optimizing highway transportation at the united states postal service anthony pajunas

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PAPPER FECHA Optimizing Highway Transportation at the United States Postal Service. Anthony Pajunas - Edward J. Matto Michel Trick - Luis F. Zuluaga MIM Aarón Guerrero Campanur. [email protected] PRESENTA OCT.2010 Puebla PB Mex. 1

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Page 1: Optimizing Highway Transportation at the United States Postal Service Anthony Pajunas

PAPPER

FECHA

Optimizing Highway Transportation at the United States Postal Service. Anthony Pajunas - Edward J. Matto Michel Trick - Luis F. Zuluaga

MIM Aarón Guerrero [email protected]

PRESENTA

OCT.2010 Puebla PB Mex.

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Abstract.

The United States Postal Service (USPS) Delivers More Than 200 Billion Items Per Year. Transporting These Items In A Time And Cost - Effecient Manner Is Critical For USPS. The Highway Corridor Analytic Program (HCAP) Is A Tool That Aids USPS To Analyst And Identify Cost-Savings Oportunities In The Surface-Transportation Network, And It Resolves Problems With Respect To Vehicle-Routing (VRP) With Pickups And Deliveries (PD).

HCAP = Mixed - Integer Programing

OPTIMIZING HIGHWAY TRANSPORTATION AT THE UNITED STATES POSTAL SERVICE

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OPTIMIZING HIGHWAY TRANSPORTATION AT THE UNITED STATES POSTAL SERVICE

Background.

The United States Postal Service (USPS) 200 billion items per year.

Different types mail

Letters, flags, parcels, and periodicals. Sizes, weights, shapes.

Priority First Class (overnight 2-day and 3-day) and Standard.

The bulk mail network transports - Periodicals & Standard Parcels Bulk Mail Centers (BMC’s)

The priority mail network transports - Express mail, firts class, priority mailPriority Mail Processing Centers ( PMPC’s)

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OPTIMIZING HIGHWAY TRANSPORTATION AT THE UNITED STATES POSTAL SERVICE

Background.

Bulk Mail Centers (BMC’s).

The surface transfer center (STC) Aggregate Volumes.

Processing and Distribution Centers (P&DC’s) Interplants Transportation

Priority Mail Processing Centers ( PMPC’s).

Processing and Distribution Centers (P&DC’s)Interplants Transportation

Air Mail Centers (AMC’s)

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OPTIMIZING HIGHWAY TRANSPORTATION AT THE UNITED STATES POSTAL SERVICE

OBJETIVES.

The objetive of the HCAP model is to optimize the existing transportation networks; that is, the model identifies opportunities to modify existing USPS transportation to reduce costs.

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OPTIMIZING HIGHWAY TRANSPORTATION AT THE UNITED STATES POSTAL SERVICE

MODELING AND SOLUTION APPROACH.

The HCAP model optimizes is basing in (VRP / DP)

VRP - Vehicular Routing Problem

Facilities. (P&DC’s, STC´S, AMC’s and BMC’s)Deliveries. Volume of Mail to be delivered between facilities in a

specific time window (The HCAP model considers two types of delivers) Trips. Trips are the mechanisms (routes) and capacity of the truck, time

between each stop, cost.

DP - Pickups and DeliveriesTo Model Multistop Trip is necessary consider:

Leg. Each trip consists of a series of legs between facilities.

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MODELING AND SOLUTION APPROACH.

Objetive Function. The HCAP VRP/PD model objective is to assign deliveries to trips such that:Assignment Contraints.Capacity of Contraints. Minimal Cost.

The HCAP VRP/PD model can be mathematically formulated as a Mixed Integer Program (cf. Nemhauser and Wolsey (1988)). In this model, the key decisions to be made are whether to use or not use each trip, and how much of each delivery is to be placed on each accepted trip.

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OPTIMIZING HIGHWAY TRANSPORTATION AT THE UNITED STATES POSTAL SERVICE

MODELING AND SOLUTION APPROACH.

To choose a method to solve the problem, was necessary to consider:

1. Solution time.

2. Optimality.

3. Expandability.

4. Flexibility.

5. Availability.

In view of these requirements, it was decided to use the optimization software library ILOG CPLEX to solve the HCAP VRP/PD model.

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HCAP Model Implementation

Preprocessing.Delivery Preprocessing Flow Chart:

1. Identificar las entregas en NASS para las instalaciones en instancia del problema.

2. Determinar los mejores estándar de servicio para cada entrega con el conjunto de datos estándares de servicio.

3. Eliminar las entregas con el mejor servicio de 1 día, para mantener intacta la red de entrega de un día al otro.

4. Determinar tiempos de despacho y crítica tiempos de entrada, usando NASS y las PYME USPS.

5. Determinar el tiempo disponible y el tiempo requerido por cada entrega.

6. Consulta TCSS placas para determinar el tamaño de un camión por cada entrega.

7. Establece el volumen para cada entrega basada en la utilización de TIMES y el tamaño del camión.

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HCAP Model Implementation

Preprocessing.Trips Preprocessing Flow Chart:

1. Identificar los viajes que se pueden utilizar para las rutas de entregas en instancia del

problema.

2. Calcular el costo variable viajes, el costo fijo, y la capacidad del tramo.

3. Determine todas las combinaciones de origen y destinos que pueden ser atendidos por

cada viaje.

4. Crear nuevos viajes potenciales mediante el ajuste de horarios de llegada y salida de los viajes

existentes. (Este es un enfoque basados en la heurística, si el usuario desea nuevos viajes a

considerar en el conjunto de viaje.)

5. Eliminar nuevos viajes que no entran dentro del horario operativo de las instalaciones.

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OPTIMIZING HIGHWAY TRANSPORTATION AT THE UNITED STATES POSTAL SERVICE

As previously discussed, the three underlying components of the HCAP model structure are facilities, deliveries (i.e., mail volumes between pairs of facilities), and trips among the facilities. The optimization model requires the following specific inputs to define an instance of the HCAP model. • List of facilities. (PDCs, BMCs, PMPCs, AMCs, and STCs).• List of deliveries between facility pairs.

The HCAP model optimizes the selection of trips among facilities to minimize the total transportation costs while meeting all delivery requirements. Each delivery is defined as a specific volume of mail that requires transport from an origin facility to a destination facility.

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The following characteristics of the deliveries are used in the HCAP model:

—The origin facility. — The time at which the mail is available at the origin facility. —The destination facility.— The window time destination facility.—The volume of the delivery. — Whether or not the delivery is splitable.

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• Feasible trips among facilities.

Each delivery specifies a volume of mail that must be trans- ported from a specific origin facility to a specific destination facility, within a certain time window.

For each of these feasible trips, the following characteristics must be provided:

—The origin facility. —The destination facility. —All stops (i.e., legs) along the trip between origin and destination. —The transportation capacity on each leg along the trip. —The fixed transportation cost of the trip. —The variable transportation cost (i.e., cost per unit of volume) on each leg along the trip.

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Solution of HCAP VRP/PD model.

A C++ program was developed that reads the information in the optimization model inputs to construct the HCAP VRP/PD MIP, such that it can be solved by the CPLEX optimization library. This code also generates the relevant optimization model outputs from the CPLEX solution information.

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Optimization Model Outputs and Postprocessing.

The optimization model identifies the optimal set of trips that can satisfy all delivery requirements.

• Cost Summary Report:

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Optimization Model Outputs and Postprocessing.

•Operational Summary Report: The Operational Summary Report presents information about the number of trips included in the scenario.

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Optimization Model Outputs and Postprocessing.

•Utilization Summary Report:The Utilization Summary Report displays the change in average trip utilization that would result by implementing the optimization results.

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Optimization Model Outputs and Postprocessing.

• Operational Detail Report:

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OPTIMIZING HIGHWAY TRANSPORTATION AT THE UNITED STATES POSTAL SERVICE

Results.

HCAP has been fully developed and tested, and has been deployed to transportation analysts at USPS Headquarters and in the USPS Area offices. These transportation analysts are currently using HCAP to optimize transportation subsets throughout the U.S. to identify cost savings opportunities. Each analyst is provided the flexibility within the HCAP model to define specific scenarios of interest, set the business constraints and model parameters, and analyze the results to develop recommendations for implementation. Several sample HCAP scenarios have already been completed at USPS Headquarters and in the Area offices, and many of the recommendations from those scenarios have been implemented or are in the process of being implemented.

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OPTIMIZING HIGHWAY TRANSPORTATION AT THE UNITED STATES POSTAL SERVICE

Conclusion.USPS operates an extremely large and complex transportation network and, accordingly, transportation planning is a critical yet challenging facet of USPS Logistics. USPS is proactively developing a comprehensive set of analytic capabilities using advanced modeling techniques, to assist in the transportation planning process. HCAP is an optimization model that USPS and IBM designed and developed to identify savings opportunities in USPS highway transportation. The HCAP model has been fully developed, tested, and deployed to transportation analysts at USPS Headquarters and in the regional Area offices. HCAP has been used to model many different subsets of USPS highway transportation, and many of the model results have been implemented, resulting in annual savings already being realized by USPS.

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Appendix. Mathematical Formulation of the USPS HCAP problem.

The HCAP mathematical programming formulation uses the following basic model variables and parameters:

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Appendix. Mathematical Formulation of the USPS HCAP problem.

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Appendix. Mathematical Formulation of the USPS HCAP problem.

VARIABLES

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Appendix. Mathematical Formulation of the USPS HCAP problem.

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References

Aardal, K. 1998. Reformulation of capacitated facility location problems: How redundant information can help. Annals of Operations Research 82(1) 289–309.Bodin, L., B. Golden. 1981. Classification in vehicle routing and scheduling. Networks 11(2) 97–108.Drezner, Z. 1995. Facility Location: A Survey of Applications and Methods. Springer.M. Desrochers, M. Solomon, J. Desrosiers. 1992. A new optimization algorithm for the vehicle routing problem with time windows. Operations Research 40(2) 342–354.Nemhauser, G. L., L. A. Wolsey. 1988. Integer and combinatorial optimization. John Wiley and Sons.Sherali, H. D., J. Cole Smith. 2001. Improving discrete model representations via symmetry considerations. Management Science 47(10) 1396–1407.

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