otc 17922
TRANSCRIPT
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of the pipeline into spans and gives a better estimate of
pipeline end movements. The number and location of free
spans together with support conditions and stresses are
extracted for pipe verification and span correction definition.
Effects of pipeline walking are then determined using the
same method.
Lateral buckling study is performed in parallel or as a final
check. This is based on an analytical method derived fromaxial loads found in the lateral stability analysis. The aim is to
define the propensity to buckle and define any mitigation
measures such as snake lay that would need to be incorporated
into the final routing.
The routing defined by the preceding simplified analyses is
then validated using more accurate Finite Element analyses.
Route definition
Lateral Stability
Free Spans
Pipe Walking
Lateral buckling
Mitigation if required
Validation of layout by FEA
Figure 1: Analysis Flowchart
Lateral stabilityTo keep the pipeline laying curve shape during operational
life, the pipeline must have sufficient curve capacity to sustain
high buildup tension load without large movements or lateral
buckling initiation. If the line is not laterally stable, a change
of layout or pipeline design is required. It has been widely
accepted that it is imperative to anticipate lateral stability
susceptibility of proposed layouts prior to any further detail
work.
The complexity of the lateral stability prediction involves
the laying curve profile, pipeline design options (single
pipe/PIP), possible tension load from risers, constant pressure
loads, cyclic thermal loads and anchoring, etc. It is difficult to
consider every condition in one toolkit without using finite
element methods. However, the current available FEA
programs are time-consuming whereas a short answer is
preferred. This is especially necessary when the layout or
pipeline design is not yet optimized. Usually, a 2D FEA model
is used to simulate lateral stability behavior. This can be
simplified for efficiency. A handy 1D finite element program
has been developed to address the need. The program models
the pipeline with pipe element and the pipe-seabed friction
contact with nonlinear spring elements. A fast nonlinear solver
is employed using Newton-Raphson methods. Both latera
stability curve (see Figure 2 which shows axial compression
for heat-up phases and axial tension for cool down phases
compared to curve capacity) and axial displacement curve
(Figure 3) can be plotted as part of the results. The program
also locates the hot spot areas where the lateral curve capacity
is not sufficient.
-6000000
-4000000
-2000000
0
2000000
4000000
6000000
0 2000 4000 6000 8000 10000
Pipe Length (m)
Tension(N)
Ten.Cap.
Comp.Cap
Cyc1-Hu-T
Cyc1-Cd-T
Cyc2-Hu-T
Cyc2-Cd-T
Cyc3-Hu-T
Cyc3-Cd-T
Figure 2: Lateral stability tension curve
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
0 2000 4000 6000 8000 10000
Pipe Length (m)
Displacement(m)
Cyc1-Hu-U
Cyc1-Cd-U
Cyc2-Hu-U
Cyc2-Cd-U
Cyc3-Hu-U
Cyc3-Cd-U
Figure 3: Lateral stability displacement curve
The program has been validated against 2D model created in
commonly used finite element program ANSYS. The 1D
program generates identical lateral stability curve as ANSYS
nevertheless, for a three thousand meter pipeline with six
cycles of thermal loads, only one minute of calculation is
necessary in comparison to one hour in ANSYS.
Free Span identificationAn important aspect of the work performed at FEED stage of a
pipeline project is to determine with a certain accuracy the
number and length of free-spans that the pipeline wouldexperience once laid on sea-bed. This is necessary for a
pipeline contractor answering a Call for Tender to establish his
price, since he needs to know how much intervention works
will be required at the different construction stages, i.e. before
and after laying the pipeline. Intervention works consist of
placing additional supports, such as grout bags or concrete
mattresses on the pipeline route to reduce the spans that are
expected to be too long and unacceptable.
This estimation is quite important since the cost of
intervention works can be very high. When the seabed is
rough and uneven, and the route of the pipeline is long (for
instance one hundred kilometres or more), the theoretica
Curve capacity
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number of spans to be corrected can be very large, and this
may form a significant part of the overall pipeline construction
costs. It is therefore very useful for the oil company to get this
information at FEED stage, in order to know the overall
envelope for the works, and set up the best possible
contractual policy.
Very often, a detailed survey of the pipeline route is
performed concurrently with the FEED activities, whichmeans that a detailed and accurate view of the seabed profile
is available before the end of the FEED.
Software has therefore been developed to take the
opportunity to use the available bathymetric data. It uses the
detailed soil profile, and knowing the geometrical properties
(diameter, wall thickness, and submerged weight) and the
material properties of the pipeline, determines the deformed
shape of the line all along the route. The axial force in
pipeline, in particular the residual laying tension, is also part
of the input data.
The software is based on multiple support beam theory. It
allows modelling the full length of the pipeline, or
alternatively selected sections. The soil profile used as input
data can be directly transferred from the offshore bathymetry
survey datafile, in the form of a file containing the X,Z
coordinates of discrete points. Very long pipelines routes can
be handled, for instance higher than one hundred kilometres.
The soil characteristics are represented by an equivalent
stiffness, which is pre-determined by the user. The pipeline
natural embedment can also be specified as input data, and
included in the calculated response for the determination of
contact or non-contact with soil.
Since the pipeline route can be split in different sections,
the software has quick running times. It performs a 2-
dimensional simulation and provides the following results, for
the different stages simulated (i.e generally pipe empty at
installation, during hydrotest, and in operation): Deformed shape of the pipeline all along the route (see
Figure 4);
Location of the calculated spans (see Figure 4);
Length of the calculated spans;
Height of the pipeline above seabed in the spans;
Bending moments (see Figure 4) and axial force at alldiscrete points modelled.
The length of the calculated spans can then be compared to
the allowable span length, which is determined by independent
methods according to the applicable design code. From this
comparison, the number and locations of the spans to be
corrected is derived.
Additional supports such as grout bags can be modelled bymodifying the Z coordinate of the soil at the relevant location.
A re-run can then be performed to verify the efficiency of the
remedial measure taken.
Figure 4: Pipeline laid on uneven seabed and associated
bending moment
Pipeline walkingPipeline Walking is a phenomenon which may take place
when a pipeline is subjected to a succession of thermal cycles
such as those occurring when production is stopped (cool
down) and restarted (heat-up) a large number of times. Under
certain conditions, when its length is relatively short, the
pipeline may experience an overall displacement at each
thermal cycle. After several hundred cycles, the accumulated
motion of the line can be quite high (up to a few metres), and
this may lead to irremediable damage to the subsea
installations served. For instance, large movements of a
pipeline connected to subsea wells in deep water can not be
tolerated.
The phenomenon is caused by the presence of a driving
force such as a tension due to a SCR or flexible riser
connected to the line, or a significant seabed slope, together
with thermal gradients.
The walking of a line can also be analysed using a simple
computer tool which models the pipeline in 2D. If available, adetailed soil profile can be used as input data, in the form of a
series of discrete points. Any soil profile can be modelled, and
this is of particular importance if the seabed shows a general
slope towards one end of the pipeline.
Thermal gradients are modelled to simulate the
propagation of temperature along the line during heat-up and
cool down phases (examples of thermal gradients are shown in
Figure 5 and Figure 6).
0
20
40
60
80
100
120
well side riser side
Pipeline length
Temperature(C
)
Figure 5: Temperature profiles during first part of heat-up
phase
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0
20
40
60
80
100
120
well side riser side
Pipeline length
Tem
perature(C)
Figure 6: Temperature profiles during second part of heat-
up phase
Typical data provided to the software are the pipeline
geometrical and material characteristics (diameter, thickness,
submerged weight, Youngs modulus), operational data
(pressure, temperature gradients, number of cyclic thermalsteps), and soil data. The soil data are expressed as a soil
stiffness, an axial friction coefficient and an associated
mobilisation distance.
Optionally, external forces such as a riser tension can be
input to the analysis. There is also possibility to include at
both ends of the line a stiffness element simulating a restraint
due to an expansion spool or anchor.
Usually, a limited number of cycles (about 10) is necessary
to determine whether a pipeline or a flowline is subject to
instability due to thermal and pressure cycles. At FEED stage,
this is generally sufficient to quickly identify the problem, and
take appropriate measures such as challenging the soil data
used, increasing the submerged weight of the line, ordesigning an anchor to make the line fully stable.
The software calculates the motions of the lines at both
ends, and produces diagrams such as those shown in Figure 7
and Figure 8. In the case of a line experiencing small and
constant motions at each cycle, a rate of displacement,
expressed in mm/year can be derived. The estimation of the
total number of cycles during the pipeline lifetime allows then
to determine whether or not the overall motion of the line,
after say 20 or 25 years, would be acceptable.
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
0 1 2 3 4 5 6 7 8 9
Load step
Displacement(m)
Figure 7: Example of stable displacements at one end of a
pipeline
-0.1
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Load Step
Co
olEndAxialDisplacement(m)
Figure 8: Example of pipeline displacement slightly
increasing at each step
Lateral buckling
The lateral buckling assessment is based on the theory
developed by Hobbs et al [Ref.1]. Details of the formulations
are given in Appendix A. The assumptions of this theory are:
The theory is based on force equilibrium and displacemencompatibility, once a lateral buckle has formed in a
theoretically straight pipe;
The pipeline material remains elastic;
The pipeline is analysed in two dimensions (flat plane);
The seabed is supposed to be even and uniform.The first step of the method is to evaluate the pipeline
propensity to lateral buckling, by comparing the maximum
effective compression force existing along the pipe with the
Hobbs critical force.
In the simplified approach, the propensity to buckling is
graded as follows: if the effective force does not exceed the
critical force, the pipeline will not buckle. If the effective
force exceeds twice the critical force, the pipe does buckle
And if it is comprised between these two values, it may
buckle.
If a significant part of the pipeline is found to potentially
buckle for the range of soil coefficients of interest, a more
detailed analysis is performed. The aim is then to determine a
mitigation measure, in order to control the position and
formation of the buckles. The one chosen here as an example
is snake lay.
The effective force is calculated at all points along the
pipeline. In the zone where there is a propensity to buckle (i.e
effective force greater than the critical force), the stresses are
checked as if the buckle occurred at any point in the zone
Each axial force is associated with a buckle length for the
different buckle mode shapes (see Figure 9). This buckle
length is then used to derive the bending moment and the axia
force acting within the buckle, using formulae developed byHobbs.
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0
5
10
15
20
0 100 200 300 400 500
Buckling length (m)
Hobbscriticalforce
Mode 1
Mode 2
Mode 3
Mode 4F
Lb 1, 2, 3, 4
Figure 9: Derivation of buckling length from Hobbs curve
These two parameters will then give the level of stress in the
buckle, to be checked with an adequate acceptance design
code.
The code chosen here is the DNV OS-F101. The
simplified approach uses the verification for local buckling
under Load Control Condition (LCC), with modified factors.
As a first approach, the load condition factor is set to 0.82 andthe functional load factor to 1.1, which means that only the
load combination b is verified.
The zone over which the utility check is above 1.0
indicates where buckling shall not be allowed to occur
spontaneously, i.e. where control or mitigation measures, such
as snake lay, are required. Snake lay consists of laying the
pipeline with preformed imperfections, so as to ensure that the
compression in the pipeline will be released in a controlled
manner at predetermined locations.
In the zone of snake lay, the route is defined with snake
cycle lengths equal to an acceptable length between buckles,
i.e. a length that should ensure that the buckles, once fully
formed, would be acceptable. This is equal to the spacing ofvirtual anchor points, which is determined as follows:
VAS
Virtual anchor points
BuckleBuckleBuckle
Figure 10: Defnition of Virtual Anchor Spacing
The determination of the required VAS is an iterative
process.
First, an initial virtual anchor spacing is assumed, fromwhich, the difference between the Hobbs critical force, Po,
and the axial force within the buckle, P, is calculated as
illustrated in Figure 11.
Po
P
Axialforce
Pipeline length
VAS/2
Figure 11: Illustration of Axial force
This assumes that the buckle length itself is small
compared to the feed-in length.
The buckle length is then derived from the Po-P curve
given by the Hobbs equations, as shown on the following
figure.
-10000
0
10000
20000
30000
40000
50000
60000
70000
80000
0 50 100 150 200 250 300 350 400 450
Buckle length Lb (m)
Po-P(kN)
Po-P calculated
Correspondingbuckle length
Figure 12: Derivation of buckling length
As previously outlined, the bending moment and the axialforce within the buckle are calculated from the buckle length
and stress check is performed.
If the pipe can not sustain this stress, the initial VAS is
decreased, and the method is reiterated, as shown on the flow
chart below:
VAS assumed
(Po-P) derived fromsoil friction
Buckle length
interpolated
Bending moment andforce within the
buckle calculated
Verification of
acceptance criteria Criteria not met
Criteria met
Buckle spacing is
acceptable
Figure 13: VAS calculation flowchart
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This preliminary method for assessing the lateral buckling
stability allows deriving snake lay configurations that will be
studied in more detail by Finite Element Analyses.
ValidationThe validation consists in using Finite Element analyses to
perform more accurate checks of the different simplified
analyses.The same overall method is applied, separating the
problem into 2D analyses. The main features of the detailed
FE analyses are presented hereafter.
Lateral Stability
Validation is performed using the general purpose finite
element program ANSYS to perform 2D longitudinal stability
checks. An interface program has been developed between
ANSYS and Excel spreadsheets to ease the input of pipeline
configuration and other data. The program mainly allows the
user to perform the following tasks:
Use real survey coordinates to specify the line
configuration; Specify pipeline design data including both single pipe andpipe-in-pipe options (mixed designed options allowed for
one line);
Meshing of the pipeline with user specified pipelineelement length;
Checking of line configuration inputs with line plots;
Specify loads including tension, pressure and cyclicthermal loads including heatup and cooldown temperature
profile throughout the pipeline operation conditions;
Generation of clean ANSYS macros to perform the majoranalysis work;
Post-processing of the ANSYS calculated force and
displacement results with plotted single load step plot ormultiple load step plots.
The program use contact elements to model pipeline-seabed
contacts and can consider the pipeline with elasto-plastic
materials.
Free Span identification
The same approach as for lateral stability checks is used, but
the bathymetry data along the curvilinear route of the pipeline
is used.
The initial state of the pipeline is defined by modelling the
laying of the pipe onto the seabed. Each step of the life of the
pipeline (filling, hydrotest, hot oiling, thermal and pressure
cycles, etc) is then simulated.
This is the most time consuming part of the validation due
to the large number of elements in the models.
Pipeline Walking
The same FE model is used, but soil friction coefficients are
varied in order to assess the possible extents of axial pipeline
movements.
Lateral buckling
To validate the lateral buckling preliminary assessment, FEA
study is performed to confirm the snake lay configuration. The
software used is ANSYS [Ref.2].
The finite element model is built on the same basis as the
one used for lateral stability, as this gives the axial forces
required to analyse buckles, but with the following
parameters: Perfectly plastic element using typical beam properties bu
allowing in addition to consider the constant hoop stress
caused by the external/internal pressure loadings;
Seabed modelled as 2D rigid flat surface;
Pipeline routing including simulation of snake lay withstraight lengths between short radius curves;
Mesh refined in the curved sections (1 x OD elementlength) and straight sections in coarser mesh (10m element
length);
Orthotropic friction modelled with rigid-rigid contacpairs, manually defined between individual pipeline node
(termed contact node) and seabed surface.
Three types of study can be performed.
Firstly, an isolated buckle can be modelled with a straigh
pipeline, to assess the level of strain within the most severe
buckle, and to determine whether the deformation may be
above the elastic range.
Figure 14 shows a typical buckle displacement:
-16
-14
-12
-10
-8
-6
-4
-2
0
2
4
6
4200 4300 4400 4500 4600 4700 4800 4900 5000 5100
pipeline length (m)
Lateraldispla
cement(m)
Figure 14: Buckle profile
Figure 15 shows axial force developed in the pipeline due
to the buckle, and Figure 16 the associated bending moment:
-5 000 000
-4 500 000
-4 000 000
-3 500 000
-3 000 000
-2 500 000
-2 000 000
-1 500 000
-1 000 000
-500 000
0
500 000
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
Pipe Length (m)
EffectiveAxialForce(N)
Figure 15: Axial force developed in the pipeline
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-6 000 000
-5 000 000
-4 000 000
-3 000 000
-2 000 000
-1 000 000
0
1 000 000
2 000 000
3 000 000
4 000 000
0 1000 2000 3000 4000 5000 6000 7000 8000 9000
Pipe Length (m)
Be
nding
Momen
t(N*m)
Figure 16: Bending Moment developed in the pipeline
Secondly, the study of buckle interaction can be made with
short and long models, as required by the pipeline and snake
lay configuration.
Several snake cycles are modelled as defined in the
analytical method, and the pressure and temperature
conditions are applied. Compared to the previous isolated
buckle results, there is interaction between several buckles, asshown in Figure 17:
-15
-10
-5
0
5
10
15
0 2000 4000 6000 8000 10000
Pipeline length (m)
Buc
kleamp
litude
(m
Figure 17: Profile of several interacting buckles
The effective force is released, as shown in Figure 18:
-2 500 000
-2 000 000
-1 500 000
-1 000 000
-500 000
0
500 000
0 2000 4000 6000 8000 10000
Pipe length (m)
EffectiveAxialforce(N)
Figure 18: Axial force with interacting buckles
As a final step, a sensitivity study can be performed on the
radius and pitch of the snake lay configuration, in order to get
the most optimised snake lay shape.
ConclusionsThis approach to the problems of pipeline stability through
simplified methods enables many pipeline routings and soi
conditions to be analysed to determine a robust field layout. A
set of more accurate Finite Element analyses provides
confidence in the selected solution to be proposed for the nex
phase of project development.
References1. R.E. Hobbs and F.Liang Thermal Buckling of
Pipelines Close to Restraints (OMAE 1989)
2. ANSYS 10.0 Program Manual
APPENDIX A Formulations for lateral buckling
The effective force N along the pipeline is defined by the
following equation:
TEAApHN sii = )21(0
WithH0 Residual laying tension
pi Differential internal pressure acting on
pipeline section w.r.t. installation
Ai Internal pipe area
Poissons ratio
As Steel section
Thermal expansion coefficient
E Youngs modulus
T Differential temperature w.r.t. installation
The Hobbs critical force P0is given by:
)1))(
1((2
52
23 +=
cA
bLc
bAEI
WLEAkWLkPPo
With
P0 Hobbs critical force
P Axial force within the buckle
k2, k3 Hobbs constants
a Axial friction coefficient
W Pipeline submerged weight
Lb Buckle length
Ac Steel area
l Lateral friction coefficient
E Youngs modulusIc Pipeline inertia
The bending moment M within the buckle is defined by:
2
5 ... bl LWkM =
With
k5 Hobbs constant
l Lateral friction coefficient
W Pipeline submerged weight
Lb Buckle length
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The axial force P within the buckle is defined by:
21
..
b
c
L
IEkP=
With
k1 Hobbs constant
E Youngs modulusIc Pipeline inertia
Lb Buckle length
The difference (P0-P) between Hobbs critical force and the
axial force within the buckle is defined by:
2)( VAS
WPPo a =
With
P0 Hobbs critical force
P Axial force within the buckle
a Axial friction coefficient
W Pipeline submerged weightVAS Virtual Anchor Spacing
Buckle length derived from P0-P curve:
)1))(
1((2
52
23 +=
cA
bLc
bAEI
WLEAkWLkPPo
With
P0 Hobbs critical force
P Axial force within the buckle
k2, k3 Hobbs constants
a Axial friction coefficient
W Pipeline submerged weight
Lb Buckle length
Ac Steel area
l Lateral friction coefficient
E Youngs modulus
Ic Pipeline inertia