opm r12 inventory v1.0

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    Inventory for Oracle Process Manufacturing

    AGSS Process Manufacturing Sales Support Team

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    Agenda

    General concepts

    Process Inventory Solution

    Key Functionality

    Additional resources

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    General Concepts

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    Manufacturing Building Blocks

    Quality

    Costing

    Analysis

    Inventory

    Product

    DevelopmentPlanning Produce

    Order

    Management

    Purchase

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    Inventory

    Quality

    Costing

    Analysis

    Inventory

    Product

    DevelopmentPlanning Produce

    Order

    Management

    Purchase

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    Order Management Procurement ASCP

    OPMRecipe /Quality

    OPM

    Costing

    OPM

    Production

    BOM /

    QualityCostingWIP

    OPM

    Production

    BOM /

    Quality

    Inventory Data Model Structure

    Order Management Procurement ASCP

    OPMRecipe /Quality

    OPM

    Costing

    OPM

    Production

    Oracle Inventory

    BOM /

    QualityCostingWIP

    Single Inventory Model Org specific attributes

    Process featuresinclude: Flexible balance tracking in

    two units of measure

    Grade

    Expiration/ Maturation dates

    Material Status

    Enhanced inventoryallocation rules

    Indivisible lots

    Support for child lots

    Process Manufacturingflags

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    Inventory ManagementCapture Location & Composition

    thoughout Lifecycle

    Multi-Level

    Where Used /

    Lot Source

    Product Attributes Shelf life Retest interval Potency Dual units of measure User-defined classifications

    Plant

    Item

    Inventory Org

    Locator

    Parent Lot

    Child Lot

    Grade

    Company ABC Company

    Manufacturing Location

    Product

    Inventory Location/Warehouse

    Batch ID / Pallet #/Billet

    Traceable Quantity of Material/Heat

    Area, Tank, Zone, etc.

    Grade A,B,C w/in a Spec

    Improve Recall Responsiveness / Cost

    Trace Materials Enterprise-Wide to Analyze Vendor Quality

    Comply with International Regulations

    Lot Status Released, Hold, Quarantine

    Sub-inventoryRow/Rack/Bin

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    Process Inventory Solution

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    Process Inventory Solution

    Enables you to:

    Satisfy customer demand quickly and accurately

    Reduce costs with efficient Inventory Management Reduce risk with rapid lot genealogy analysis

    Ensure Regulatory compliance

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    Key Functionality

    Multi-purposed single item

    Dual UOM (unit of measure)

    Simultaneous multiple UOM

    Automatic lot level allocation Shelf life management

    Grade control

    Lot level status control

    Divisible lots Parent / Child lot tracking

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    Inventory Items Are:

    Any item you want to: Track

    Sell

    Buy

    Cost

    Plan

    Use in manufacturing

    Testey Concept Items are entered ONCE used everywh

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    Dual Units of Measure

    Package / Liquid / Solid contents can vary by containers

    Inventory in EA / Price in LB

    Track onhand inventory in two units of measure simultaneously

    throughout business flow (PO to Ship)

    Update lot/sublot UOM conversions and inventory

    Standard:

    1 EA = 10 LB 20.0LB

    vs.

    Lot 001- A

    1 EA = 10.5 LB

    Lot 001- B

    1 EA = 10.3 LB 20.8 LB

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    Simultaneous Multiple UOM

    UOM TypesMASS

    VOL UNITS PKG POTENT

    LBKGGROZ

    GLQTCFTTRK

    EAdrmcase

    can

    BLKCSETRKPLT

    PBFYield%SOLLBA

    Generic

    Conversions

    Item

    LotChild / Sublot

    Conversions

    Fundamental Units

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    Inventory Allocation Rules

    Allowing the selection of single or multiple lots

    Matching customer specifications

    Allowing the partial allocation of a request

    Order based on:

    Lot Number Item Revision

    Subinventory

    Stock Locator

    Picking based on: Lot Expiration or Creation date Receipt date

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    OPM selects lots based on FIFO or FEFO methods

    2/1/20072/5/2007Creation

    Date1/1/2007

    FIFO

    2/15/20073/5/2007

    Lot ALot A Lot CLot CLot BLot B

    Expiration

    Date

    Production batchProduction batch

    Shipment

    2/10/2007

    FEFOAdditionally, for customer shipments:Preferred Grade Match on Quality Specification Remaining Shelf Life

    OPM Automatic Lot AllocationsConfigurable Rules Ensure the Right Inventory

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    Lot Expiration ManagementValidate and Manage Date-Sensitive Goods

    Automatically notify when lots are approaching

    expiration or require retesting

    Disallow shipment of expired inventory

    Control expiration tolerances by customer

    Manage retesting

    Lot Creation Day 0 Lot Expiration Day 14Lot Retest Day 7

    UnshippableShippable to Customer A

    Shippable to Customers B, C

    Shippable to Other Customers

    X

    WF WF

    WF = Workflow Notification

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    Lot Grade

    Specify preferred grade by customer

    Represents any combination of inventory and quality

    attributes

    May be used in Pricing and Sales Allocation Rules

    Grade is effective at the lot / child lot level

    May be updated based on QC sample test results

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    Inventory Status

    Control Inventory Usability

    Bulk Subinventory Status:QC HOLD (Disallows Sales Order Issue)

    B1.1.1Locator Status:

    Active (Disallows Sales Order Issue)

    L123

    Effective Status:

    Disallows Sales Order Issue,

    Misc Issue, Sub Transfer

    Material

    Lot Status:

    Quarantine (Disallows Misc Issue, Sub Transfer)

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    Divisible Lots

    Lot 123

    Qty 5 bundles

    Lot 456

    Qty 5 bundles

    Lot 789

    Qty 20 bundles

    Divisible = No

    Order = 10 bundles

    Allocation

    Divisible = Yes

    Order = 10 bundles

    Allocation

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    Multi-Level TraceabilityReduce Time to Resolve Issues

    Improve Recall Responsiveness / Cost

    Comply with FDA GxP and Safety Regulations

    Trace Materials Enterprise-Wide to Analyze Vendor Quality

    Ingredients

    & Resources

    Intermediate or

    Bulk Products

    Finished

    ProductSupplier Customers

    Where UsedWhere Used

    Lot SourceLot Source

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    Process Inventory Solution

    Enables you to:

    Satisfy customer demand quickly and accurately Multi-purposed single item, dual & multiple UOM, auto lot

    allocation, grade control, divisible lot control

    Reduce costs with efficient Inventory Management Dual UOM, shelf life management, grade control, lot level

    status control, physical and cycle counting, APIs

    Reduce risk with rapid Lot Genealogy analysis Parent / child lot tracking and tractability

    Ensure Regulatory compliance Audit trail, strong security, ERES, Inventory tied to Regulatory

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    Additional Resources

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    Additional Resources

    Vivian Lewis AGSS SCM Solution Specialist

    [email protected] 972-xxx-xxxx

    Andrew Hyers AGSS SCM Solution Specialist

    [email protected]

    Mobile 502-xxx-xxxx David Ballin AGSS SCM Solution Architect

    [email protected]

    Mobile 201-218-3245

    Office 201-794-6221

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]