optionscollators stitchers -...

$: OptionsCollators Stitchers - static.webfulfillment.comstatic.webfulfillment.com/graphco/blogs.dir/37/files/2015/08/... · VRU %RRNOHW MDP VHQVRU LQFUHDVH SURGXFWLRQ HI¿FLHQF\$
Options for Collators and Stitchers

OptionsCollatorsStitchersOptions for Collators and Stitchers

Various options are available to handle wide range of applications.

ST-60

ST-40

Tandem Stacker

Bypass Stacker

Connectable Stitchers

SPF-200A, SPF-200L, SPF-20, StitchLiner5500

Connectable Collators

VAC-1000, VAC-600HVAC-100, VAC-60HSAC-150



The twin-tray design delivers 8,000 sets per hour as neat-ly jogged off-set stacks. When one stack tray becomes full, thesets automatically route to the other stack tray, with no system slowdown.

Errored sets are delivered to the built-in reject tray for non-stop operation.

A continuously cycling tail jog keeps all sheets well posi-tioned for superior stack quality.

Connected between the collating and bookletmaking systems, the ST-40 serves as a high-capacity offset or straight stacking device.

Errored sets are delivered to the built-in reject tray for non-stop operation.

A continuously cycling tail jog keeps all sheets well positioned for superior stack quality.

Air-Suction Collator VAC-1000 (20 bins)

Paper Jogger for Right Side Delivery PJ-77R

Friction Collator SAC-150 (60 bins)


Hole Punch Unit HP-200A

Fore-edge Trimmer FC-200A Bookletmaker SPF-200A Sub Accumulator SA-40

Air-Suction Collator VAC-600H (12 bins)



Reject Tray Tandem Pallet

Tandem Stacker ST-60

Bypass Stacker ST-40


Tandem Stacker ST-60

Tandem Stacker

ST-20R PJ-77R

SA-40

Stacker Receiving Tray for Right Side Delivery Paper Jogger for Right Side Delivery

Sub Accumulator



The SA-40 sub accumulator temporarily accumulates the sheets delivered from the collator and stabilizes the sheet jog for the stitcher for quality bookletmaking. Also the SA-40 improves the sheet jog for the ST-40 bypass stacker.

Using the accumulating mode on the SA-40, every misfed sheets can be ejected.

Sheet delivery angle, bulging nose, assist air, stopper plate, and jog waiting time are adjustable for running the various type of paper.

The stacker receiving tray shifts each collated set delivered on the right side laterally.

The paper jogger vibrates collated sheets deliv-ered on the right side into perfect alignment.

Connectable Stacker

ST-40


Sub Accumulator SA-40

Saddle-stitching System StitchLiner5500


CCR / CCR-DX Criss-CrossReceiving Tray

The criss-cross receiving tray swings 90 degrees at each collating interval, clearly separating collated sets to simply post-collating processes. This is also suitable for piling sets onto previously collated sets.

ST-20 Stacker Receiving Tray

The stacker receiving tray shifts each collated set laterally, separating the collated sets. When an empty pallet is presented, the stacker rises to its home position to start collating.

PJ-77 Paper Jogger

Driven by an independent motor, the paper jogger vibrates collated sheets into perfect alignment. The jogger tray rises automatically by a foot switch to start collating.

Sheet Flow from Collator to SA-40/ST-40

SA-40

CollatorST-40

Stitcher





VAC-1000, VAC-600HVAC-100, VAC-60H

VAC-600H

Connectable Receiving Tray

CCR / CCR-DX

BC-20

IC-VAC600H

Bypass Conveyor

Image Checking System

Running the memory function, the printed image of each page is scanned and stored automatically.

A scanning position can be changed on the touchscreen.

The image checking system installed in each bin scans all pages and checks paging disorder. The system can detect differences in color.

Horizon’s unique CMOS camera is housed in a trans-

Using the show-through reduction mode, the image checking system can check thin sheets. The camera does not see images on the back.

The CMOS camera is housed in a transporting section of the collator for

Longer lasting high intesity white LEDs are employed for capturing image pre-cisely.

Image StoringDetermination mode, sensitiv-ity, size, imaging timing, color check mode, and show-through reduction mode are setup with each bin. A position to scan im-age is adjustable.

Paging Disorder CheckingThe monitor shows six-level of image matching result on each page. When unmatching level become level 5, the CCD-VAC determines paging disorder and collation stops.

The BC-20 can be connected with the collators, stitchers, and receiving trays (CCR / CCR-DX) all together. The BC-20 switches over from book-letmaking to stacking with simple push of a button.

The built-in rejecting tray is equipped for non-stop collation.

Sheet jam detection is provided. And the LED shows the location of jam.

The BC-20 is equipped with hand feeding function as standard.

Saddle-stitching System StitchLiner5500 Criss-Cross Receiving Tray CCR / CCR-DX


Bypass Conveyor BC-20


CMOS camera



SPF-200A, SPF-200L, StitchLiner5500

SPF-200A, SPF-200L

IM-30

HP-200A

Paper Inserter

Hole Punch Unit

-letmaking in-line with the SPF-200A.

Necessary settings and operation can be performed au-tomatically by inputting the sheet size in the color touch-screen on the SPF-200A. Changeover for 2 holes and 4 holes is easy for user-friendly operation.

High speed hole punching can be performed with-out effect on *the production speed of the SPF-200A. Hole punch, press and through modes can be se-

*Production speed changes depending on the binding mode, booklet thickness and sheet condition.

The top-bottom transport belt insures stable booklet trans-portation. Blower air at fore-edge jog section is equipped as a standard for more accurate and stable production.

Sheet insertion can be performed in-line with the Stitch-er with minimal operator involvement.

Maximum production speed is 4,000 booklets per hour with the StitchLiner or 3,600 booklets per hour with the SPF-200A. Faulty set eject function is employed for non-stop operation even when a feed error occurs.

Intuitive touchscreen control and quality checking sys-tems (Feed section error sensor, Separation error sen-

with minimal errors.

Increase production capabilities with a wide range of in-serting applications. Up to three sheets can be inserted into the middle of a book-let or beneath the top sheet Vacuum rotary suction feed system enables the feed-ing of a wide range of sheets, including single sheets, hole punched sheets, post cards and folded sheets.

Maximum bin stack height is 125 mm (4.9”).

With the inline mode, the IM-30 synchronizes the in-sertion timing automatically with the bookletmaker.

*IM-CC Conveyor is required for connection to the SPF-200A.

With the manual feed mode, the system cycles each time the booklet is fed into the infeeder; the operator can control the speed of insertion and production.

Bookletmaking without insertion is possible without removing the IM-30


Paper Inserter IM-30

Paper Inserter IM-30


Air-Suction Collator VAC-1000 (20 bins)Air-Suction Collator VAC-1000 (20 bins)


Image Checking System IC-VAC600H

Connecting Conveyor IM-CC

Fore-edge Trimmer FC-200A

Fore-edge Trimmer FC-200A

Bookletmaker SPF-200A

Bookletmaker SPF-200A


Beneath Top Sheet

Middle of Booklet

Post CardHole Punched Sheet

Single Sheet(Up to 3 sheets)Folded Sheet

Hole Punch Unit HP-200A

IM-30 Options

Connecting Conveyor IM-CC

Insert Error Detector IM-SD

Preset Kicker PK-30

Bypass Conveyor IM-BC

Compressor CMP-04

HOF-400

HOF-30

High Speed Off-line Feeder

High Speed Off-line Feeder





The HOF-400 can feed at a speed of 25,000 sheets per hour (A3 / 11” x 17”) and 35,000 sheets per hour (A4 SEF/ 8.5” x 11”). This high speed feeding is capable of handling the output of multiple printers.

Feature rich newly designed 7” color touch screen display for easy and intuitive operation.

The HOF-400 is compatible with a wide variety of system -

cumulating, bleed trimming and center creasing depend-ing on your needs.

The HOF-400 is equipped with a high quality feed de-tection system for reliable processing. If a mis-feeding occurs in the HOF-400, the system stops before stitching.

The system feeds at a speed of 27,000 sheets/hr., using-Horizon’s patented rotary suction feeding system.

Maximum pile height is 430 mm (16.9”) on the sheet feed

feeding are provided as standard equipment, so one set is always available for pre-loading.

When connected with VAC collators, the HOF-30 is a

printing. For digital work, the HOF-30 is a high-speed sheet feeder while the VAC collator provides cover insert-ing. When the VAC collator is feeding offset work, the HOF-30 serves as a bypass conveyor and reject tray for non-stop production.

The HOF-30 has the capability to handle variable data applications. A mark sensor enables the HOF-30 to handle variable sheet count documents with integrity and

Accurate feed error detecting functions are equipped for reliable sheet feeding.

Ultrasonic Sensor: Miss-feed, double-feed or jam detectionMark sensor: Page order detection (top and last sheet)

Opacity sensor: Miss-feed, double-feed or jam detection Mark sensor: Page order detection (top and last sheet)CCD camera (Option): Image detection for the top sheetat the accumulating area.

High Speed Off-line Feeder HOF-400


Fore-edge Trimmer FC-200A Bookletmaker SPF-200A

Accumulator AC-400


Fore-edge Trimmer FC-200A Bookletmaker SPF-200A Paper Jogger for Right Side Delivery PJ-77R




Cover Feeder CF-400

Cover Feeder CF-400


Accumulator AC-400


SPF-200ASPF-200L

Machine Dimensions Unit : mm (inch)

StitchLiner5500+HOF-30+VAC Collator

2,180 / 85.9”

3,240 / 127.6”

1,060 / 41.8”

860

/ 33.

9”

1,06

0 / 4

1.8”

1,46

0 / 5

7.5”

842

/ 33.

2”81

0 / 3

1.9”

3,36

2 / 1

32.4

”

4,17

2 / 1

64.3

”

400

15.8

”1,

400

/ 55.

2”

3,93

0 / 1

54.8

”

1,27

0 / 5

0.0”

ST-40ST-40 ST-CVSPF-200AFC-200ASC-200

IM-30

HTS-30S

SPF-30S ACF-30

IM-30

ST-40ST-40

BC-20

ST-CV

HTS-30S

SPF-30S ACF-30

HOF-30HOF-30

IM-CCIM-CC

ST-20ST-20R

CCRCCR-DX

PJ-77PJ-77R

1,353 / 53.3”

57522.7”

65225.7”

56022.1”

40015.8”

1,957 / 77.1”

65225.7”

64525.4”

59023.3”

48018.9”

ST-60 ST-40

Height 1,102 / 43.4”

Height 480 / 18.9” Height 730 / 28.8”

Height 1,027 / 40.5”

Height 530 / 20.9”

FC-200A+SPF-200A+IFU-200+VAC Collator

VACCollator

992

/ 39.

1”

FC-200A+SPF-200A+ST-40+SA-40+VAC Collator

650 /

25.6”

670 / 26.4”

1,210 / 47.7” 934 / 36.8”1,558 / 61.4”

810 /

31.9”

LC-200 Height 1,027 / 40.5”

FC-200A+HP-200A+SPF-200A+BC-20+VAC Collator

650 /

25.6”

992

/ 39.

1”

934 / 36.8”1,240 / 48.9”670 / 26.4”

SPF-200A / FC-200A : 5,634 / 221.8”SPF-200L / FC-200L : 5,935 / 233.6”

810 /

31.9”

500 / 19.7”

Height 1,035 / 40.8” Height 920 / 36.3”

FC-200A+SPF-200A+AC-400+CR+400+CF-400+HOF-400

670 / 26.4” FC-200A : 665 26.2”FC-200L : 735 29.0”

FC-200A : 665 26.2”FC-200L : 735 29.0”

1,074 / 42.3” 1,294 / 51.0”

CV-400175 / 6.9”

27010.7”

SPF-200A : 1,625 / 64.0”SPF-200L : 1,856 / 73.1”

SPF-200A / FC-200A : 6,733 / 265.1”SPF-200L / FC-200L : 7,034 / 276.9”

SPF-200A : 1,625 / 64.0”SPF-200L : 1,856 / 73.1”

FC-200A : 665 26.2”FC-200L : 735 29.0”

SPF-200A : 1,625 / 64.0”SPF-200L : 1,856 / 73.1”

670 / 26.4” FC-200A : 665 26.2”FC-200L : 735 29.0”

SPF-200A : 1,625 / 64.0”SPF-200L : 1,856 / 73.1”

CF-4001,060 / 41.8”

HOF-400960 / 37.8”

HOF-400+CF-4001,230 / 48.5”

Height 1,250 / 49.3” Height 910 / 35.9” Height 910 / 35.9”

810 /

31.9”

910 /

35.9”

VACCollator

(Tower a)

VACCollator

(Tower m)

VACCollator

(Tower m)

Conveyor

4,81

7 / 1

89.7

”

810

/ 31.

9”84

2 / 3

3.2”

810

/ 31.

9”1,

295

/ 51.

0”

3,19

7 / 1

25.9

”

1,06

0 / 4

1.8”

2,180 / 85.9” 1,060 / 41.8”

3,240 / 127.6”

1,98

0 / 7

8.0”

4,55

0 / 1

79.2

”

4,566 / 179.8”

1,90

0 / 7

4.9”

2238.8”

64525.4”

61424.2”

2,500 / 98.5”

1,482 / 58.4”

100 / 4.0”

IM-30+StitchLiner5500+ST-40+VAC Collator

Height 1,962 / 77.3”Height 1,800 / 70.9”

VACCollator

(Tower a)

VACCollator

(Tower m)

VACCollator

(Tower m)

IM-30+IM-CC+FC-200A+SPF-200A+ST-40+VAC Collator

650 /

25.6”

992

/ 39.

1”

934 / 36.8”

41916.5”1,100 / 43.4”

1,900 / 74.9”

590 /

23.3”

1,295 / 51.0”2,290 / 90.2”

2,33

0 / 9

1.8”

Height 1,800 / 70.9”

Height 1,070 / 42.2” Height 1,027 / 40.5” Height 1,962 / 77.3”Height 1,250 / 49.3”

VACCollator

(Tower a)

VACCollator

(Tower m)

VACCollator

(Tower a)

VACCollator

(Tower m)

Conveyor

Height 945 / 37.3”

Height 1,962 (77.3”)

SC-200 CR-400FC-200AFC-200L AC-400AC-400 CF-400CF-400

HOF-400HOF-400

Height 1,070 / 42.2”

Height 330 / 13.0”

Height 936 / 36.9”

VACCollator

VACCollator

IFU-200IFU-200SPF-200ASPF-200L

FC-200AFC-200LSC-200

ST-40ST-40 SA-40 VACCollator

VACCollator

SPF-200ASPF-200L

FC-200AFC-200LSC-200

992

/ 39.

1”

650 /

25.6”

470 64.0”

934 / 36.8”1,210 / 47.7”

810 /

31.9”

LC-200Height 1,070 / 42.2” Height 1,962 / 77.3”Height 1,250 / 49.3”

Height 1,250 / 49.3”Height 1,070 / 42.2” Height 1,962 / 77.3”

BC-20HP-200ASC-200 FC-200AFC-200L

SPF-200ASPF-200L

VACCollator

VACCollator

Height 1,250 / 49.3” Height 1,962 / 77.3”

Height 1,070 / 42.2”

131105/SO/CollStitOP/01E/TV

Standard Finishing Systems, 10 Connector Road, Andover, MA 01810 877-404-4460 978-470-1920 Fax 978-470-0819 www.standardfinishing.com

510 Kuze Ooyabu-cho, Minami-ku, Kyoto, 601-8206, JapanPhone : +81-(0)75-934-6700 Fax : +81-(0)75-934-6708www.horizon.co.jp

Distributed by

Options for Collators and Stitchers

Sheet Size Max. W350 x L500 mm / 13.8” x 19.7”Min. W182 x L128 mm / 7.2” x 5.0”

Sheet Weight Range 52 to 208 gsm

Production Speed2-tray: 8,000 sets per hour (A4 or 8.5” x 11” / 10 sheets / off-set stacked)1-tray: 5,000 sets per hour (A4 or 8.5” x 11” / 10 sheets / off-set stacked)1-tray: 8,000 sets per hour (A4 or 8.5” x 11” / 10 sheets / straight stacked)

Stack Pile Height Right Tray (A): 360 mm / 14.1”Left Tray (B): 580 mm / 22.8”

Max. Transport Thickness 6 mm / 0.24”Voltage / Frequency Single Phase 200 / 220 / 230 V, 50 / 60 HzMachine Dimensions W1,957 x D652 x H1,102 mm / 77.1” x 25.7” x 43.4”


Sheet Weight Range 52 to 208 gsm

Production Speed 8,000 sets per hour (A4 or 8.5” x 11” / 10 sheets / straight stacked)5,000 sets per hour (A4 or 8.5” x 11” / 10 sheets / off-set stacked)

Stack Pile Height 360 mm / 14.1”Max. Transport Thickness 6 mm / 0.24”

Voltage / Frequency Single Phase 200 / 220 V, 50 / 60 HzSingle Phase 230 V, 50 Hz

Machine Dimensions W1,353 x D652 x H1,027 mm / 53.3” x 25.7” x 40.5”(Including Feed Error Tray)


Stack Pile Height (A5 - A4) 170 mm / 6.6”(A4 - A3) 100 mm / 3.9”

Voltage / Frequency The power is supplied from the collator.Machine Dimensions W645 x D560 x H480 mm / 25.4” x 22.1” x 18.9”


Stack Pile Height 320 mm / 12.6”Voltage / Frequency The power is supplied from the collator.Machine Dimensions W590 x D575 x H730 mm / 23.3” x 22.7” x 28.8”


Stack Pile Height 110 mm / 4.4”Voltage / Frequency The power is supplied from the collator.Machine Dimensions W480 x D400 x H530 mm / 18.9” x 15.8” x 20.9”


Sheet Weight RangeProduction Speed Speed is set in three steps to match the driving speed of collator.

Reject Tray Capacity Max. 30 mm / 1.2”

Voltage / Frequency Single Phase 200 / 220 / 240 V, 50 / 60 HzSingle Phase 230 V, 50 Hz

Machine Dimensions W1,255 x D686 x H910 mm / 49.4” x 27.0” x 35.9”

Sheet Size(Accumulate/Pass Through) Max. W350 x L500 mm / 13.78” x 19.69”(Accumulate) Min. W140 x L204 mm / 5.52” x 8.04”(Pass Through) Min. W120 x L148 mm / 4.73” x 5.83”

Sheet Weight RangeMax. Thickness 3 mm / 0.11”

Voltage / Frequency Belt driving power is transmitted from the Stacker ST-40.

Machine Dimensions W710 x D600 x H850 mm / 28.0” x 23.7” x 33.5”(When the transport section is opened)

Sheet Size

Punch/PressMax. W356 x L254 mm / 14.01” x 10.00”(When inserting a paper, W356 x L235 mm / 14.01 x 9.25”)Min. W210 x L148 mm / 8.27” x 5.83”

ThroughMax. W356 x L508 mm / 14.01” x 20.00”Min. W120 x L90 mm / 4.72” x 3.54”Max. Thickness of Sheet Block 4 mm / 0.15” (Depending on the sheet weight)

Sheet Weight Range Normal Paper: 64 to 157 gsm, Art Coated Paper: 85 to 157 gsmPunch Thickness Max. 3.2 mm / 0.12” (Up to 40 sheets, 20 sheets stitched and folded, of 64 gsm)Number of Holes 4 holesPunch Hole Pitch 80 mm

Punch Hole Position Dimension from the booklet spine to center of hole can be adjusted from 9 through 14 mm with panel setting.

Punch Hole Diameter 6 mm

Production SpeedPunch/Press Max. 4,300 booklets per hour

(A5 Booklet, Booklet Thickness 2.5 mm / 0.098” or less)

Fold Only Max. 4,000 booklets per hour(A5 Booklet, Booklet Thickness 2.5 mm / 0.098” or less)

Voltage / Frequency Single Phase 200 / 220 / 230 / 240 V, 50 / 60 HzMachine Dimensions W500x D770 x H1,035 mm / 19.7” x 30.4” x 40.8”

Booklet Size(Top to Bottom x Spine to Fore-edge)

Max. 312 x 230 mm / 12.2” x 9.0” (A4 wide, Maximum size for StitchLiner)Min. 257 x 182 mm / 10.2” x 7.2” (B5)

Sheet Weight Range for Booklet Bond Pape: 64 to 210 gsm, Coated Paper: 80 to 210 gsmPage Number of Booklet Available (Before Inserting) 4 pages (available depending on the condition) to 80 pages (82 gsm)

Insert Position Middle of booklet, or Beneath top sheet

Sheet Size Max. W220 x L297 mm / 8.6” x 11.6”Min. W100 x L148 mm / 4.0” x 5.9” (A6)

Sheet Weight Range for Sheet Normal Paper: 64 to 210 gsm, Coated Paper: 74 to 210 gsmNumber of Sheets Inserted Up to 3 sheets

Bin Stack Height 125 mm / 4.9” / BinError Detection Feed Section Error, Separation Error, Booklet Jam

Production Speed

Inline with StitchLiner: Max. 4,000 booklets per hour *1

Inline with SPF-200A/FC-200A: Max. 3,600 booklets per hour *1

Stand-alone: Max. 3,600 booklets per hour(Transport speed of booklet can be changed in three steps.)

Voltage / Frequency 3-Phase 200 / 220 V, 50 / 60 HzSingle Phase 230 V, 50 Hz

Machine Dimensions W2,330 x D1,900 x H1,800 mm / 91.8” x 74.8” x 70.9”


Sheet Weight Range

Normal Paper: 52 to 157 gsmCoated Paper: 73 to 157 gsm*When you use thin sheets, you need to decrease the speed depending on the sheet size.*The machine can feed thick sheets (157 through 209 gsm), but the feed speed will decrease.

Feed Speed

Max. 25,000 sheets per hour [A3]Max. 35,000 sheets per hour [A4 SEF]Max. 45,000 sheets per hour [A4 LEF](When the sheets are processed one by one.)

Sheet Pile Height on Feed Tray Max. 620 mm / 24.4”Voltage / Frequency 3-phase 200-220 V, 50 Hz / 60 Hz, 3-phase 380 / 400 / 415 V, 50 Hz / 60 HzMachine Dimensions W960 x D740 x H936 mm / 37.8” x 29.2” x 36.9”

Sheet Size

HOF-30 Feed Max. W350 x L500 mm / 13.77” x 19.68”Min. W200 x L275 mm / 7.88” x 10.83”

Bypass Mode

Max. W350 x L500 mm / 13.77” x 19.68”Min. W120 x L180 mm / 4.73” x 7.09”When connecting with StitchLiner,W148 / 5.83” x L206 mm / 8.12” at minimum.)

set up to W352 x L502mm / 13.86” x 19.76”Sheet Weight Range Normal Paper: 52 to 130 gsm, Coated Paper: 73 to 160 gsm

Feed Speed Max. 27,000 sheets per hour (Three Steps Adjustable)Sheet Pile Height on Feed Tray Max. 430 mm / 16.9”

Voltage / Frequency Single Phase 200 / 220 / 230 V, 50 / 60 HzMachine Dimensions W1,460 x D630 x H945 mm / 57.5” x 24.8” x 37.2”

*1 Nonstop operation with Faulty Set Ejecting Function

optionscollators stitchers -...

Documents