oracle work in process_wp.ppt

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Oracle Work in Process

Manufacturing Functional Foundation


Objectives

After completing this lesson, you should be able to do the following:

• Discuss the flow of inventory through a factory

• Identify the major tables used in material move and completion transactions

• Discuss the open interfaces and application program interfaces for Work in Process


Agenda

• Work in Process Overview

• Work in Process Transactions and Entity Relationship Diagrams

• Work in Process Open Interfaces and Application Program Interfaces


Work in Process Overview

Raw MaterialsComponents

Value AddedTransformation

FinishedGoods

Work in Process

Inventory Management

Incoming Inspection

Kitting

Make and Assemble

Equipment Utilization

Quality Check

Shipping


Discrete Manufacturing

PlanDiscrete Jobs

DefineDiscrete Jobs

IssueComponents

BuildDiscrete Jobs

CompleteDiscrete Jobs

CloseDiscrete Jobs

PurgeDiscrete Jobs


Non-Standard Discrete Jobs

• Rework assemblies

• Upgrade assemblies

• Disassemble assemblies

• Build engineering prototypes


Repetitive Manufacturing

PlanProduction

ScheduleProduction

Update ExistingRepetitiveSchedules

ImplementEngineering

Changes

BuildRepetitive

Assemblies

ControlRepetitiveMaterial

CompleteRepetitiveSchedules

AnalyzeCosts

PurgeRepetitiveSchedules


Flow Manufacturing

Flow manufacturing builds the highest quality product in the shortest possible time at the lowest cost:

• Builds to customer demand

• Uses linear manufacturing

• Uses mixed model production

• Builds in-process quality

• Uses JIT replenishment of component materials

• Uses rate-based production

• Increases labor flexibility

• Backflushes material and costs upon completion


Material Control

FloorStock Account

Supplier

Rawand

SubassemblyInventory

FinishedGoods

Inventory

Jobs

RepetitiveSchedules

Floor Stock Inventory

Work in Process

Replenish

Operation PullBackflush

Assembly PullBackflush

Complete

MiscellaneousIssue

Bulk SupplierOutside Processing

PushIssue


Shop Floor Control

• Move transactions

• Move Transaction interface

• Shop floor statuses

• Dispatch reporting

• Outside processing

• Managing rework production

• Managing scrap

• Mobile manufacturing


Resource Management

A resource is anything of value, except material and cash, required to manufacture, cost, and schedule products:

• People

• Tools

• Machines

• Outside processing services

• Physical space


Outside Processing

Outside Supplier

Autorequisition Purchase Receipt

Op Seq 20 Op Seq 30 Op Seq 40

Define POor PO Release

ReceiveOutside Processing

Item

RequisitionOutside Processing Item

ChargeOutside Resource

Move toQueue

Move toQueue


Agenda





Work in Process Transactions

Inventory

Raw materialinventory

Finished goodssubinventory

Work in Process

Jobs and schedules

Scrap rejectedassemblies

Issue material

Complete finished

assemblies Move assemblies onthe shop floor and charge resources


Discrete Jobs Window

Define discrete jobs one–at–a–time in the Discrete Jobs window.

Discrete Jobs (M1)Discrete Jobs (M1)


WIP_OPERATION_RESOURCES

Discrete Jobs

WIP_DISCRETE_

JOBS

MTL_MATERIAL_TRANSACTIONS

WIP_REQUIREMENT_

OPERATIONS

WIP_ACCOUNTING_

CLASSES

WIP_WORK_ORDER_

INTERFACE

WIP_OPERATIONS

MTL_SYSTEM_ITEMS_B

WIP_ENTITIES


Repetitive Schedules Window

Define repetitive schedules to build assemblies repetitively on a production line.

Repetitive Schedules (M1)Repetitive Schedules (M1)


Repetitive Schedules

WIP_REQUIREMENT_

OPERATIONS


WIP_ACCOUNTING_

CLASSES

WIP_REPETITIVE_SCHEDULES

WIP_OPERATIONS

WIP_REPETITIVE_ITEMS

MTL_SYSTEM_ITEMS_B


WIP_ENTITIES

WIP_WORK_ORDER_

INTERFACE


Material Transactions Window

Issue components from inventory to jobs and return issued components from jobs to inventory.

WIP Material Transactions (M1)WIP Material Transactions (M1)


Material Transactions


MTL_MATERIAL_TXNALLOCATIONS

MTL_MATERIAL_

TRANSACTIONSWIP_DISCRETE_JOBS

WIP_REQUIREMENT_

OPERATIONS

WIP_OPERATIONS

MTL_TRANSACTION_

ACCOUNTS


Move Transactions Window

Move the assemblies you are building from one operation step to another.

Move Transactions (M1)Move Transactions (M1)


Move Transactions

WIP_REPETITIVE_SCHEDULESWIP_MOVE_TXN_

ALLOCATIONS


WIP_DISCRETE_JOBS

WIP_MOVE_TRANSACTIONS

WIP_OPERATIONS


WIP_TXN_ALLOCATIONS

WIP_TRANSACTIONS


Resource Transaction Window

Use this window to charge resources.

Resource Transactions (M1)


Resource Transactions

WIP_TRANSACTION_

ACCOUNTS


WIP_TXN_ALLOCATIONS

WIP_TRANSACTIONS

WIP_DISCRETE_

JOBS

WIP_COST_TXN_INTERFACE


WIP_OPERATIONS

WIP_OPERATION_RESOURCE_

USAGE

WIP_OPERATION_OVERHEADS


Completion Transactions Window

Complete assemblies from jobs into inventory, and return completed assemblies from inventory to jobs.

Completion Transactions (M1)


Completion Transactions

MTL_TRANSACTION

ACCOUNTS

WIP_DISCRETE_JOBS

WIP_FLOW_SCHEDULES



MTL_MATERIAL_TRANSACTIONS_

TEMP

MTL_MATERIAL_TXN_ALLOCATIONS


Work Order-less Completions Window

Complete or return assemblies to or from inventory. You can scrap assemblies from or return scrapped assemblies to any operation.

Work Order-less Completions (M1)


Work Order-less Completions

WIP_PERIOD_BALANCES

WIP_TRANSACTIONS

WIP_FLOW_

SCHEDULES


MTL_MATERIAL_TRANSACTIONS_

TEMP

MTL_TRANSACTIONS_

INTERFACE

BOM_BILL_OF_

MATERIALS

BOM_OPERATIONAL_

ROUTINGS

WIP_ENTITIES


Agenda





Work in Process Open Interfaces and Application Program Interfaces

• Move Transaction API

• Resource Transaction API

• Work Order API


Summary

In this lesson, you should have learned how to:

• Discuss the flow of inventory through a factory

• Identify the major tables used in material move and completion transactions

• Discuss the open interfaces and application program interfaces for Work in Process

oracle work in process_wp.ppt

Documents

application

wip accounting

wip operation

wip requirement

process open

completion

process overview

open interfaces