optimization of the process of production of brandy from
TRANSCRIPT
Indian Journal of Research in Pharmacy and Biotechnology (IJRPB) Volume 7, Issue 3, May, 2019
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Optimization of The Process of Production of Brandy from Sweetened Juice
of Pulp of Ginger (Zingiber officinale Roscoe) Using Saccharomyces
Cerevisiae Yeast at Brazzaville.
Diakabana P.-*, Dzondo M.G.,, Tamba Sompila A.W.C.,, Moussounga J.E.,, Ntsossani S.P.,
Kobawila S.C. and Louembé D.
1Laboratoire de Microbiologie Alimentaire, Centre de Recherche et d’Initiation des Projets de Technologie,
Délégation Générale à la Recherche Scientifique et Technologique, Brazzaville. 2Institut Supérieur de Technologie Agroalimentaire et d’Agronomie, Université Libre du Congo,
Brazzaville, Brazzaville. 3Ecole Supérieure de Technologie des Cataractes, Brazzaville.
4Ecole Nationale Supérieure Polytechnique, Université Marien NGOUABI, Brazzaville. 5EPRAN-Congo, Pôle d’Excellence en Alimentation et Nutrition, Faculté des Sciences et Techniques,
Université, Marien NGOUABI, Brazzaville. 6Institut d’Agronomie, Université Protestante de Brazzaville, Congo.
*Corresponding author Email: [email protected]
Keywords:
Rhizome of ginger, soluble
extract,
fermentation, ethylic distillate,
Alcoholmetric title.
ABSTRACT
In the aim to investigate the optimization of the process of production of brandy
from sweetened juice with pulp of ginger (Zingiber officinale Roscoe) using
Saccharomyces cerevisiae yeast at Brazzaville, the employment of the content of
cane-sugar and cell density is studied. The pH of the juice of pulp of fresh ginger
tested is valuated at 6.5 and the soluble extract appreciated at 3.75 Brix about.
The good development of the fermentation process of the wort of the sweetened
juice with pulp of ginger admits the addition of sugar at an optimal value of 21.5
°Brix producing a distillate titrating 33 °GL of ethanol. Superior or inferior dose
Indian Journal of Research in Pharmacy and Biotechnology (IJRPB) Volume 7, Issue 3, May, 2019
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1. Introduction
The ginger has been used since several
centuries for its medicinal role at human1, 18,
26; it is a medicinal plant used against the high
blood-pressure and stimulates our digestive
system. At the fish of breeding in aquaculture,
it procures effects of resistance against
infectious Bacteria (Aeromonas hydrophilia,
Helycobacter pylori) 18, 28, 33.The aromatic
character of rhizome of ginger (Zingiber
officinale Roscoe) 24, 30, 31, 32 is very
intéresting on the food plan 5, 29, particularly
in India, in Chine (respectively first and
second world producing), in Thailand, at the
Japan and Nigeria. The ginger is used in the
pastry - work.
A ginger liqueur is produced in Charente
(France) and an arranged rhum at the ginger at
Madagascar.
This spice plant grows in the tropical regions,
particularly in Congo Brazzaville where its
transformation into sweetened beverage,
locally called ‘’tangawissi’’, is artisanally
exploited.
of sugar added up in the wort of ginger in comparison with optimized content
conduces to the production to distillate which the alcoholmetric title is relatively
lower (distillate at 30°GL of ethanol produced with 31.5 °Brix of soluble extract
and 18°GL ethanol produced with 14°Brix). The most short during of
development of the fermentation process of wort is obtained with a higher cell
density of yeast inoculated (soluble extract diminish from 19.5°Brix to 6.5°Brix
with 26.8 x106 cells/ml into 3 days). By using a more low rate of inoculation with
1.6 x106 cells/ml, the during of the process is 6 days and the index Brix of
soluble extract diminish from 19.5 to 6. The alcoholmetric title of the fraction of
the distillate obtained with the most differently fermented is varied slightly
(31.75°GL of ethanol for 3 days of fermentation with 26.8 x106 cells/ml in
comparison at 34,6°GL for 6 days with an inoculation of 1.6 x106 cells/ml of
ginger must). The pH of the ethylic distillate obtained is enough regular for all
cases of inoculation tested (pH= 4.15 ± 0.5).
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Produced in a rural environment, the rhizome
of ginger is ramified, thick, fleshy and very
aromatic. It is commonly commercialized in
Congo at fresh state. It is rich in starch (60%)
2, 6 and its natural extract juice31 is non-
fermentable by yeast25, 34. The process of
leaded fermentation of wort from the extract
of the juice of ginger added of cane-sugar by
exogenous yeast action8, 9, 17 conduct at an
alcoholic wort which the distillation process
furnishes a nicely brandy appreciated at
Brazzaville.
In this study, evolution of parameters relative
at the kinetics of disappearance of soluble
extract in the course of development of the
yeast fermentation process of sweetened wort
of ginger (Zingiber officinale Roscoe) and
alcoholmetric title of ethylic distillate obtained
are evaluated.
1. Material and methods
1.1. Material
i) System of fermentation
The systems used for effecting the process of
tests of fermentation are bottled in glass of 1
liter of capacity, higher than large (height = 31
cm and diameter = 8 cm) and flat bottom. The
charge of wort tested corresponds to 80 % of
the volume of the bottle.
ii) Vegetal material and food additives
The vegetal material used is
constituted of an ensemble of 12 lots of
rhizome of ginger (Zingiber officinale
Roscoe) weighing each around 407, 5
g ±40 g.
These 12 lots of rhizome of ginger, originating
of the valley of Niari, at around 200
kilometers at west of Brazzaville, are sampled
at random in the heart of Total markets and
PK-MFilou respectively in the districts II of
Bacongo and VII of MFilou at Brazzaville.
Brown cane-sugar of Saris-Congo (a measure
of 5 kg) obtained on the market at Brazzaville
is used in variable quantity relative at each test
in triple.
A pure strain of yeast Saccharomyces
cerevisiae (Saf-instant mark, France) is used
for seeding the wort; it is obtained at
Brazzaville market equally.
1.2. Methods of elaboration alcohol
of ginger
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The rhizome of ginger used is cleaned,
weighed and grind. The ground of ginger
obtained
is mixed in a hot sugar solution. After thermic
cooking, the mixing is cooled at ambient
temperature and then filtered. The sweetened
wort of an extract of the pulp of ginger is
seeded of yeast and leaned fermenting.
At the end of the ethylic fermentation, the
fermented wort of ginger is distilled (Figure1).
For the preparation of the ginger wort, two
methods are employed.
i) Methods of preparation of ginger
wort
First method of preparation of wort for the
optimization of the sugar dose
Three types of wort differently added of cane-
sugar making respectively 31.75 °Brix, 21.5
°Brix and 14 °Brix, are prepared in triple.
The ground ginger obtained is cooked in a pot
contening15 liter of a cane-sugar hot aqueous
solution during an hour. After cooling down
process at ambient temperature, each mixing is
sifted and the waste pressed.
A volume of 1.6 liter of sugar wort obtained is
introduced in a bottle of two liters, and then
seeded with 13.4 x106 cells/ml before-hand
active, during 15-30 minutes at ambient
temperature in 100 ml of aqueous solution at 2
% of cane- sugar.
A second method of preparation of the wort
for optimization of the rate of the seeding
Four types of wort differently seeded
according to cell density of yeast used7, 13
used, are tested in triple.
After grinding of rhizome of ginger cleaned,
the ground is added of water. The juice is
extracted by sifting and pressing of the waste,
then cooked at fire during 30-45 minutes of
ebullition. It is cooled down during a night at
ambient temperature.
The next day, it is warmed up, then
standardized at 20.5 °Brix by addition of cane-
sugar on juice of pulp of ginger and finally
pasteurized at 85 °C during 20 minutes for
destroying the endogenous flore4, 10 and 11.
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ii) Launching and realization of the
process of fermentation.
A volume of 0.8 liter of sweetened extract
obtained is cooled down and poured in a bottle
of one liter. It is then seeded with a stump pure
of commercial yeast (‘’Saf-Instant’’, France)
dosed respectively at 26.8 x 106 cells/ml for
the trial E1, 13.4 x 106 cells/ml for E2, 6.7 x
106 cells/ml for E3 and 1.6 x 106 cells/ml for
E4. The inoculum is beforehand stirred up
during 15-30 minutes in 100 ml of a
sweetened solution of 2 % of cane-sugar.
After seeding of sweetened wort with the
preparation of stump yeast stirred up, the
process of alcoholic fermentation is then
initiated.
iii) Distillation of ethylic fermented
wort
At the end of the fermentation process, the
fermented wort of ginger is distillate.
For every essay of distillation process in the
laboratory, a volume of 300 ml of alcohol
fermented wort is put in a balloon of 500 ml.
In the course of distillation process, the
distillate is collected by the fraction of volume
of 100 ml into a gauged phial in glass.
1.3. Methods of physical-chemical and
microbiological analysis
a) Determination of pH of soluble
extract of juice of pulp.
For the determination of pH of the soluble
extract of juice with pulp of every lot of
ginger, the rhizome is cleaned in the water and
then desiccated by means of blotting-paper. It
is finely grated and the mash obtained is
placed on a cloth of muslin, and then pressed
manually by twisted fringe. The trouble juice
obtained is filtered by means of a filter-paper
10.
The pH of the samples is measured by use of a
pH-meter (Martini Instruments) beforehand
calibrated at pH7 with distillated water. As
samples one note the extracted juice of the
rhizome, the mixing of ground and sugar
before and after boiling, the ginger wort in the
course of the fermentation process and the
distillate.
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b) Evaluation of extract juice with pulp
of ginger, soluble extract
The measure of soluble extract of the samples
is determined by use of a refract meter Brix at
20°C according to Navarre27.
c) Evaluation of cell density of yeast
To evaluate the cell density of the
yeast destined at the feeding of the
sweetened wort of ginger, the
technique of counting to optic
microscope is used11.
d) Determination of alcoholmetric title
of the first fraction of volume of
distillate by alcoholmeter.
For every first fraction (100 ml) of distillate
collected, the alcoholmetric title is determined
at 20°C by means of a Gay-Lussac
alcoholmeter which the scale goes from 0 at
100°GL14.
1.4. Statistical Analysis of Results
Within the qualitative appreciation of juice of
rhizome and of the kinetic study of the idyllic
fermentation process of wort of ginger in the
course of fermentation, then for evaluating of
the alcoholmetric title of every essay, the
following statistical values are considered:
mean, standard-deviation, coefficient of
variation and interval of confidence (mean±
standard-deviation). The method based on the
law of Gauss-Laplace in bell is used as
presented it Larrieu20 with modification, in
view to appreciate the relativity of the analysis
and operations.
2. Results and discussion
2.1. Characterization of the pulp of
rhizome of ginger of the Niari valley
The mass of the rhizome, the volume, the pH
and the soluble extract of natural juice from
the pulp of rhizome of ginger of the Niari
valley in the fresh state are valuated (Tableau
1).
The relation of the volume of juice extracted
from the pulp on a la Mass of rhizome of
ginger tested is estimated at 0.55 ± 0.04/1
milliliter/gram.
The pH of the juice of de the pulp of the
rhizome of fresh ginger is estimated at 6.5 ±
O.2 and its soluble extract evaluated at 3.75 ±
0.25 °Brix.
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2.2. Evolution of soluble extract of
sweetened wort in the course of the
traditional process of ethylic fermentation.
During the fermentative incubation of the wort
of ginger the profile of consumption of soluble
extracts march of manner descendant
according to three essays tested (Figure 2).
Residual extract of wort is especially more
high in the case of the essay initially more
dense (17.8 °Brix of residual extract obtained
from the essay N°1 with 31.75 °Brix for the
initial extract) in comparison with the essay
more light (9°Brix of residual extract for the
essay N°2 starting off with 21.5 °Brix and
4°Brix of residual soluble extract soluble
essay N°3 with initially 14 °Brix).
2.3. Appreciation of the value of the
alcoholmetric title of the distillate generated
by distillation of fermented wort.
The alcoholmetric title of the distillate
obtained after distillation process of the ethylic
fermented wort vary according to the type of
essay tested (Figure 3).
The essay N°2, originating from sweetened
wort at 21.5 °Brix, produce more ethanol (33
°GL) in comparison with other essays tested
(30 °GL obtained with the sweetened wort
N°1 evaluated at 31.75 °Brix and 18 °GL with
the sweetened wort N°3 initially dosed at 14
°Brix).
2.4. Influence of the rate of yeasting on the
development of the fermentation process of
the wort of ginger
Le profile of consumption of soluble extract
presents downward speed for all rates of
feeding of yeast carried out on wort of ginger
(Figure 4).
With the rate of inoculation elevated of 26.8
x106 cells of yeast/ml, the content of soluble
extract of the wort decreases quickly, into 3
days of fermentation process, from 19.5 °Brix
at 6.5 °Brix. But it decreases more slowly, into
6 days of fermentation process, from 19.5
°Brix at 6 °Brix with the rates of inoculation
more feeble of 6.75 x106 cells/ml for the essay
N°3 and of 1.6 x106 cells /ml for the essay
N°4.
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On the other hand, the diminution of the pH
during the fermentation process is lower with
the creasing of the rate of feeding of yeast
tested on the wort of ginger (Figure 5).
This diminution of the pH is more rapid when
the rate of seeding of wort is higher (from pH
6.8 this value decreases rapidly in one day of
fermentation process at pH 4.6 with the rate of
inoculation of 26 x106 cells/ml) in comparison
to the case of inoculation relatively more
feeble (from pH 6.8 at pH 5 in one day with a
setting of 1.6 x106 cells /ml).
2.5. Effect of the rate of yeasting of the wort
on the conversion process of the cane-sugar
into ethanol
In the course of the fermentation process of
the sweetened wort of ginger at 19.5°Brix, the
effect of the rate of yeasting is appreciated
according to the conversion process of the
sweetened extract into ethanol. The values of
the aloholmetric title and that of the pH of the
distillate obtained by distillation of the wort
are in relationship with the rate of inoculation
employed for realizing the ethylic
fermentation of the sweetened wort of ginger
(Tableau 2).
From the soluble extract submitted in the
fermentation process of the sweetened wort,
the alcoholmetric title of ethylic distillate
obtained vary very few (CV = 3.47 %)
according to the different rates of seeding
employed (31.75 °GL with an inoculum of
26.8 x 106 cells of yeast/ml in comparison at
34,6 °GL obtained from inoculation with 1.6 x
106 cells of yeast/ml). But the value of the pH
of alcoholic distillate is enough constant (CV
= 0.12 %) for the four essays tested.
The pulp of the rhizome of ginger is a medium
at acid character (pH= 6.6 ± 0.1), but poor in
soluble sugar (3.75 ± 0.25 °Brix). The juice of
ginger doesn’t permit to the yeast to assure
particularly the ethylic fermentation process7.
The initial content of sugar added to the wort
of ginger corresponding at a soluble extract of
21.5 °Brix is an optimal value in the wort and
conduct to maximal production of ethanol (33
°GL). For an initial value of content of sugar
equal or superior at 31.75 °Brix of soluble
extract, the quantity of ethanol formed (30
°GL) exerts an antibiotic effect on the yeast
cells and an effect of flocculation16, leading to
slowing and at the stopping of the process at
17.78 °Brix21.
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For the dissolution of the cane sugar during
the ebullition process, the operation of
sugaring must effect on the hot extract of
ginger 20 minutes before the end of the
cooking of the wort in order to assure the
inactivation of endogenous flora4, 10, 11, and
22.
The valorization of this local know-how is
necessary to make in view to promote the
knowledge on the useful of the biochemical
transformation of tropical agro-resources3, 12,
15, 16, 19, 22 and 23.
An inoculation rate more high favor the speed
of the fermentation of wort with optimal
density of content sugar given (20.5 °Brix).
The residual extract more low noted at the end
of the fermentation process of sweetened wort
and the alcoholmetric title of the distillate
efferent the highest possible, reveal a good
activity of fermentation. They are obtained in
the course of a leaded fermentation with
activated strain yeast inoculated at the
sweetened wort of ginger with a rate feebler
which is favorable for the development of the
cell growing process of the active yeast.
Otherwise a value more elevated of a residual
extract of the fermented wort and a feebler
alcoholmetric title of the distillate is obtained
after the fermentation process with a rate of
seeding of 26.8x106 cells of yeast/ml. That
doesn’t intensify the cell rejuvenating, and as
well as development of the ethylic
fermentation process by the yeast. In these
conditions of fermentation processes, an
important population of cells of yeast identical
at the parental-cell has flocculated at the
starting of process and has not participated in
the conversion of the sucrose into ethanol.
Conclusion
In order to obtain a good ethylic fermentation
process, the employment of an initial quantity
of sugar added on the wort of ginger must be
done about 20.5°Brix of soluble extract. Over-
wise, a good yeasting process of this wort of
ginger must be done with a pure stock of
alcoholgene yeast at the rate of a cell density
of 13.4 x 106 cells/ml in order to obtain a
good hourly yield of production in ethanol.
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The juice of the pulp of the rhizome of ginger
added of fermentable sugar is a good biomass
that could contribute to the production of the
bioethanol in exchange for yeasting by
Saccharomyces cerevisiae.
Table 1. Mass characteristics and physical-
chemical of rhizome of ginger originating of
the Niari valley.
Statistical
parameters
pH of
soluble
extract of
pulp
Soluble extract
of pulp (°Brix)
M : mass of
rhizome
tested (g)
V :
volume of
juice of
pulp (ml)
Ratio V/M of
the rhizome
(ml/g)
Ḿ ±δ 6.5 ± 0.2 3.75 ± 0.25 43.3 ± 5.1 22.5 ± 6.4 0.55 ± 0.04/1
n : 12 (results obtained from 12 lots of rhizome of ginger).
Ḿ : mean; δ : standard deviation; Ḿ ±δ : interval of confidence.
Table 2. Valuating of alcoholmetric title and pH of fraction of 100ml of distillate.
Samples obtained order at the inoculating of the yeast, next fermenting of the sweetened wort then
distillation process of the fermented wort.
Parameter
s
Mean values of samples (E) of first fraction (100 ml) of ethylic distillate
proceeding from the sweetened wort differently inoculated by cell density
determined. Ḿ ± 𝛿 : Interval of confidence; CV: coefficient of variation.
E1
(26.875x106
cells/ml)
E2
(13.375x106
cells/ml)
E3
(6.75x106
cells/ml)
E4 (1.6x106
cells/ml)
Ḿ ± 𝛿
(1.6x106
cells/ml)
CV
(%)
Ethanol
(°GL)
31.75 ±1.25 33.5 ±0.5 34.83 ±1.17 34.6 ±1.16 33.67 ±1.17 3.47
pH 4.1 4.1 4.2 4.2 4.15 ± 0.05 0.12
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Ginger rhizome
Cleaning
Weighing Sugar Water
Grinding using pestle-mortar Rubber solution by heating
Ground of ginger Sweetened solution
Mixing of ground and sugar
Cooking of the mixing
Cooling down
Filtering
Sweetened juice of ginger (26-29°C) Yeast
Sweetened juice seeded
Fermenting of wort
Distilling of fermented wort
Ethylic distillate
Figure 1. Diagram of production of ethylic distillate from ginger rhizome
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0
5
10
15
20
25
30
35
0 1 2 3 6 9 10 11 14 15 16
Solu
ble
extr
act (
°B
rix)
Development of the fermentation process (days)
Figure 2. Evolution of the consumption of sugar (°Brix) in the course offermentation of the ginger wort (26-29°C). Initial soluble extract: 31.75°Brix for essay N °1, 21.5°Brix for N°2 and 14 °Brix for N°3.
Essay N°1
Essay N°2
Essay N°3
0
20
40
Essay N°1(30 °GL)
Essay N°2(33 °GL)
Essay N°3(18 °GL)
Titre
alc
oom
étr
que °
GL
Figure 3. Evaluation of alcohometric title of the distillate relatifve at the dose of initial soluble extract used for every essay tested
(E1: 31.75 °Brix, E2: 21.5 °Brix etand E3:14 °Brix).
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0
5
10
15
20
25
0 1 2 3 6 7
So
luble
extr
act (°
Bri
x)
Development of the fermentation process (days)
Figure 4. Evolution of the consumption of soluble extract (°Brix) during inthe course of fermentation of wort of ginger in terms of the rate ofyeasting in M/ml (Millions of cells/ml , incubation at 26-29 °C) .
E1 (26 M/ml)
E2 (13 M/ml)
E3 (6 M/ml)
E4 (1,6 M/ ml)
0
1
2
3
4
5
6
7
8
0 1 2 3 6
Valu
e o
f p
H
Development of the fermentation process (days)
Figure 5. Evolution of the pH in the course of thefermentation of the ginger wort in terms of rate ofyeasting: pH1 for 26x106 cells/ml; pH2 for 13x106 cells/ml:pH3 for 6x106 cells /ml and pH4 for 1.6x106 cells/ml.
pH1
pH2
pH3
pH4
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Acknowledgements
The authors thank M. Innocent Mikédi,
technician of laboratory at the CRIPT, for his
contribution to the realization of the technical
aspects of the work.
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