oppo’s gan-based and silicon-based supervooc in …...physical and technological comparison cost...
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©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 1
22 Bd Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargersCompetitive analysis of Power Integrations’ GaN and silicon technology usedin OPPO’s high power chargers.
SP20547 - POWER report by Taha AYARIPhysical Analysis by Peggy Gallois
February 2020– Sample
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 2
Table of Contents
Introduction 4
o Executive Summary
o Market overview
o Reverse Costing Methodology
o Glossary
Company Profile 11
o OPPO
o Power Integrations
Physical Analysis 18
o OPPO Reno Ace charger
Housing
PCB and components
PI GaN power switch
Fast charging IC
o OPPO Rx17 pro charger
Housing
PCB and components
PI Si power switch
Fast charging IC
Cost Analysis 106
o Supply chain
o OPPO Reno Ace charger
BoM Cost – Housing and Main Board
Board – Material and Assembly Cost
Assembly – Final Manufacturing Cost
o OPPO Rx17 pro charger
BoM Cost – Housing and Main Board
Board – Material and Assembly Cost
Assembly – Final Manufacturing Cost
Comparison 116
o Reno Ace vs Rx17 pro vs Anker PowerPort Atom PD1
Physical and Technological Comparison
Cost comparison
GaN component impact
Feedback 123
System Plus Consulting Services 125
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 3
Overview / Introductiono Executive Summaryo Market Overviewo Reverse Costing
Methodologyo Glossary
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Selling Price Analysis
Comparison
Feedbacks
Related Reports
About System Plus
Executive Summary
In order to further develop its fast charging technology, OPPO has featured the Reno Ace smartphone with a GaN-based 65 W SuperVOOC2.0 charger. The OEM claims that its new fast charger has the ability to fully charge a 4000mAh battery in just 30 minutes. To support suchhigh power and speed while keeping sufficient cost-competitiveness, the charger is featured by a GaN-based device from Power Integrations(PI) which is one of the main power device’s providers for the wall-charger market. It appears that the move from the Si technology to theGaN technology is crucial to deliver power as high as 65 W.
In this report, System Plus Consulting presents a deep analysis of two inbox fast chargers from OPPO. The 65 W GaN-based charger thatcomes with the Reno Ace and the 50 W Si-based charger featured in the Rx17 pro. A technical and cost comparison is provided betweenthese two chargers and Anker PowerPort PD1 30 W charger which also uses a power device from PI. The impact of the GaN component ishighlighted through the comparison.
This report provides a detailed bill of material and manufacturing analysis for the OPPO’s chargers. Moreover, it presents the supply chainand the technical choices. The report gives a detailed physical analysis of the PI’s power devices and the fast charging ICs used in eachcharger.
The report also estimates the production cost of all the components of each charger, including the printed circuit boards, integrated circuitsand packages, in detail. It includes exhaustive technology and cost comparisons of materials, package assembly, power devices and theirimpact on the final manufacturing cost of the three chargers.
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 4
Overview / Introductiono Executive Summaryo Market Overviewo Reverse Costing
Methodologyo Glossary
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Selling Price Analysis
Comparison
Feedbacks
Related Reports
About System Plus
The reverse costing analysis is conducted in 3 phases:
Teardown analysis
• Package is analyzed and measured• The dies are extracted in order to get overall data: dimensions, main blocks, pad number and pin out, die marking• Setup of the manufacturing process.
Costing analysis
• Setup of the manufacturing environment• Cost simulation of the process steps
Selling price analysis
• Supply chain analysis• Analysis of the selling price
Reverse Costing Methodology - Device
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 5
Overview / Introductiono Executive Summaryo Market Overviewo Reverse Costing
Methodologyo Glossary
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Selling Price Analysis
Comparison
Feedbacks
Related Reports
About System Plus
The reverse costing analysis is conducted in several phases:
Reverse Costing Methodology - System
• The initialization of the analysis
Pictures of the elements to be studied.
Identification of the components.
• Description of the material in the “SYScost+” software
Creation of an “estimation project” of the studied board with SYScost+ software.
Construction of the Bill of Material (BOM).
• Assessing the material
Searching for the price of each reference among distributors and manufacturers.
Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)
The BOM is valued with SYScost+ : price simulation according to the requested quantities.
• Assessing the assembling and test phases
Assembly and test lines are modeled with the SYScost+ software.
The assembly and tests costs are estimated.
• Production cost & selling price
Estimation of the production cost & selling price.
• Report
A report is edited.
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 6
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o Housingo PCB and componentso PI GaN power switcho Fast charging IC
o OPPO Rx17 pro charger
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
OPPO Reno Ace charger – Views and Dimensions
55
mm
30.5mm 56mm 30mm
o Power: 65 W
o Weight: 113.7 g
o Volume: 92.4 cm3OPPO Reno Ace Charger –Views ©2020 by System Plus Consulting
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 7
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o Housingo PCB and componentso PI GaN power switcho Fast charging IC
o OPPO Rx17 pro charger
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
Electronic Board – Bottom Side – Main Components Identification
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 8
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o Housingo PCB and componentso PI GaN power switcho Fast charging IC
o OPPO Rx17 pro charger
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 9
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o Housingo PCB and componentso PI GaN power switcho Fast charging IC
o OPPO Rx17 pro charger
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
HEMT Die Process
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 10
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o Housingo PCB and componentso PI GaN power switcho Fast charging IC
o OPPO Rx17 pro charger
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
HEMT Die Cross-Section
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 11
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o Housingo PCB and componentso PI GaN power switcho Fast charging IC
o OPPO Rx17 pro charger
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
Fast charging IC - Overview
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 12
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o OPPO Rx17 pro chargero Housingo PCB and componentso PI Si power switcho Fast charging IC
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
OPPO Rx17 pro charger – Views and Dimensions
51
mm
30 mm 52 mm 30 mm
o Power: 50 W
o Weight: 101.8 g
o Volume: 79.56 cm3 OPPO Rx17 pro Charger –Views ©2020 by System Plus Consulting
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 13
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o OPPO Rx17 pro chargero Housingo PCB and componentso PI Si power switcho Fast charging IC
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
Electronic Board – Top Side – Main components Identification
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 14
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o OPPO Rx17 pro chargero Housingo PCB and componentso PI Si power switcho Fast charging IC
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 15
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o OPPO Rx17 pro chargero Housingo PCB and componentso PI Si power switcho Fast charging IC
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 16
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o OPPO Reno Ace charger
o OPPO Rx17 pro chargero Housingo PCB and componentso PI Si power switcho Fast charging IC
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 17
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysiso Supply chaino OPPO Reno Ace chargero OPPO Rx17 pro charger
Comparison
Feedbacks
Related Reports
About System Plus
Reno Ace – BoM Cost – Housing & Main Board
Reno Ace charger
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 18
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysiso Supply chaino OPPO Reno Ace chargero OPPO Rx17 pro charger
Comparison
Feedbacks
Related Reports
About System Plus
Reno Ace – Assembly – Final Manufacturing Cost
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 19
Overview / Introduction
Company Profile & SupplyChain
Physical Analysis
Cost Analysis
Comparisono Physical & Technological
comparisono Cost Comparison
Feedbacks
Related Reports
About System Plus
Chargers Physical & Technological Comparison
Note:Anker charger has been analyzed in the
report “GaN-Based Wall Charger Comparison 2019”. All three chargers use power switches supplied by Power Integrations (PI). The images are not at scale
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 20
Overview / Introduction
Company Profile & SupplyChain
Physical Analysis
Cost Analysis
Comparisono Physical & Technological
comparisono Cost Comparison
Feedbacks
Related Reports
About System Plus
Chargers Physical & Technological Comparison
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 21
Overview / Introduction
Company Profile & SupplyChain
Physical Analysis
Cost Analysis
Comparisono Physical & Technological
comparisono Cost Comparison
Feedbacks
Related Reports
About System Plus
Chargers Material Cost Comparison – Components Categories Breakdown
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 22
Overview / Introduction
Company Profile & SupplyChain
Physical Analysis
Cost Analysis
Comparisono Physical & Technological
comparisono Cost Comparison
Feedbacks
Related Reports
About System Plus
Chargers Final Cost _GaN component impact
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 23
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Plus
Related Reports
MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT
POWER ELECTRONICS & COMPOUND SEMI• Compound Semiconductor Service – Compound Research• Power GaN 2019: Epitaxy, Devices, Applications & Technology
Trends• Power Management IC: Technology, Industry and Trends 2019
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
POWER SEMICONDUCTORS & COMPOUND• GaN-on-Sapphire HEMT Power IC by Power Integrations• GaN-Based Wall Charger Comparison 2019 • Navitas 650V GaNFast Power IC Family• GaN-on-Silicon Transistor Comparison 2018• Texas Instruments’ LMG5200 GaN Power Stage• EPC2045 100V GaN-on-Silicon Transistor• Panasonic PGA26E19BA 600V GaN MOSFET• GaN Systems GS61004B GaN HEMT• Transphorm GaN-on-Silicon HEMT TPH3206PS
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 24
COMPANYSERVICES
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 25
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Pluso Company serviceso Contacto Legal
Related Reports
Business Models Fields of Expertise
Custom Analyses(>130 analyses per year)
Reports(>60 reports per year)
Costing Tools
Trainings
©2020 by System Plus Consulting | SP20547 – OPPO’s GaN-based and silicon-based SuperVOOC in-box fast chargers | Sample 26
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Comparison
Feedbacks
Related Reports
About System Pluso Company serviceso Contacto Legal
Related Reports
Contact
Headquarters22 bd Benoni Goullin44200 NantesFRANCE+33 2 40 18 09 [email protected]
Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGERMANY+49 151 23 54 41 [email protected]
www.systemplus.fr
Asia Sales OfficeTakashi ONOZAWATokyoJAPANT : +81 804 371 [email protected]
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CORNELIUSYOLE Inc.