshaft, coupling, or both.

a. Call service technician tocorrect cause and replacethe necessarycomponents. Do notlubricate end of driveshaft.

21

b. Mix and lubricant collectedin the drive coupling.

b. Brush- clean rear shellbearing area regularly.

36

10. The freezing cylinder wallsare scored.

a. The scraper blades and/orblade clips are damaged.

a. Replace the scraperblades and/or clips.

22

b. Unit was placed in AUTObefore all sanitizingsolution was removedfrom freezing cylinder.

b. Place unit in AUTO onlyafter priming is completeand all sanitizing solutionis removed.

27/ 28

c. The front bearing ismissing or worn on thefreezer door.

c. Install or replace the frontbearing.

24

d. The beater assembly isbent.

d. Call service technician torepair or replace thebeater and to correct thecause of insufficient mix inthe freezing cylinder.

- - -

e. Broken beater pins. e. Call service technician torepair or replace.

- - -

11. Excessive mix leakagefrom the dispensing spout.

a. The draw valve o- ringsare worn or missing.

a. Replace regularly. 43

b. There is unadequatelubrication on the drawvalve o- rings.

b. Lubricate properly. 23

c. The wrong type oflubricant was being used(Example: petroleum baselubricant).

c. Use food grade lubricant(Example: Taylor LubeHigh Performance).

21

12. Excessive mix leakageinto the rear drip pan.

a. Worn or missing seal ondrive shaft.

a. Replace regularly. 36

b. Inadequate lubrication ofdrive shaft.

b. Follow lubricationprocedures in “Assembly”.

21

c. Bad rear shell bearing. c. Call service technician toreplace rear shell bearing.

- - -

d. Drive shaft and beaterworking forward.

d. Call service technician. - - -

e. Seal installed inside- outon drive shaft.

e. Install correctly. 21



13. No freezer operation afterplacing unit in the AUTOmode.

a. Unit unplugged. a. Plug into wall receptacle. - - -

b. Circuit breaker off orblown fuse.

b. Turn circuit breaker on orreplace fuse.

- - -

c. Beater motor out on reset. c. Clear the tone and resetfreezer.

13

d. Compressor off on highpressure cut out.

d. Clear the tone. Place unitin the AUTO mode. Ifproblem persists, contactservice technician.

17

e. Water turned off(water- cooled units.)

e. Re- establish watersupply.

- - -

14. Water continues to flowthrough spinner housing.

a. Rinse solenoid stuckopen.

a. Call service technician forrepair.

- - -

15. Spinner shaft will notrotate to blend syrup intoproduct.

a. Flexible cable broken. a. Call service technician toreplace cable.

- - -

b. Pin missing in femalequick disconnect.

b. Call service technician toreplace disconnect.

- - -

16. Liquid Crystal Display isblank after power switch isplaced in the ON position.

a. Unit unplugged. a. Plug into wall receptacle. - - -

b. Circuit breaker off orblown fuse.

b. Turn circuit breaker on orreplace fuse.

- - -

c. Screen intensity out ofadjustment.

c. Call service technician toadjust.

- - -

17. Product not feeding intofreezing cylinder.

a. Inadequate mix in hopper. a. Fill hopper with mix. 27

b. Mix inlet hole frozen up. b. Hopper temperatureneeds adjustment. Callservice technician.

- - -

c. Assembled air tubesinstalled incorrectly.

c. Install in mix inlet hole,using end with the hole init. Pin on inner air tubemust be positioned at thebottom of the notch in theouter air tube.

28

43Model H60 Parts Replacement Schedule

Section 9 Parts Replacement Schedule

PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY.

Drive Shaft Seal X 1

Scraper Blades X 2

Freezer Door Gasket X 1

Front Bearing X 1

Draw Valve O- Rings X 2

Torque Rotor Guide Bearing X 1

Torque Rotor O- Rings X 2

Inner Air Tube O- Rings X 3

Outer Air Tube O- Rings X 2

Double Ended Brush Inspect & Replace ifNecessary

Minimum 1

Black Bristle Brush, 1” x 2” Inspect & Replace ifNecessary

Minimum 1

White Bristle Brush, 1- 1/2” x 2” Inspect & Replace ifNecessary

Minimum 1

White Bristle Brush, 3” x 7” Inspect & Replace ifNecessary

Minimum 1

End Brush Inspect & Replace ifNecessary

Minimum 1

44 Model H60Limited Warranty on Equipment

Section 10 Limited Warranty on Equipment

TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS

Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limitedwarranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”)to the original purchaser only.

LIMITED WARRANTY

Taylor warrants the Product against failure due to defect in materials or workmanship under normal use andservice as follows. All warranty periods begin on the date of original Product installation. If a part fails due todefect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency,will provide a new or re- manufactured part, at Taylor’s option, to replace the failed defective part at no charge forthe part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty fora Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listedbelow and on the reverse (if any) of this document.

Product Part Limited Warranty Period

Soft ServeFrozen YogurtShakesSmoothies

Frozen BeverageBatch Desserts

Insulated shell assembly Five (5) years

Refrigeration compressor(except service valve)

Five (5) years

Beater motors Two (2) years

Beater drive gear Two (2) years

Printed circuit boards andSoftech controls beginningwith serial number H8024200

Two (2) years

Parts not otherwise listed inthis table or excluded below

One (1) year

LIMITED WARRANTY CONDITIONS

1. If the date of original installation of the Product cannot be verified, then the limited warranty period beginsninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof ofpurchase may be required at time of service.

2. This limited warranty is valid only if the Product is installed and all required service work on the Product isperformed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts areused.

3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained inthe Taylor Operator’s Manual.

4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit.

5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.

LIMITED WARRANTY EXCEPTIONS

This limited warranty does not cover:

1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling ofdefective parts, replacement parts, or new Products.

2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaningof condensers.

45Model H60 Limited Warranty on Equipment

3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.

4. External hoses, electrical power supplies, and machine grounding.

5. Parts not supplied or designated by Taylor, or damages resulting from their use.

6. Return trips or waiting time required because a service technician is prevented from beginning warrantyservice work promptly upon arrival.

7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing,unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, includingbut not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaningsupplies.

8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquakeor any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty,accident or condition beyond the reasonable control of Taylor; operation above or below the electrical orwater supply specification of the Product; or components repaired or altered in any way so as, in thejudgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.

9. Any Product purchased over the Internet.

10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to theinadequacy or interruption of electrical service.

11. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.

12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label willvoid this limited warranty.

13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.

14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANYNATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequentialdamages, so this limitation may not apply to you.

This limited warranty gives you specific legal rights, and you may also have other rights which vary fromjurisdiction to jurisdiction.

LIMITATION OF WARRANTY

THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONSAND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLEREMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVECOMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIALOR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS,PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESSWARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGEDBY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.

LEGAL REMEDIES

The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect orcomplaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or othercorrection of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights orremedies.

Taylor Companya division of Carrier Commercial Refrigeration, Inc.

750 N. Blackhawk Blvd.Rockton, IL 61072, U.S.A.

46 Model H60Limited Warranty on Parts

Section 11 Limited Warranty on Parts

TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS

Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limitedwarranty on new Taylor genuine replacement components and parts available from Taylor to the market generally(the “Parts”) to the original purchaser only.

LIMITED WARRANTY

Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and serviceas follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part failsdue to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or serviceagency, will provide a new or re- manufactured Part, at Taylor’s option, to replace the failed defective Part at nocharge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limitedwarranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusionslisted below and on the reverse (if any) of this document.

Part’s Warranty Class Code or Part Limited Warranty Period

Class 103 Parts¹ Three (3) months

Class 212 Parts² Twelve (12) months

Class 512 Parts Twelve (12) months

Class 000 Parts No warranty

Taylor Part #072454 (Motor- 24VDC *C832/C842*) Four (4) years

LIMITED WARRANTY CONDITIONS

1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be requiredat time of service.

2. This limited warranty is valid only if the Part is installed and all required service work in connection with thePart is performed by an authorized Taylor distributor or service agency.

3. The limited warranty applies only to Parts remaining in use by their original owner at their original installationlocation in the unit of original installation.

4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained inthe Taylor Operator’s Manual.

5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.

6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separateTaylor Limited Warranty on freezer or grill equipment.

7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void thislimited warranty.

1, 2 Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1(Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylorfreezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.

47Model H60 Limited Warranty on Parts

LIMITED WARRANTY EXCEPTIONS

This limited warranty does not cover:

1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling ofdefective Parts, replacement Parts, or new Parts.

2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaningof condensers or carbon and grease buildup.

3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, includingthe upper platen and lower plate, to an operational condition to achieve proper cooking or allow properassembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including butnot limited to the platen and plate, sides of the shroud or top of the shroud.

4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (orin the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas orother small wares used during the cooking process or as a result of the use of cleaners, cleaning materialsor cleaning processes not approved for use by Taylor.

5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as anyrelease sheets and clips for the Product’s upper platen assembly.

6. External hoses, electrical power supplies, and machine grounding.

7. Parts not supplied or designated by Taylor, or damages resulting from their use.

8. Return trips or waiting time required because a service technician is prevented from beginning warrantyservice work promptly upon arrival.

9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing,unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, includingbut not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaningsupplies.

10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquakeor any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty,accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical orwater supply specification of the unit in which a part is installed; or Parts or the units in which they areinstalled repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, ornormal wear or deterioration.

11. Any Part purchased over the Internet.

12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to theinadequacy or interruption of electrical service.

13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.

14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part isinstalled will void this limited warranty.

15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.

16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANYNATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequentialdamages, so this limitation may not apply to you.

This limited warranty gives you specific legal rights, and you may also have other rights which vary fromjurisdiction to jurisdiction.

48 Model H60Limited Warranty on Parts

LIMITATION OF WARRANTY

THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONSAND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLEREMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVEPARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL ORINCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS,PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESSWARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGEDBY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.

LEGAL REMEDIES

The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect orcomplaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or othercorrection of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.

Taylor Companya division of Carrier Commercial Refrigeration, Inc.

750 N. Blackhawk Blvd.Rockton, IL 61072, U.S.A.

operator’s manual - taylor · pdf filethis operator’s manual should be read before...

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