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    72 / JOURNAL OF MANAGEMENT IN ENGINEERING / JULY/AUGUST 2000

    PEER-REVIEWED PAPER: SPECIAL ISSUE ON LEARNING ORGANIZATIONS

    BUILDING LEARNING ORGANIZATIONS IN ENGINEERINGCULTURES: CASE STUDY

    By David N. Ford,1 Member, ASCE, John J. Voyer,2 and Janet M. Gould Wilkinson3

    ABSTRACT: The ability of organizations to learn is critical for success. Implementing or-

    ganizational learning in engineering cultures can be difficult due to a focus on technology

    instead of people and imbalances among cultures within an organization. A project to trans-

    form a medium-sized engineering organization into a learning organization is reported, and

    the degree, nature, and causes of its success are evaluated. An implementation team developed

    skills in five disciplines of a learning organization. However the underlying organizational

    learning concepts were not embraced by the organization at large or incorporated into regular

    operations. Success was constrained by the organizations ability to share and utilize the

    knowledge acquired by the implementation team to generate organizationwide commitment

    to organizational learning. The dominance of the engineering culture and the lack of orga-nizational learning infrastructures and development process experimentation suggest that or-

    ganizations with a balance among cultures may be more likely to succeed than those domi-

    nated by a single culture.

    INTRODUCTION

    Learning by organizations as well as their individual

    members is critical for success in the future. The need

    for learning increases as engineered systems grow in

    complexity. Product and process complexity require spe-

    cialization and approaches that integrate many different

    interdependent aspects of development. This increasesinformation processing loads on developers and man-

    agers and thereby retards organizational learning (Carley

    1998). Therefore a primary constraint on improving

    products and processes can be the ability of engineering

    organizations to learn.

    Operationalizing organizational learning in engineer-

    ing-driven organizations is difficult (Roth and Kleiner

    1996; Bohlin, n.d.). The fundamental structures, beliefs,

    and actions of traditional organizations often differ sig-

    nificantly from those necessary in a learning organiza-

    1Asst. Prof., Dept. of Civ. Engrg., Texas A&M Univ., College Sta-

    tion, TX 77843-3136. E-mail: [email protected]. Prof. of Business Admin., School of Business, Univ. of

    Southern Maine, 96 Falmouth St., P.O. Box 9300, Portland, ME

    04104-9300. E-mail: [email protected] Author and Consultant, 75 Oak St., Wellesley, MA

    02181; formerly, Assoc. Dir. of the Organizational Learning Ctr., Mas-

    sachusetts Inst. of Technol., Cambridge, MA. E-mail: jgould@post.

    harvard.edu

    Note. Discussion open until January 1, 2001. To extend the closing

    date one month, a written request must be filed with the ASCE Man-

    ager of Journals. The manuscript for this paper was submitted for

    review and possible publication on December 14, 1999. This paper is

    part of the Journal of Management in Engineering, Vol. 16, No. 4,

    July/August, 2000. ASCE, ISSN 0742-597X/00/0004-00720083/

    $8.00 $.50 per page. Paper No. 22172.

    tion (Senge 1990). Actions that intuitively would be

    expected to facilitate a transformation can be counter-

    productive. For example, increased communication can

    inhibit instead of facilitate organizational learning (Ar-

    gyris 1994). The balance among cultures within an or-

    ganization can be important in determining the organi-

    zations learning needs and how learning skills can be

    developed. Organizational culture manifests itself in

    deep tacit assumptions, espoused values, and day-to-day

    behavior (Schein 1985). Schein (1999) distinguished

    among three organizational cultures: operational, exec-

    utive, and engineering. Operational cultures use the in-

    dustrys core technologies to produce the organizations

    product. The organizations executive culture uses peo-

    ple to indirectly control the organization, and the engi-

    neering culture applies the technologies that underlie the

    organizations work (e.g., designing computer chips or

    applying construction processes). Schein (1999) argued

    that a lack of alignment among these three cultures

    within an organization can explain failures to learn. Inthis paper we use the imbalance of cultures in an engi-

    neering organization to explain the failure of a project

    to build a learning organization.First, the problem of building learning organizations in

    engineering cultures is clarified. In the following section

    an organizational learning project in an engineering or-

    ganization, in which the writers participated as field re-

    searchers, is reported. The success of the project is as-

    sessed. That assessment is then used as the basis for

    considering possible explanations for the projects limited

    success. This paper concludes with a discussion of the

    limitations of the work and future research opportunities.

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    CHALLENGES IN BUILDING LEARNINGORGANIZATIONS

    Although the literature on organizational learning

    reaches back several decades (Argyris and Schon 1978),

    the perception that organizational learning skills are crit-

    ical to success have been developed widely only more

    recently. The Fifth Discipline, The Art & Practice of the

    Learning Organization, a book by Senge (1990), was

    particularly influential in the growth of this awareness(Crainer 1998), including in the organization studied

    here. According to Senge, a learning organization has

    competencies in five disciplines: personal mastery,

    shared vision, mental model skills, team learning, and

    the use of systems thinking. Personal mastery is the de-

    fining and creative pursuit of excellence by individuals,

    largely through visioning and actions consistent with that

    vision. A shared vision describes the organization that

    its participants desire to create as a tool for guiding and

    driving change. Mental model skills expose beliefs and

    assumptions that underlie actions and often defeat well-

    intentioned policies. The same skills are used to create

    new and more effective processes. Team learning is thedevelopment of new organizational knowledge through

    the innovative coordinated action of groups of individ-

    uals. Senge considered systems thinking to be the linch-

    pin of organizational learning because of its ability to

    describe and explain dynamic complexity through an ap-

    preciation of the structural feedback inherent in systems.

    Researchers have subsequently elaborated on the mean-

    ing of these five disciplines [e.g., Senge et al. (1994)].

    The literature describes organizational learning at two

    levels: (1) Individual areas of competence (e.g., the five

    disciplines); and (2) a phenomenon of the organization

    as a whole, as in Senges definition of learning as ex-

    panding the ability to produce the results we truly wantin life. (Senge 1990, p. 142).

    Few general or widely applicable principles have been

    developed and rigorously tested for building learning or-

    ganizations. Research has concentrated on describing

    learning organizations and on individual customized im-

    plementations of organizational learning concepts and

    tools in a variety of organization types. This work has

    demonstrated the customized nature of transformations

    into a learning organization. Our work does not refute

    this lesson. The case studied here is similar to previous

    projects in its customization of organizational learning

    to the specific organization. However, research into the

    roles of culture in organizations (Schein 1985) and the

    thinking processes of engineering and related fields in

    particular (Rowe 1991; Schon 1983) suggest that engi-

    neering organizations may share a set of pitfalls and ef-

    fective tools and methods for developing learning skills.

    These valuable guidelines are not currently available. We

    seek to improve our understanding of the processes that

    managers and engineers in engineering cultures can use

    to effectively build a learning organization. We address

    this gap by investigating the degree, nature, and causes

    of success in building a learning organization in one en-

    gineering organization. This assessment provides a basis

    for reflection on the role of an engineering culture on

    building learning organizations.

    CASE BACKGROUND

    Computer Chips International is a large manufacturer

    of semiconductors. The fieldwork for this research took

    place at Computer Chips Internationals Seaport plant,

    located far from corporate headquarters. The Seaport fa-

    cility was started in the early 1960s. The plant has hadthree different owners. The Seaport facility initially was

    a computer chip fabrication facility. At the time of this

    research, it also did significant research and development

    for the Data Shaping Division (DSD), which is the dom-

    inant division housed at Seaport and the organization

    studied in this research. Actual names of the company,

    departments, and locations have been disguised to pro-

    tect confidentiality.

    The DSD is driven by its development of new prod-

    ucts and redesign of its existing products to meet new

    market needs. Therefore, the engineers in the DSD play

    a commanding role in the organization and determine its

    dominant culture. The technology of semiconductor de-sign and fabrication evolves quickly, and the challenges

    of harnessing the latest technology in faster, smaller, and

    more powerful chips is a common topic of discussion at

    the DSD. The DSD has developed a distinctive compe-

    tency in the design and fabrication of low-priced, com-

    moditylike computer chips. Each of Seaports three own-

    ers has manipulated the size of Seaports labor force in

    response to the industrys cycles of growth and shrink-

    age. At the time of the project, the labor force at Seaport

    was approximately 1,800, substantially below the peak

    number of about 3,000. These fluctuations have had a

    powerful effect on the culture of the Seaport facility and,

    as will be described, on the implementation of organiza-

    tional learning. The culture of the DSD was distinctively

    different from corporate headquarters. The distinctiveness

    of the culture is heightened by Seaports location. The

    Seaport area has a very attractive quality of life. It has

    substantial natural beauty that is enhanced by a relatively

    low cost of living, good schools, and reasonable access

    to major urban centers. A major issue for Seaports work-

    ers is that there are no other semiconductor facilities

    within hundreds of miles of Seaport. A layoff from the

    Seaport facility means an undesirable move to a distant

    part of the country. The effect has been to create a very

    strong work ethic based partly on a desire to avoid lay-offs. Voluntary turnover is lower at Seaport than anywhere

    else in the semiconductor industry. Many people have

    been working there more than a decade, which is signif-

    icantly longer than average for this industry.

    The DSD is dominated by its engineering culture.

    Schein (1999) characterized engineering cultures as be-

    ing driven by optimism based on science and available

    technology, and because the culture takes form in asser-

    tive action for improvement (a can-do attitude). En-

    gineers are stimulated by puzzles and problems to be

    overcome through the pragmatic design and construction

    of useful products and outcomes. According to Schein

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    1999, p. 13), Engineers recognize the human factor and

    design for it, but their preference is to make things as

    automatic as possible. In their efforts to develop effec-

    tive and efficient products, engineers prefer to design

    humans out of systems rather than into them. The culture

    of the DSD is consistent with Scheins characterization.

    Of particular significance to this work, DSDs engineer-

    ing culture was pervasive throughout the organization.

    The DSDs upper management consisted primarily of en-

    gineers, most who had been promoted from within Com-puter Chips International and strongly reflected their

    prior engineering culture in their management styles.

    The DSDs engineering culture also dominated opera-

    tions, partially due to the regular and frequent introduc-

    tion of new technologies (developed within the engi-

    neering culture) into operations in the form of new and

    improved products.

    In the early 1990s Computer Chips International and

    the DSD felt increasing competitive pressure to improve

    their effectiveness in developing new products. The DSD

    responded with a multitude of improvement programs.

    These programs resulted in process improvements such

    as the development and documentation of a standardproduct development process and its products, the defi-

    nition and measurement of development performance

    (e.g., development project durations, called cycle time),

    and process changes to reduce the durations of individ-

    ual development project phases (e.g., product definition

    and design). As part of these improvements, DSD man-

    agement formed a team of seven people in the fall of

    1993 to investigate new ways to reduce cycle times. De-

    spite initial success in reducing cycle times, improve-

    ment slowed and then stopped. Projects to reduce the

    durations of individual phases only increased the dura-

    tions of other phases, resulting in no net cycle time im-

    provement. The interphase effects of improvement proj-

    ects using a reductionist approach suggested that a

    systemic response was required for further improvement.

    Based on their preliminary work, the group decided to

    assess how the concepts and tools of learning organi-

    zations could enhance the effectiveness of product de-

    velopment. They concluded that transforming the DSD

    into a learning organization was required to substantially

    reduce the cycle time. The team set a primary objective

    of implementing organizational learning in a single prod-

    uct team as a prelude to implementation throughout the

    DSD. The seven people and the three members who

    joined them later are referred to as the ImplementationTeam. To support the organizational learning project the

    Implementation Team formed an alliance with the Or-

    ganizational Learning Center at the Massachusetts Insti-

    tute of Technology. Three researchers from the Organi-

    zational Learning Center (the writers) worked with the

    seven DSD members to develop an effective means of

    transforming the DSD into a learning organization by

    implementing organizational learning in a subunit of the

    DSD. The role of the research center members was to

    facilitate the Implementation Team in three areas: (1)

    The design of a project to implement organizational

    learning; (2) assessment of learning; and (3) the assess-

    ment of DSD learning about learning. The first objec-

    tives of the team were to develop their own organiza-

    tional learning skills while transforming a small portion

    of the DSD into a learning organization. The team fo-

    cused their efforts on the Progressive Logic Department

    (PLD), a subunit of the DSD that included some mem-

    bers of the Implementation Team. The PLD had approx-

    imately 100 engineers working in five units, four on var-

    ious aspects of product development and one performing

    a support function. This research focuses on the imple-mentation of organizational learning in the Implemen-

    tation Team and PLD.

    In the spring of 1996 Computer Chips International

    began a reorganization that resulted in portions of the

    Seaport facilitys being spun off in a management buyout

    and the remaining operations being restructured. As a

    result most members of the Implementation Team were

    transferred to the spin-off organization, which acquired

    the DSD as part of the buyout. Although some individual

    members of the team continued work to build a learning

    organization, activities were sharply curtailed when the

    reorganization began, focusing team members intently

    on job security issues and effectively ending the learningorganization project.

    RESEARCH METHODS

    The research gap was addressed through a revelatory

    case study. Of the ten challenges to building learning

    organizations identified by Senge et al. (1999), only

    those relating to culture dominate this case (with some

    related influences by diffusion and assessment issues). In

    particular the four resources that Senge et al. (1999)

    identified as potential constraints (assistance, leadership,

    time and, upper management support) were adequate.

    The DSDs upper management supported the project to

    become a learning organization. Executives and devel-

    opers specifically and repeatedly voiced the need for

    learning. As a part of scanning to compare the DSD with

    its environment, the Implementation Team interviewed

    people from management, marketing, design, quality as-

    surance, applications, and operations (Computer Chips

    International 1994). When asked to identify aspects of

    DSD that inhibit product development, the managers, de-

    signers, and quality assurance engineers identified learn-

    ing most often, and the other three domains listed related

    topics (e.g., improving feedback and teamwork) as im-

    portant. Management support extended beyond verbalsupport. The DSDs executives participated in transfor-

    mation meetings and activities and provided adequate

    resources. Financial support included research funds for

    the inclusion of external consultants and researchers in

    the project (including the writers) and time for organi-

    zation members who were central to the DSDs primary

    operations to participate in the project. Significantly,

    support was considered more than adequate by the Im-

    plementation Team.

    Our case is revelatory in that most of the factors used

    to explain success or failure in organizational learning

    projects had little effect. The relative freedom of the

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    JOURNAL OF MANAGEMENT IN ENGINEERING / JULY/AUGUST 2000 / 75

    project from a majority of the identified barriers to build-

    ing a learning organization allows us to effectively ig-

    nore them as potential explanations of project success or

    failure. This and the dominance of an engineering cul-

    ture provide a unique opportunity to investigate how en-

    gineering cultures impact the effectiveness of becoming

    a learning organization.

    Data Gathering

    The Implementation Team and researchers collectedthe data using an action science approach in which re-

    searchers are also participants in the system being stud-

    ied (Argyris and Schon 1978). Together the team and

    researchers created a mix of inside and outside perspec-

    tives and expertise. Members of the implementation

    Team were from design, testing, marketing, and human

    resources. The researchers represented expertise in or-

    ganizational learning, system dynamics (Forrester 1961),

    qualitative field research, and organizational theory. In

    preparation for data gathering, all members of the Im-

    plementation Team were trained in qualitative data gath-

    ering, primarily the recording of field notes, qualitative

    interviewing, and participant observation (Glaser andStrauss 1967; Glaser 1978; Lofland and Lofland 1984;

    Taylor and Bogdan 1984). The Implementation Team

    and others also went through a 5-day training course in

    the fundamental concepts, tools, and methods of orga-

    nizational learning as defined by Senge (1990). Five

    members of the Implementation Team and one re-

    searcher became active interviewers and participant ob-

    servers in organization meetings.

    As a part of the project, 12 members of the DSD were

    interviewed by the researchers, and 40 members of PLD

    were interviewed over a period of 6 months by four

    members of the Implementation Team. In semistructured

    interviews, respondents who represented a broad cross

    section of PLD were asked to identify and reflect on

    portions of the DSD that enabled and inhibited new

    product development. Also, an average of two meetings

    per week were observed by two members of the Imple-

    mentation Team and a researcher. The meetings were of

    various typesplanning, technical, and management

    cutting across all five units of PLD. Finally, the Imple-

    mentation Team kept field notes on ongoing interactions

    that they had with others in PLD and the DSD.

    Data Checks

    Guba and Lincoln (1982) offered criteria for evaluat-ing and strategies for assuring the rigor of qualitative

    research projects. They argued that data from any sci-

    entific inquiry must have four characteristics: (1) Internal

    validity (truth value); (2) external validity (applicability

    or transferability); (3) consistency, reliability, or depend-

    ability; and (4) objectivity. Several steps were taken to

    improve data and analysis reliability. Triangulation in the

    form of multiple data sources (interviews, direct obser-

    vation, and participant observation), tapped by multiple

    members of the Implementation Team and researchers,

    improved internal validity and objectivity by enriching

    the teams constant dialogues over reliability and objec-

    tivity. Credibility was fostered by persistent engagement,namely, the Implementation Teams longevity with and

    extensive local knowledge of the site and the re-searchers persistent and extended (over several years)close involvement with and resultant knowledge about

    conditions at the site. Transferability was strengthenedby gathering data from over 40 members of a rich fieldsite that was very embedded in the real work of the

    semiconductor industry. Finally, objectivity was im-

    proved by training Implementation Team members andresearchers in qualitative data collection methods, to en-

    sure that data were gathered in as verbatim a manner aspossible, and in qualitative data analysis, to improve ob-

    jectivity and increase triangulation of evaluation acrossmultiple analysts with different perspectives of the is-sues.

    Data Reporting and Analysis

    To structure the many and various parts of the project,we sorted the work on each of the five disciplines into

    four categories: awareness of organizational learning is-sues and the practices, products, and infrastructures for

    organizational learning. Each category describes an im-portant kind of data about the project. The discussion oforganizational learning topics prior to or during the proj-

    ect demonstrates an awareness and focus on certain as-pects of the organization and its learning needs. Orga-nizational learning practices demonstrate conscious

    efforts to develop competence in specific skills. Productsdemonstrate results of practices, suggesting which prac-tices and disciplines had potential for generating change.

    Organizational learning infrastructures demonstrate theexistence or development of support systems for incor-porating organizational learning into the DSD culture

    and perpetuating organizational learning.

    Two units of analysis have been used to evaluate theproject. Each unit of analysis has a separate set of cri-teria. First, competence in the development of skills ineach of the five disciplines identified by Senge as critical

    for organizational learning are assessed based on criteriadescribed in Senge (1990) and expanded by Senge et al.(1994). The primary reason for selecting these criteria is

    that they were the definition and description of organi-zational learning adopted by the Implementation Team.Therefore, the project objectives and evaluation criteria

    are very closely aligned. The second unit of analysis isthe project as a whole. An evaluation of the five disci-

    plines individually does not provide an overall assess-

    ment of the organizations success at becoming a learn-ing organization. To do so we extend the use of

    knowledge acquisition, knowledge sharing, and knowl-edge utilization as critical steps in organizational learn-ing by Nevis et al. (1995) for use as an assessment tool.

    Finally, the results of the evaluations at each unit of anal-ysis are compared for consistency to assess the degree,nature, and causes of project success.

    FINDINGS

    We grouped our findings according to the five learningorganization disciplines. However the five disciplines are

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    not mutually exclusive, and many observations could be

    described as part of several disciplines. Findings have

    been located based on the importance of specific prac-

    tices, products, and infrastructures to specific disciplines

    as described in the literature, and our assessment of the

    discipline in which the competence was most affected.

    Personal Mastery

    The members of the Implementation Team perceived

    personal mastery as low in the DSD prior to the project.Creativity in problem solving was low, and people con-

    sistently believed and described that people other than

    themselves were responsible for the challenges faced by

    the DSD (a they did this to us mentality). Several

    members of the Implementation Team saw personal mas-

    tery as one of the most interesting aspects of the project

    because it facilitated their personal as well as profes-

    sional development. The number of events and practices

    designed to improve personal mastery indicate the level

    of skill developed. The Implementation Team held a

    meeting very early in the project at which they described

    their personal visions, and members subsequently re-

    ported informally on their private attempts to developpersonal mastery skills (largely personal visioning).

    These personal visions often included deep personal is-

    sues such as lifetime goals and the desire by one Imple-

    mentation Team member to have the DSD be an ex-

    tended family. As a part of a larger Computer Chips

    International effort to promote change, participants in

    small group meetings drew illustrations of their personal

    visions. One result of personal mastery work was a tran-

    sition by Implementation Team members away from

    seeking external causes for challenges to identifying in-

    ternal causes and thereby potential high leverage points

    for change. Team members described this change of ap-

    proach as recognizing that there is no they that is the

    cause of their problems but that the fundamental drivers

    of DSD behavior and performance are within the DSD.

    Although individual achievement was rewarded in the

    DSD, few infrastructures for personal mastery develop-

    ment were found.

    Shared Vision

    The DSD believed that it needed a shared vision to

    become a learning organization, and the DSD was aware

    of the challenges in developing shared visions. Devel-

    oping shared visions received an enormous amount of

    time and effort across the organization. Before the proj-ect began, members of the DSD and others throughout

    Computer Chips International participated in multiple

    sessions led by professional facilitators to develop, ar-

    ticulate, and describe a corporate vision. Physical prod-

    ucts of Computer Chips Internationals visioning work

    were evident throughout the Seaport facility. A gray

    stone monument engraved with the vision statement was

    prominently displayed in the central building and be-

    came affectionately known as the gravestone. Profes-

    sionally designed, illustrated, and produced banners de-

    picting the vision aggregated from the corporationwide

    effort hung in many places throughout the facility. Feed-

    back was solicited from the DSD on the corporate vision,

    although no changes resulted from these comments. De-

    veloping a shared vision was also seen as important by

    product groups. For example, one team developed a

    team vision and their road map (plan) for reaching it.

    Discussions revealed a common language and under-

    standing of the DSD objectives throughout the organi-

    zation regardless of their level of participation in other

    organizational learning activities.

    Commitment to the DSDs vision was weaker than thevision was clear. This was due primarily to large pres-

    sures for short-term financial performance. One engineer

    reported that there was little commitment to long vision

    when faced with short goals. Process and organizational

    challenges also weakened commitment to implement the

    shared vision. For example, PLD faced narrow market

    windows, a steep learning curve for developing their

    products and team goals, roles, and interdependencies

    that were not clear in addition to unclear definitions of

    success that were not shared. Despite limited commit-

    ment the visual descriptions of the DSDs shared vision

    created a strong support structure that reinforced the use

    of the visions concepts (e.g., being customer focused)and language (e.g., seeking to produce customer

    delight). This sustained the use of the shared vision as

    a communication tool within the DSD and caused it to

    become an integral part of the DSD culture.

    Mental Models

    The Implementation Team considered developing their

    own mental model skills to be one of the most important

    parts of organizational learning. Therefore this discipline

    received more focus and effort than most. The Imple-

    mentation Team frequently and regularly used a variety

    of tools recommended in the literature to develop mental

    model skills including individual and group causal loop

    diagramming (Goodman 1974; Richardson and Pugh

    1981); the ladder of inference (Ross 1994; Argyris

    1990); balancing reflection, inquiry, and advocacy (Ross

    and Roberts 1994); the left-hand column (Ross and

    Kleiner 1994); and hexagons (Hodgson 1992).

    The Implementation Teams work in developing their

    mental model skills produced an increased awareness of

    the DSDs current reality. Consider the omnipresent fear

    of job loss and subsequent forced relocation away from

    a community widely considered very desirable. One soft-

    ware engineer on the Implementation Team reported that

    When lay-offs come, he who cranks the most data sur-vives and that Fear is the driving force through this

    organization. No one wants the in-basket empty re-

    ported another engineer. A contributing factor in this fear

    was that many engineers saw themselves as currently

    employed but not necessarily valuable to other firms in

    the event of losing their position in the DSD. The fear

    of job loss strongly affected the developers decisions,

    actions, and commitment to organizational learning, as

    can be seen in one engineers declaration that Until I

    know I have a job I will not work on this [organizational

    learning]. This mental model caused development at

    the DSD to be regularly disrupted by rumors of job-

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    FIG. 1. Example Organizational LessonDilemma of Outsourcing Failure Analysis

    threatening changes in Computer Chips International or

    the DSD. Working with mental models helped these is-

    sues to become clearer to the Implementation Team.

    Mental model work also revealed paradoxes faced by

    DSD due to different timescale perspectives. A simple

    example is that reducing cycle times reduces job security

    in the short term by increasing the DSDs development

    capacity relative to demand but that not reducing cycle

    time reduces job security in the long term by reducingthe DSDs competitiveness.

    Systems thinking was frequently integrated into work

    with mental models. The most common tangible prod-

    ucts of mental model work were causal loop diagrams

    with textual descriptions of DSD mental models and an

    organizational lesson learned. For example, Fig. 1 and

    the description that follows were generated by a member

    of the Implementation Team based on field data and

    mental model work using causal loop diagramming (a

    systems thinking tool) to analyze the DSDs outsourcing

    of prototype failure analysis.

    After receiving yet another inconclusive FA [fault

    analysis] report the development engineers felt that

    they had to outsource the FA work to get their product

    line up and running. These systems loops seem to in-

    dicate that the logic used by the development engineers,

    even though intuitively correct initially, might very well

    have long-term problems, and the solution might in fact

    exacerbate the original problem: the abilities of the FA

    group might deteriorate over time.

    Therefore, the development engineers decided that

    they might have to outsource temporarily, but that there

    is higher leverage in improving the local FA so that it

    can handle any request quickly and deliver quality re-

    ports that enable the development engineers to develop

    a corrective action plan so that they would have a man-

    ufacturable product line.

    Team Learning

    A survey of learning styles indicated that skill devel-

    opment in PLD was mostly individual and not as a group

    (Computer Chips International 1994), suggesting the

    need for developing team learning skills. Although es-

    poused as a desired skill by the Implementation Team

    and PLD management, little evidence of a strong aware-

    ness of a need or focus on team learning was found.

    PLD personnel attended short courses in Human Dynam-

    ics (Seagal and Horne 1997) to improve their interaction

    skills and held team building (versus team learning) ex-

    ercises. The Implementation Team initiated the use of

    dialogue sessions in the DSD. Participation by Imple-

    mentation Team members was high, and attendance by

    others in PLD was significant. But attendance dwindled,

    and sessions became more sporadic when benefits were

    not as apparent and quick as desired. Cross functionaldevelopment teams were a firmly established part of the

    organizational structure prior to the project, but PLD ex-

    perienced significant fragmentation among team mem-

    bers.

    Two attempts to create infrastructure for team learning

    were made near the end of the project. Weekly meetings

    for cross-team learning were begun but interrupted by

    the reorganization and not continued. More significantly,

    PLD colocated the developers for a specific product into

    a single enclosed area with close proximity of developers

    and a common space for formal and informal interaction.

    Colocation caused communication within PLD to occur

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    faster but not better. Conflicts broke out among function-

    based subcultures within the colocated PLD team (chip

    engineers, software developers, hardware developers,

    etc.), and the group was physically disaggregated.

    Systems Thinking

    Early in the project (October 1993) a member of the

    Implementation Team observed that We [people in the

    DSD] have words to describe the pieces. We dont have

    words to describe the system. The ImplementationTeam considered developing competence in systems

    thinking to be a major activity and interest. Systems

    thinking activities included managing a relatively simple

    but dynamic system through simulation (Sterman 1989),

    causal loop diagramming sessions, workshops with en-

    gineers to elicit and articulate important relationships

    that link product development processes (Ford and Ster-

    man 1998a), and the application of the system dynamics

    methodology to model a PLD development project (Ford

    1995).

    An example of the development of systems thinking

    skills is related to the transition from a focus on external

    causes of problems (they) to a There is no theyperspective described in the Personal Mastery section

    above. The new perspective resulted in one member of

    the Implementation Team recognizing that his chronic

    overestimation of cash needs to protect his departments

    budget contributed to the DSDs management mandating

    extraordinary measures to generate cash and that he was

    a part of the system causing the problem instead of the

    management (they) who imposed unreasonable ac-

    tions to generate cash. This team member was deeply

    shaken by the realization that he partially caused the

    behavior he very much wanted to prevent. The research-

    ers also produced systems thinking products by reflect-

    ing for several months after the project and developing

    lessons into publications directed toward other systems

    thinking researchers (Ford and Sterman 1998a,b; Voyer

    et al. 1997) and practitioners (Gould et al. 1998). Despite

    a significant amount of activity and practice for devel-

    oping systems thinking skills, no infrastructures were put

    in place for this discipline.

    ANALYSIS OF THE LEARNINGORGANIZATION PROJECT

    In this section, we analyze the organizational learning

    project at two levels of aggregation as suggested by the

    literature. First, we assess the competence developed in

    each of the five disciplines using criteria in the literature

    with a focus on the standards used by those in the case.

    Then, we assess the project as a whole using a systems

    thinking perspective of existing criteria.

    Personal Mastery

    Senge (1990, p. 141) called personal mastery the dis-

    cipline of personal growth and learning and described

    it as a deeply inquisitive seeking after a personal vision.

    Some (perhaps half) of the Implementation Team dis-

    played characteristics suggesting active work in this dis-

    cipline. This included a strong sense of purposeful vision

    behind their actions balanced by an improved perception

    of their current reality (although this remained a chal-

    lenge throughout the project). Holding these two images

    simultaneously creates the tension that drives individuals

    toward their deep goals. Implementation Team members

    displayed strong interest in and dedication to improving

    DSD product development and were deeply inquisitive.

    This took form in their perseverance and persistence in

    seeking to understand and implement a learning orga-nization and their improved skills in honest communi-

    cation. The Implementation Team and PLD members

    were, almost without exception, highly motivated and

    intelligent professionals driven to improve DSD regard-

    less of the project. The personal mastery work may have

    facilitated this drive, although the extent to which these

    characteristics can be attributed to the organizational

    learning project cannot be easily or exactly determined.

    Some aspects of personal mastery caused difficulty for

    the Implementation Team and the DSD in general. Peo-

    ple found it difficult to work in concert with the forces

    of change instead of working against those forces and

    were unable to perceive and use forces of change to helpthem implement organizational learning. The DSDs in-

    tense focus on metrics and short-term performance made

    it very difficult to focus on personal visions. One man-

    ager who was not a member of the Implementation Team

    said We will not let cycles of learning slow down our

    cycle time. Senge (1990) considered the ability to focus

    on visions instead of performance metrics as a corner-

    stone of personal mastery. Performance reviews were

    redesigned to include peer reviews and to assess perfor-

    mance based on technical expertise as well as manage-

    ment and communications expertise near the end of the

    project, which can facilitate the development of personal

    mastery (Roberts 1994). However, these changes were

    not implemented.

    The Implementation Team had a strong interest in per-

    sonal mastery, but there was little interest or effort in

    this discipline outside the team. Based on the minimal

    evidence of personal mastery practices or products we

    conclude that some members of the Implementation

    Team developed some personal mastery skills but that

    widespread competence in this discipline was not

    achieved.

    Shared Vision

    The DSD developed a single vision that was sharedacross the organization. In addition, product groups

    within the DSD developed shared visions that included

    objectives such as shifting from commodity products to

    more complex products. Smith (1994) described five

    progressive stages in building a shared vision: telling,

    selling, testing, consulting, and cocreating. Based on the

    extensive collection of individual perspectives of the

    corporate vision, Computer Chips International initially

    attempted to use a cocreating approach in which neither

    management nor engineers dominate and both collabo-

    rate to build a single shared vision together. However

    this degenerated into more telling when feedback on

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    the initial description was ignored by corporate head-

    quarters. Despite the imperfect implementation of the vi-

    sioning effort, the process and significant resources over-

    came major limits to the growth of shared visions such

    as polarization, discouragement, and overselling by

    managers (Senge 1990) and resulted in a single image

    of the DSDs organizational objective.

    Despite the DSDs contribution to developing a shared

    vision there is no evidence that the shared vision fostered

    the risk taking and experimentation suggested by Senge(1990). Nevis et al. (1995) and Dixon and Ross (1999)

    identified an experimental mind-set as an important com-

    ponent of organizational learning. They associated this

    mind-set with the ability to play; to learn through fre-

    quent small failures; and to perceive processes, policies,

    and structures as unfinished attempts in a continuous se-

    ries of trials. In the DSD, failure carried a very high

    price, including an increased chance of job loss in the

    inevitable next round of layoffs. Managements espoused

    desire to become a learning organization was overshad-

    owed by their actions, which showed an intolerance of

    failure. The DSDs resulting inability to see their product

    development operations as experiments limited the ben-efits of their shared vision.

    Based on the substantial findings about the process

    and products of DSDs visioning work, we conclude that

    DSD was successful at developing and maintaining a

    shared vision of what they wanted their organization to

    become. But the risk averse culture prevented the gen-

    eration of enough creative tension between the vision

    and DSDs reality to realize the organizations objective

    to become a learning organization.

    Mental Models

    The numerous products generated during the project

    by the Implementation Team, which resulted from men-

    tal model training, indicate improved competence in the

    Implementation Teams skills in seeing and describing

    existing mental models. Skills in designing and imple-

    menting new mental models were developed to a lesser

    degree. The frequent and regular use of many mental

    model tools indicates that the Implementation Team in-

    ternalized these concepts and developed significant com-

    petence in their use. These practices resulted in changes

    in the mental models of the DSD held by the Imple-

    mentation Team, another indication of competence in

    this discipline (Roberts 1994). However there is little

    evidence of the development of significantly differentand operational mental models by those outside the Im-

    plementation Team. This suggests that the they were un-

    aware or unconvinced of the advantages of investing in

    this discipline.

    We conclude that the Implementation Team signifi-

    cantly increased its skills in working with mental models

    as a result of the project. These increased skill levels

    produced new and improved mental models for these

    team members. However improved mental model work

    did not spread throughout PLD or the DSD. We therefore

    assess that the implementation of the mental model dis-

    cipline was a partial success.

    Team Learning

    Senge (1990) described team learning with three crit-

    ical dimensions: (1) Participation of team members on

    other teams; (2) insightful thinking about complex is-

    sues; and (3) innovative coordinated action. There is ev-

    idence of competence in two of these three dimensions.

    Several Implementation Team members were part of

    PLD, and team members throughout the DSD partici-

    pated in multiple product teams and improvement pro-

    grams. This demonstrates the existence of a potentiallyeffective infrastructure for spreading lessons learned by

    one team to others. As a step toward developing skills

    in insightful thinking about complex issues, engineers

    held dialogue sessions (Isaacs 1993) to improve their

    abilities to discuss and converse meaningfully. The Im-

    plementation Team also attempted to discuss undis-

    cussables, important topics that are so sensitive that

    they are taboo, but experienced only limited success. For

    example, job security fears were discussed (albeit usu-

    ally superficially), but the widespread mistrust of upper

    management by engineers was rarely mentioned. There

    is little evidence of innovative coordinated action by the

    Implementation Team or PLD. Additionally, little evi-dence was found of the application of team learning to

    transfer lessons learned by one product team to other

    teams. This suggests that team learning in the DSD was

    limited in scope as well as depth. We conclude that the

    Implementation Team and the DSD were primarily un-

    successful at implementing team learning.

    Systems Thinking

    Systems thinking is the discipline that integrates the

    other disciplines and a learning organization itself. The

    Implementation Team developed their skills in seeing

    DSD as a system instead of a set of loosely related parts.

    This improved their competence in systems thinking, as

    evidenced in changes in the language (Senge et al.

    1994). New approaches to behavioral problems in the

    DSD such as looking for causes of problems that are

    separated in time and space from the problem behavior

    also indicate competence. Some skills (e.g., describing

    feedback structures) were developed more than others

    (e.g., seeing and recognizing patterns in system behav-

    ior). In general, the DSDs engineers continued to focus

    on events such as specific management decisions and on

    individuals to explain problems instead of system struc-

    ture. Little competence was developed in recognizing

    and accepting a worse-before-better behavior patternor seeing and waiting for delayed impacts to travel

    through systems. Developing these skills was very dif-

    ficult due to the intense focus on short-term results but

    critical for changing how engineers saw themselves and

    their environment. We conclude that the Implementation

    Team developed significant competence in systems

    thinking but that competence was not developed more

    broadly. The project was partially successful at devel-

    oping competence in systems thinking.

    Our assessment of the development of competence in

    the individual disciplines reveals that success varied sig-

    nificantly across the five disciplines and among the Im-

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    FIG. 2. Design for Building a Learning Organization

    plementation Team, PLD, and the DSD, with the Imple-

    mentation Team developing their organizational learning

    skills much more than the other groups. There was some

    dissemination of learning activity in progress when the

    project was interrupted but little evidence of broader

    competence in the five disciplines. Although developing

    competence in some of the disciplines in a few dozen

    people over a few years appears slow, the speed of skill

    development and dissemination is consistent with the ex-

    perience of other organizations (Senge 1990; Senge etal. 1994).

    Aggregate Assessment of Organizational

    Learning Implementation

    To evaluate the organizational learning project as a

    whole, we extend three critical steps in organizational

    learning as described by Nevis et al. (1995): knowledge

    acquisition, knowledge sharing, and knowledge utiliza-

    tion. The use of knowledge as the basis for judging or-

    ganizational learning is supported by Senge equating

    knowledge and learning (Meen and Keough, n.d.). Nevis

    et al. (1995, p. 74) described knowledge acquisition as

    the development or creation of skills, insights, relation-

    ships; knowledge sharing as the dissemination of

    what has been learned; and knowledge utilization as

    the integration of learning so it is broadly available and

    can also be generalized to new situations. We relate

    these skills to organizational learning success with a sim-

    ple causal loop diagram that describes the implicit design

    of the organizational learning project at the DSD

    (Fig. 2).

    The project was designed to develop competence in

    the five disciplines. These skills were intended to im-

    prove the knowledge acquisition, sharing, and utilization

    skills of the organization. Although all five disciplines

    can facilitate each of the three knowledge activities, dif-

    ferent disciplines are more effective at developing com-petence in specific knowledge activities due to the nature

    of the discipline or the manner in which it is applied.

    Personal mastery focuses on individuals developing and

    maintaining a personal vision and a picture of current

    reality, and it is therefore primarily concerned with ac-

    quiring knowledge in the form of these two images.

    Working with mental models requires two fundamental

    skills: reflection (slowing thinking to increase aware-

    ness) and inquiry (conversations for sharing views).

    Therefore developing mental model skills primarily sup-

    ports knowledge acquisition through reflection and

    knowledge sharing through inquiry. Team learning sup-

    ports both knowledge sharing through methods such as

    dialogue (Isaacs 1993) and the development (acquisi-

    tion) of group knowledge. Shared vision primarily sup-

    ports knowledge sharing, and, consistent with its inte-

    grating role, systems thinking supports all three

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    knowledge activities. The individual disciplines and

    links are not shown in Fig. 2 between competence in

    the five disciplines and the three types of knowledge

    skill for clarity.

    Knowledge acquisition, sharing, and utilization skills

    are necessary but not sufficient in isolation to build a

    learning organization. Knowledge sharing requires both

    sharing skills and knowledge to be shared. Therefore

    knowledge acquisition skills must have been success-

    fully applied to create organizational knowledge prior toknowledge sharing. Similarly, knowledge sharing skills

    must be applied to disseminate knowledge before knowl-

    edge utilization skills can be applied to the shared

    knowledge. As utilized knowledge improves perfor-

    mance and those improvements are recognized as the

    results of organizational learning, they increase the com-

    mitment of the organization and its individuals to orga-

    nizational learning, although this response is often de-

    layed. This increases the effort applied to implementing

    organizational learning. Repeated cycles around the

    three reinforcing feedback loops in Fig. 2 are intended

    to continuously strengthen the building of the learning

    organization. The unrealistic absence of balancing loopsin the project design shown in Fig. 2 is consistent with

    the mental models of the Implementation Team and

    PLD. [For additional examples and discussion, see Voyer

    et al. (1997) and Ford (1995).]

    We used the development of knowledge acquisition,

    sharing, and utilization skills to assess the project. The

    Implementation Team was most successful in the shared

    vision and mental model disciplines. These developed

    their knowledge acquisition skills most and sharing skills

    to some degree. The numerous descriptions of their les-

    sons demonstrate that they successfully applied knowl-

    edge acquisition skills to generate new insights about the

    DSD and its operations. However a common weakness

    across the disciplines was a lack of learning and infor-

    mation infrastructures that could have facilitated the dis-

    semination and utilization of organizational lessons and

    skills (Senge et al. 1999). Therefore the Implementation

    Team was unable to share knowledge significantly be-

    yond their own group. They also had little success in

    utilizing the knowledge that they acquired and shared

    within the Implementation Team to improve the DSDs

    operations. This identifies knowledge sharing across

    teams and knowledge utilization as the primary con-

    straints on project success.

    If the DSD had been able to wait for and perceive thebenefits of the Implementation Teams learning work,

    broader commitment might have developed. The litera-

    ture (Senge et al. 1999) and previous organizational

    learning building experience (Roth and Kleiner 1996)

    indicate that patience is needed before significant im-

    provements due to organizational learning can be rec-

    ognized. The pressure on the Implementation Team to

    quickly produce performance improvements that were

    measurable with existing metrics of the DSD was in di-

    rect opposition to this need and the worse-before-better

    concept of systems thinking. The Implementation Team

    was aware of the threats of operational improvements

    being out of phase with learning and assessment but

    were unable to address them successfully. This limited

    the growth of commitment to organizational learning and

    the development of a learning organization to the Im-

    plementation Team.

    DISCUSSION

    We next propose and evaluate three hypotheses that

    can jointly but not individually explain the projects fail-

    ure to transform the DSD into a learning organization.The first hypothesis is that the lack of an experimental

    mind set in the DSDs engineering culture prevented or-

    ganizational learning. Organizational learning research-

    ers have identified experimentation and risk taking as

    important activities in developing a learning organization

    (Senge 1990; Nevis et al. 1995). This mind-set is needed

    to generate the many learning cycles necessary to ac-

    quire, share, and utilize new organizational knowledge.

    A survey of PLD learning styles revealed a lower than

    average self assessment of the experimental mind-set

    (Computer Chips International 1994), confirming the

    low rate of experimentation with development processes.

    This can be understood in the context of the culture ofhigh pressure for fast improvement and low perceived

    job security, which caused experiments that fail (i.e.,

    did not generate immediate improvement) to be expen-

    sive for the experimenter. But the lack of experimenta-

    tion can only partially explain the projects failure based

    on the evidence that knowledge was acquired by the Im-

    plementation Team by other means such as environmen-

    tal scanning. The lack of an experimental mind-set is a

    contributing but not critical factor in explaining the proj-

    ects failure.

    The second hypothesis is based on the three corner-

    stones in the architecture of a learning organization sug-

    gested by Senge (1994): (1) A set of guiding ideas; (2)

    theory, methods, and tools; and (3) innovations in infra-

    structure. The DSD developed and articulated guiding

    ideas in their organizations vision. The Implementation

    Team strongly believed in the principles of the learning

    organization. The DSD also had ample theories, meth-

    ods, and tools to build a learning organization. Many of

    the tools and methods specifically identified in the lit-

    erature for the development of organizational learning

    were used over multiple years in the DSD with theoriesto support the use of each. But the DSD and the Imple-

    mentation Team were very weak in developing infra-

    structures for organizational learning. Few structures ofan organizational or physical nature were installed and

    successfully used during the project. Senge (1994, p. 37)warned that Without innovations in infrastructure, in-spiring ideas and powerful tools lack credibility . . .

    and that therefore Changes cannot take root and be-come part of the fabric of organizational life. Learningis left to chance. However, we suspect that success

    must be experienced earlier than in the case studied toinstitutionalize learning infrastructures. Weak learninginfrastructures are a strong contributing factor but do not

    fully explain why organizational learning was not dis-seminated successfully.

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    Our third hypothesis is grounded in the overwhelming

    dominance of the DSDs engineering culture. Scheins

    (1999) characterization of engineering cultures as being

    less adept at designing solutions which include people,

    suggests an inherent weakness in engineering cultures

    for building learning organizations. The DSDs upper

    management also behaved as an engineering culture, re-

    sulting in the Implementation Team developing some of

    the characteristics of an executive culture. The Imple-

    mentation Team could have but was prevented from pro-viding the needed focus on designing people into control

    systems. This is consistent with Scheins (1999) descrip-

    tion of different cultures that contribute different, valu-

    able perspectives of the organization. According to this

    hypothesis, the DSDs engineering culture so strongly

    dominated the organization that it proved impossible for

    the Implementation Team to penetrate its resistance to

    organizational learning. The dominance of the engineer-

    ing culture, its risk averse nature, and the general anxiety

    concerning job security at the site tended to isolate the

    Implementation Team. This reinforced the threats posed

    by organizational learning as perceived by the engineer-

    ing culture and further increased resistance.In summary, we hypothesize that the project had lim-

    ited success because the dominant engineering culture

    successfully resisted the efforts of the Implementation

    Team, acting as an ad hoc executive culture, to dissem-

    inate organizational learning and that the resistance was

    facilitated by the lack of organizational learning infra-

    structures and the high cost of development process ex-

    perimentation. The DSDs organizational learning proj-

    ect may have experienced more success if (1) project

    participants had recognized and countered the negative

    effects of their dominant engineering culture; (2) infra-

    structures for organizational learning had been devel-

    oped; and (3) development process experimentation had

    been allowed and practiced.

    CONCLUSIONS

    We have identified a case in which cultural issues

    were critical to successfully building a learning organi-

    zation. A project to transform a portion of a medium-

    sized semiconductor firm into a learning organization

    was described in terms of competence in five disciplines

    of a learning organization. By assessing competence in

    individual disciplines and the project as a whole, knowl-

    edge sharing and utilization skills were identified as con-straints on project success. We argue that the dominance

    of the engineering culture and lack of infrastructure and

    experimentation can best explain the behavior of the

    project. This suggests that engineering organizations

    with balanced cultures may be more likely to succeed in

    building learning organizations than those dominated by

    any one of the executive, engineering, or operational cul-

    tures.

    This research had identified a balance among organi-

    zational cultures as an important factor in building a

    learning organization. The dominance of an engineering

    culture, missing or weak infrastructures for organiza-

    tional learning, and failures to experiment with devel-

    opment processes have been identified as important con-

    straints on building learning organizations. By relating

    the five learning organization disciplines to project suc-

    cess through knowledge acquisition, sharing, and utili-

    zation skills we have provided a tool for organizational

    learning project analysis. Learning organization imple-

    mentation has been identified as an aspect of organiza-

    tional learning theory needing additional research.

    For practitioners, our work has identified culturaldominance as one way that engineering cultures can

    limit project success. Our results suggest that managers

    of engineering organizations that are attempting to be-

    come learning organizations should assess the relative

    influence of the cultures within their organizations and

    design means for each culture to contribute to the trans-

    formation. More generally, managers can identify and

    utilize the strengths and weaknesses of their specific cul-

    tures to design more effective learning organization proj-

    ects.

    The limitations and findings of our research suggest

    potentially valuable areas for future research. Our work

    was limited to one case study. Future research can im-prove external validity by comparing our results with

    other organizational learning case studies, particularly

    those in engineering dominated cultures. Our work iden-

    tifies the development of knowledge skills and imple-

    mentation methods as important areas for future orga-

    nizational learning research. The relationship among

    organizational learning methods, knowledge skills, and

    project success is another potentially fruitful area for ad-

    ditional research. Improved understanding of the rela-

    tionship between organizational culture and learning can

    improve the building of learning organizations.

    ACKNOWLEDGMENTS

    The writers thank the members of the DSD Imple-

    mentation Team for their time and commitment to the

    project and to Massachusetts Institute of Technologys

    Organizational Learning Center for financial support.

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