otc ewt final [modo de compatibilidade] · first fpso dedicated for ewt with gas injection ......

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LIBRA Extended Well Test: Getting Ready for First Oil Francisco Costa Joint Venture Operator

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Page 1: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

LIBRA Extended Well Test:

Getting Ready for First Oil

Francisco CostaJoint Venture Operator

Page 2: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

EXTENDED WELL TEST IN LIBRA

� First FPSO dedicated for EWT with gas injection

� First use of 8” production flexible line� First Production line pre-laying with buoys� Largest External Turret in Ultra Deep Waters� Swivel operation with the highest gas

injection pressure

Slide 2

Several Industry Firsts:

Page 3: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

EXTENDED WELL TEST IN LIBRA

EWTs: Reduction of uncertainty by understanding dynamic behavior is crucial to optimizefinal production systems.

WellsProduction Well

Production UnitOil Capacity: 50 mil bbl/dGas Compression: 4.0 MM m3/d

WellsGas Injection Well

NW-2

NW-3

Page 4: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

NW REGION DEVELOPMENT PLAN CONSIDERS FOUR PRODUCTION UNITS (PILOT + 3 MODULES)

2017 2018 2019 2020 2021 2022 2023

EW

T /

EP

S

PR

OG

RA

MLI

BR

A 1

LIB

RA

2LI

BR

A 3

LIB

RA

4

FPSOLOI

OPERATION

DP WELLS CAMPAIGN

FPSOGTD

FPSOLOI

DP WELLS CAMPAIGN

FPSOGTD

FPSOLOI

FPSOGTD

FPSOLOI

OPERATION OPERATION

1ST OIL

Ref: Forecast Apr/17, Petrobras Business Plan 17-21 and Libra Business Plan 2017

1ST OIL

DP WELLS CAMPAIGN

1ST OIL

DP WELLS CAMPAIGN

1ST OIL

Injection Line

Drilled Wells

Completed Wells

Libra 2

Libra 3

Libra 1

Libra 4

NW1

NW5

NW2

NW3

NW4

Production Line

EWT

SPA 1

SPA 2

1ST OILJUL/17

Page 5: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

EWT MAIN IMPACTS

MAIN UNCERTAINTIES X INFORMATION ACQUIRED

� Long term dynamic performance of wells and reservoir.

� Minimum “connected” oil in place, reservoir boundaries and detection of sealing faults

� Detection of conductive fractures and/or super-K layers.

� Flow assurance issues and efficiency of mitigating actions

� Drainage plan - optimal number and location of wells & subsea design.

� Production and injection strategy.

� More reliability in the production forecasts..

Page 6: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

WE

LLSS

lide

6

Duration (days)

Page 7: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

source: Halliburton

INTELLIGENT COMPLETION

Source: Halliburton

Flexibility for different tests

during EWT

Pressure & Temperature for

each interval

Flow / Static control

Intervals can be closed and monitored downhole

Remote control from FPU

Source: Petrobras

Page 8: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

3-RJS-742A COMPLETION WITH WEST CARINASlide 8

Opened ICV Packer Feed Through...

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Page 9: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

SUBSEA

Slide 9

Page 10: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

Acquisition of Key Components

Slide 10

Torpedo

Flexible Lines

Mooring Chains

Triplate

Xmas Tree

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Page 11: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

EWT Mooring Instalation

Page 12: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

Torpedo #3 installed

Page 13: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

Slide 13

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Libras ´́́́s First ANM stackup installed

Page 14: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

EWT: 8” PRODUCTION

FLEXIBLE LINES

Page 15: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

EWT: 8” PRODUCTION FLEXIBLE LINES

Slide 15

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Page 16: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

TYPICAL RISER INTERMEDIATE BUOYS INSTALLATION

Slide 16

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Page 17: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

FIRST PRODUCTION LINE PRE-LAYING & ABANDONMENT WITH BUOYS

PO

SV

SV

PO

SV

UEH

UEH

PO

UEH

Scenario 1without

pre-laying

Scenario 2Pre-laying

withoutbuoyancymodules

Scenario 3Pre-laying

withbuoyancymodules

22

39

51

1217

Base Case

Optimization

17 days in advance

675 M

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Page 18: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 19: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 20: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 21: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 22: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 23: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 24: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 25: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 26: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 27: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 28: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 29: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 30: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 31: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 32: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 33: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 34: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 35: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

CONFIDENTIAL

Subsea Activities

LIBRA | Comitê de Gestão | EWT Update| April 27th 2017

Page 36: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

FPSO PIONEIRO DE LIBRA

Slide 36

TURRET

Production slot 1

Production slot (spare) 1

Gas injection slot 1

PROCESSING CAPACITY

Oil 50 kbpd

Liquid 50 kbpd

Produced water(up to 50% BSW)

25 kbpd

Gas 4 MMsm 3/d

Storage 756.000 bbl

CONTAMINANTSH2S – gas phase 170 ppmv

CO2 – gas phase ≤ 60 %

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Page 37: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

TURRET

Slide 37

� One of the heaviest external cantilever Turret

� The largest (approximately 47m x 16m) external cantilever Turret in ultra deepwater(up to 2.400m)

� Pull in capacity: 700 ton

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Page 38: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

SWIVEL

Slide 38

Swivel Test:Operating pressure= 550 barg;Design pressure = 605 barg.

Swivel Stack-Terminated Cables (Feb 2017)

Swivel Integration Spool

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Page 39: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

FPSO PIONEIRO DE LIBRA

Page 40: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

FPSO PIONEIRO DE LIBRA

Page 41: OTC EWT Final [Modo de Compatibilidade] · First FPSO dedicated for EWT with gas injection ... Largest External Turret in Ultra Deep Waters Swivel operation with the highest gas injection

Slide 41

Thank You

FPSO Sail Away (03.28.2017)