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1 2017 Orbital ATK. All Rights Reserved." ASU AIMS 5/11/2017 Orbital ATK Space Systems Group Satellite Structures Tom Stoumbos, PhD Director, Mechanical/Thermal Analysis & Test Orbital ATK, Dulles, Virginia

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Page 1: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

1"© 2017 Orbital ATK. All Rights Reserved."ASU AIMS 5/11/2017

Orbital ATK Space Systems Group

Satellite Structures

Tom Stoumbos, PhD

Director, Mechanical/Thermal Analysis & Test

Orbital ATK, Dulles, Virginia

Page 2: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

2

Introduction:

My name is Tom Stoumbos

Background in Computational Mechanics/Dynamics and Composite Materials

Educated in the US (PhD in Aerospace Engineering from Virginia Tech), England (UMIST, Solid Mechanics) and Greece (NTUA, Expert Systems in Marine Engineering)

Page 3: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Agenda

3

Orbital ATK Groups

Core Values and Guiding Principles

Space Systems Group (SSG)

Space Market Outlook

Mechanical/Thermal Analysis & Test Group

Orbital ATK SSG Products

Q&A

Page 4: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Operating Groups

Flight Systems Group• Launch Vehicles & Aircraft

systems and subsystems

Space Systems Group • Commercial communication

satellites, Science & Technology,

Space Exploration, ISS resupply,

Robotic Missions

Defense Systems Group • Armament & small caliber systems

products

33%

42%

25%

2017 Market Cap ~$5.6 Billion 4

New order growth has been solid with firm backlog.

Page 5: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Core Values and Guiding Principles

Safety, reliability and integrity are our highest priorities, the three absolutes in all our activities.

We are also intensely focused on affordability, achieved through continuing investment in

innovation and sustained commitment to execution excellence.

For our customers, we will always

act with integrity and responsiveness,

working to earn and maintain their

loyalty every day.

For our investors, we will

manage our business with

discipline and deploy its capital

to enhance long-term returns to

shareholders.

For our employees, we will

encourage the highest levels of

engagement, diligence and

creativity, and reward their

dedication and teamwork.

For our suppliers, we will be

honest and fair, seeking

opportunities for beneficial

collaboration in long-term

alliances.

For our country, we are proudly patriotic and deeply

grateful to those who defend our freedom. In addition, we

are an involved and responsible corporate citizen of the

communities where we live and work.5

Page 6: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Space Systems Group

6

Orbital ATK pioneered several significant space industry innovations:

Developed of the world’s first privately-funded space launch vehicle, in the Pegasus

rocket

Created the industry’s first modern microsatellites & produced over 30 scientific

satellites for NASA and other research agencies

Developed the industry’s leading small geosynchronous communications

satellites, GEOStar, in the late 1990’s, and ready to launch our next generation

GEOStar-3 later this year.

Constructed the first two electric-propulsion planetary exploration spacecraft

for NASA, the 1st rendezvoused with a comet in 2001 and the second, Dawn, is

currently orbiting Ceres, a dwarf planet, for 2 years.

Developed the Cygnus vehicle to resupply the International Space Station.

Page 7: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Over 165 Satellites Delivered

and Another 95 in Production

7

Page 8: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Aerospace & Defense Industry is looking at moderate growth after three years of moderate declines

Civil Space Outlook: NASA budget cuts marginal at $0.2B & Commerce Department somewhat considerable at -$1.5B Orbital ATK has been collaborating in numerous efforts and teaming with DoD, NASA and

Environmental Agencies to conceive and launch new programs (Deep Space Habitats, Weather Monitoring, Cis-lunar orbiting laboratory, Robotic Missions, Deep Space Missions, Small Explorers)

NASA cargo missions to continue re-supplying the International Space Stations New GEOStar-3 commercial satellite product first launch second half of 2017.

Defense Space Outlook: Pentagon spending boost by $52B Cost Savings Through Block Buys & Emphasis on Affordability and Resilience Focus is on Space and Cyberspace (modernization/enhancement of defense weapons

systems) Orbital ATK working closely with DoD on key missions over the next few years Orbital ATK continues to evolve the products and attract DoD attention

Missile Defense Outlook: Budget Flat for MDA Concerns Persist About North Korea and Iran Missile Threats Continued Interest in GMD and Testing

Space Market Outlook

8

Page 9: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Mechanical/Thermal Analysis & Test group

9

Satellite System Design-Integration-Test and On-Orbit Performance

CAD CAE

Mission

I&T

Page 10: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Commercial Communication Satellites

GEOStar-2.4e GEOStar-3

Page 11: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Science & Environmental Satellites

LEOStar Product Line

Page 12: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Advanced Programs Satellites

Commercial Orbit Transfer System

ISS Resupply missions

Page 13: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Servicing Satellites

Missions Extension Vehicle

1313

RPOD Lab Correlation MBD Model:

MEV Docking Test in RPOD Lab:

Full MEV Docking laboratory test is being

conducted to acquire the test data used to

correlate the analytical model.

Key items that will be studied:

Contact/restitution characteristics

(friction, stiffness, damping/restitution)

Motor drive/reaction characteristics

Capture success rate

System loads

Page 14: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Simulation & Test Process

14

The design-analysis-Test process is complex

Proper control/flow of data is critical

Model Fidelity & Correlation

Modal & Thermal Vacuum Testing

Test-as-you-fly philosophy

Technical challenges can be alleviated using simulation:

Mission requirements drive challenging designs

Mass uncertainty (as actual mass become available) or increase (design evolution)

Complex structures/joints driven by payload/mission

Drawing checks, interference checks, design feasibility studies

Developmental testing

Thermal/structural hardware

Page 15: Orbital ATK Space Systems Group Satellite Structures AIMS 5/11/2017 "© 2017 Orbital ATK. ... Orbital ATK Space Systems Group Satellite Structures ... Solid Mechanics) and Greece (NTUA,

ASU AIMS 5/11/2017 "© 2017 Orbital ATK. All Rights Reserved."

Questions?

15

X

Y

Z

30000.

25000.

20000.

15000.

10000.

5000.

0.

-5000.

-10000.

-15000.

-20000.

-25000.

-30000.

-35000.

-40000.

-45000.

-50000.

-55000.

V 1

G 8

O utp ut S e t: M S C/ N A S T R A N Ca s e 2Co nto ur: La m P ly 10 X N o rm a l S tre s s