siemens.com/food-beverage

Our comprehensive offer for bakery andconfectionary productionwith Totally Integrated Automation

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Despite the obvious differences between the bakery and confectionary markets, both industries share

one thing in common: an interest in greater efficiency. Our industry offerings are designed

to address exactly this. Carefully tailored to your needs, we offer both industries a uniquely

comprehensive portfolio of automation, drive, and power engineering technology that covers the

entire production process.

Trends in the baking and confectionary industriesToday‘s baking industry must first and foremost adapt to changing eating habits around the world. The range of available products is expanding and becoming increasingly international. Consumer de-mand for convenience foods and health products that contain low levels of fats, sugar, and calories is also growing.

For the confectionary industry, on the other hand, a highly diversified product range is nothing new. Not only must seasonal requirements be met, confec-tionary producers also have to cope with often con-siderable regional variations in consumer tastes. The premium sector is rapidly gathering momentum. And sugar-free confectionary products are big business.

No matter how different the trends, both industries face a common challenge: increasing product variety on the one hand and the growing need to cut costs on the other. This requires a production process that is both highly flexible and efficient. We‘re here to face this challenge with you as your globally present technology partner.

Seamlessly integrated, consistently successfulWhether you manufacture bakery or confectionary products, the degree of integration and transparency in your production process is crucial for your success. By improving the integration of your company‘s pro-duction-relevant processes, you can make it easier to meet the demands of increased efficiency.

We can help you do this. With a thorough understand-ing of your processes. With comprehensive industry offerings ranging from products and systems to ex-tensive services for the entire life cycle. And with overarching concepts. From receipt of raw materials to goods issue, from field level to ERP level.

For you, the result is an optimized workflow capable of delivering perfect quality at reduced costs. So you can enjoy the fruits of your labor just as much as your customers do!!

An offer to drive efficiency, tailored to the exact needs of your industry.

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Reduce total cost of ownershipRising raw material and energy prices are placing manufacturers of bakery and confectionary products under mounting financial strain. And yet every com-pany has numerous optimization levers at its disposal, particularly in areas such as resource usage, plant avail-ability, and process control.

One of the keys to achieving lower costs is realizing comprehensive automation on the basis of Totally Integrated Automation and a broad product range. With simple engineering and minimized interfaces, you can depend on reliable processes that are considerably more efficient in terms of both time and cost. The benefits of this are felt primarily in people-intensive areas such as operation, maintenance, and servicing throughout the entire life cycle of your plants.

Achieve greater flexibilityAlmost no other industry is characterized by such a wide range of consumer trends. The shelves are stacked with all sorts of products in all sorts of packaging. To get in on the act, many manufacturers of bakery and confectionary products adopt a strategy of greater di-versification in their portfolio. But this can only work if it is supported by the production process.

We can help. For example, with our concepts for standardizing your automation landscape, from the field level to production control level, from raw material input to shipping.

Safeguard consistently high qualityHigh hygiene and quality standards must be met when manufacturing bakery and confectionary products. In particular, fluctuations in the quality of raw materials make it difficult to deliver the wide range of end prod-ucts with a consistently high quality. This, too, has been taken into account in our industry offering for the baking and confectionary industries. By systematically networking all production and packaging machinery and storing all data required for quality assurance purposes, we support all food safety and integrity measures.

Precise tracking and tracing with added benefits Legislation for foodstuffs makes no concessions. No matter which continent you consider, official require-ments are becoming increasingly stringent. That said, directives such as EU 178/2002 or 2005/26/E6 concern-ing the identification of allergens can promote greater transparency. And companies can use this to their advantage to better understand their own production and business processes and uncover new scope for optimizing these. We support you here with integrated tracking and tracing functions..

Exactly to your taste:Solutions to today’s challenges

Lower life cycle costs, greater flexibility, consistently high quality, and efficient ways to fulfill

official requirements – based on Totally Integrated Automation and Totally Integrated Power,

our portfolio provides the right answers to the challenges currently facing the baking and

confectionary industries.

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Totally Integrated Automation

The trend is moving away from viewing pieces of equipment and machinery in isolation toward arriv-ing at an integrated automation solution. Totally Integrated Automation embodies this new direction. Our unrivaled range of hardware and software en-ables you to automate your entire production line, from goods receipt and process/production-related activities right through to goods issue.

And integration is not limited to the production pro-cess. With a standardized engineering environment, continous and open communication tools, as well as intelligent management systems and IT solutions, Totally Integrated Automation covers all relevant areas. From building automation, energy manage-ment and the production control level to mainte-nance and servicing.

Totally Integrated Power

Energy costs are becoming increasingly relevant. That‘s why it‘s good to know that with Totally Integrated Power, we offer you integrated power distribution solutions that can bring you consider-able savings.

From medium voltage to the ultimate power con-sumer Totally Integrated Power is based on integrated, interface-optimized products and systems that are fine-tuned to each other, complemented by commu-nications and software components that connect the power distribution systems to industrial automation or building automation systems.

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Totally Integrated Automation for the baking and confectionary industries

Manufacturers of bakery and confectionery products need an integrated, automated production pro-

cess to boost productivity in the long term. We can help you to accomplish this with the right

concepts. So that you can count on smooth processes from beginning to end.

Integrated automationAll products and systems are perfectly coordinated on the basis of Totally Integrated Automation and facilitate straightforward integra tion of all process steps. This results in optimally harmonized and con-sistently transparent production processesincluding reliable, company-wide communication from the field to the ERP level. At the same time, our SIMATIC and SIMOTION automation systems as well as internat ional industrial standards such as Industrial Ethernet, PROFINET and PROFIBUS, ensure exceptionally high performance and a high degree of reliability.Through the entire life cycle: from planning, engi-neering, commissioning and operation up to mainte-nance, servicing, expansion and modernization.

Effective production controlThe SIMATIC WinCC SES (Sequence Execution Sys-tem) is based on our SIMATIC S7, WinCC or WinCC flexible automation systems and lends supports in effectively controlling production processes. This solution, which can be seamlessly integrated in existing machine and plant control systems, makes it easier for plant operators to describe processes and parameters as well as make changes in production. Plant constructors benefit too, since pre-assembled control elements and function blocks simplify basic programming, allowing more time for designing the system engineering.

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High-performance control systemSIMATIC WinCC provides all the important functions of a high-performance SCADA system, including user management, a user-friendly interface, and inte-grated systems for signaling, archiving, reporting, and logging. The basic system is flexible and can be adapted to suit your particular control tasks with less engineering needed.

Based on central visualization and storage concept for process data in WinCC, we offer additional program packages that help you maintain your plant and monitor all relevant parameters – including the assignment of data to production batches and lots. Our OEE DTM (Overall Equipment Efficiency Down-time Monitor) package also makes it easier to identify and analyze the cause of production downtimes. The result is significantly improved plant availability and quality.

Plant-wide communicationTo effectively network all sections of your plant, the open, non-proprietary Industrial Ethernet standard PROFINET offers many advantages that further en-hance the responsiveness, reliability, and productivity

of your processes. Thanks to standardized interfaces, consistent modularization, and straightforward, plant-wide machine-to-machine communication, dis-tributed automation structures can be implemented much more easily and managed with greater flexibility using PROFINET. We support PROFINET with a com-prehensive range of products and systems for this forward-looking standard. Together with our WinCC SCADA system, PROFINET uses rapid transfer rates and its integrated diagnostics concept, for example, to accelerate your response times when unforeseen events occur in production.

Simplified engineeringEngineering also focuses on efficiency. With the Totally Integrated Automation Portal (TIA Portal) we offer you a user-friendly framework for all your tasks. The powerful TIA Portal simplifies configu-ration, programming and commissioning of our automation devices and drives. Even entire plant sections can easily be configured using Drag&Drop. And already existing objects can be used to build up libraries, thus simplifying future engineering.

Totally Integrated Automation (TIA) for BakeryLine overview

Plant server

Lineoperator station

Line operator station

Centralmaintenance

station

Optional:Internet

Maintenancelaptop

Building Technologies

Silo management Dough preparation Oven control Freezer Packaging Logistics

Power supplyMobile

operator station

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Safe and economical energy transportFor low-voltage applications, our Totally Integrated Power offering includes type-tested switchgear and busbar trunking systems as well as modular and compact circuit breakers. These switches use PROFIBUS DP or Ethernet to conveniently transmit switching statuses, trips, and measured values to overall power distribution con-cepts and automation systems.

Reduce operating costs with Power ManagementOur SIMATIC-based Power Management system is a cutting-edge solution for improving energy efficien-cy in industry. Featuring a number of harmonized components, it provides full flexibility for optimiz-ing the way you use power and helps you achieve lasting cost reductions. With this solution, you can expect to save up to 20 % on your energy costs.

The communications-capable low-voltage switch gear and controlgear, for example circuit breakers, the motor management system, and motor starters, supply your energy data to the higher-level Power Management system. The energy values can be dis-played and evaluated comfortably using the WinCC powerrate Power Management premium add-on, which is fully integrated with Totally Integrated Automation and SIMATIC WinCC. The solution there-fore not only offers a transparent overview of energy consumption, but also assigns values to cost centers based on their source and provides automatic load management.

Since energy consumption is displayed transparently according to media type and the relevant production units of the source manufacturing units, it is often

possible to reduce energy purchases or fine-tune these for a given location with simple process opti-mization measures. Purchase optimization, com-bined with automatic load management to ensure that purchase limits are not breached, can lead to savings of between 5 % and 10 % on energy costs.

Process instrumentation and analysisOur comprehensive offering for your industry sector includes a multifaceted process instrumentation and analysis program. This is designed to meet the particular needs of the food industry and help you conserve valuable resources, from equipment for ob-taining accurate and reliable temperature, pressure, flow rate, and fill level measurements to innovative weighing technologies and gas analyzers.

Industrial energy managementSiemens also provides support for company-wide energy and emissions management. This ranges from the modernization of process installations and heating, steam, ventilation, air-conditioning, cool-ing, and compressed air systems right through to lighting systems and the renewal of drive technology. This service offering consists of three steps. First, we can identify areas with potential for savings and pro-pose relevant measures together with a cost esti-mate and amortization times. Next, we offer you a more detailed breakdown of the actual savings po-tential, including a feasibility study and profitability analysis, an implementation concept, and related documentation. And in the final step, of course, we help you with the technical implementation..

Conserve resources, reduce consumption, produce effectively

With rising energy prices and greater awareness of environmental issues, the topic of energy

conservation is fast gaining ground. But where do you start? Which measures hold the most

potential? With the right solutions for sustainable energy efficiency – covering electricity,

gas, water, and compressed air – we provide concrete answers for industrial and functional

buildings.

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With Totally Integrated Automation, Siemens is the sole provider of a comprehensive, integrated range of products and systems for automating the entire pro-duction workflow, from goods receipt to goods issue. Totally Integrated Automation reduces the complexity of the automation solution and opens the door to what really counts: optimized interaction between the right

combination of individual components – without interface problems. What‘s more, Totally Integrated Automation not only integrates the production pro-cess, but rather all areas of the company, from field level up to management level. The result is a perfectly harmonized overall concept that enables greater productivity.

An A to Z of products from field to management levels

Low-Voltage Controlsand Distribution

Industrial Controls

• Commissioning• Operation• Maintenance• Modernization and Upgrade

• Energy Management• Asset Management

Industrial Software for• Product Design• Production Planning• Engineering

SINUMERIKCNC

SIMOTIONMotion Control

Industrial Identification

SIMATIC NETIndustrial Communi-cation

Process Instrumentation SIMATIC Distributed I/O SINAMICS Drive Systems

SIMATIC ControllersModular/Embedded/PC-based

SIMATIC HMIHuman Machine Interface

SIMATIC WinCCSCADA System

SIMATIC PCS 7Process Control (DCS)

Field Level

TotallyIntegratedAutomation

Control Level

Management Level

Operation Level

ERP – Enterprise Resource Planning

MES – Manufacturing Execution Systems

Ethernet

Ethernet

Industrial Ethernet

Industrial Ethernet

Industrial EthernetPROFINET

PROFIBUSAS-InterfaceKNX GAMMA instabus

TotallyIntegratedPower

IO-Link

HART

PROFIBUS PA

SIMATIC IT

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Process visualization with SIMATIC WinCCSIMATIC WinCC is a PC-based process visualization system that can be used as a stand-alone SCADA system or human machine interface for process control sys-tems. With the right WinCC options or add-ons, the modular, flexible, and fully scal-able basic system can be easily adapted to suit the specific requirements of the baking and confectionary industries.

Controllers and HMITo enable cost-effective and flexible automation, we offer a complete range of SIMATIC controllers – from programmable logical controllers in modular, em-bedded, and PC-based architectures to distributed intelligence and complete assemblies comprising controllers and operator panels. And with SIMATIC HMI we also provide a one-stop solution comprising a comprehensive range of operator panels and visualization software for machine-specific operator control and monitoring right through to a scalable SCADA system.

Motion controlOur portfolio of products and systems, which enjoys worldwide success, allows you to master any motion control task competently and efficiently. This is made especially simple by SIMOTION, our innovative and flexible motion control sys-tem, which groups motion control, PLC, and technological tasks in one system, bringing you considerable advantages.

Industrial communicationsSIMATIC NET is designed to offer efficient solutions for communications tasks. Count on open, integrated communication in your automation system and le-verage the benefits of Industrial Ethernet and PROFINET, end-to-end integration from field level to management level, integration of IT technologies, and wireless connection with Industrial Wireless LAN.

Sensor systems

Production sensors:With SIMATIC sensors, we offer you a complete portfolio of proven and inno-vative sensors to meet a wide range of production requirements. From proximity switches and safety sensors through to RFID systems, code reading systems, and vision sensors. Featuring innovative, intelligent products integrated in Totally Integrated Automation, SIMATIC sensors bring gains in terms of productivity, availability, efficiency, and cost-effectiveness.

Process instrumentation and analysis:Our portfolio contains an extensive product range for process instrumentation and analysis as well as weighing and metering systems, for example:

■Measuring equipment for measuring flow rate, pressure, temperature, or fill level ■Positioners

■Equipment for process analysis ■SIWAREX weighing systems ■Belt scales

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Motor starters and motor managementOur SIRIUS motor starters and soft starters are the right choice for switching, pro-tecting, and starting motors. Whether locally in the control cabinet or directly in the field – our motor starters can integrate optional, intelligent monitoring functions, including preventive maintenance and Safety Integrated functions. SIMOCODE pro is a flexible, modular motor management system for motors that run at a constant speed in the low-voltage range. It optimizes the connection between the control system and motor feeders, thereby increasing plant availability.

Low-voltage motorsEfficient machines need efficient drives. And given that the tasks performed by drives vary, Siemens offers a complete motor program in compliance with the NEMA and IEC standard for use worldwide:

■Energy-efficient drives ■Explosion-protected motors ■Motors that comply with the IEC or NEMA standard

■Decentralized drive technology ■Sector-specific motors ■Customer-specific motors

Efficient power distributionAll SIVACON/SENTRON low-voltage components are part of Totally Integrated Power, our technological platform for integrated, cost-effective, and secure power distribution. With this platform, you have your plant firmly under control, regard-less of your specific power distribution needs.For example, by using the SIMATIC WinCC / PCS 7 powerrate Power Management add-on and the SENTRON PAC 3200 and PAC 4200 power monitoring devices, you can introduce transparency and control to your power distribution activities.

Safety IntegratedSafety technology that is seamlessly integrated in the standard automation system means considerably less engineering outlay and greater availability. Both machine manufacturers and plant operators arrive at safe, productive machinery more quickly and easily with Safety Integrated. The extensive product range and combi-nation of standard technology and safety technology give you the highest level of flexibility and cost-effective safety solutions for your particular needs.

Frequency convertersOur comprehensive portfolio of frequency converters can accommodate the most varied of applications in the beverages industry. This makes SINAMICS the most ex-tensive and most highly integrated range of drives in the world. Covering all power and performance levels, it is characterized by a high degree of flexibility, functional-ity, and engineering efficiency. From a single drive to coordinated drives, multi-axis drives, and motion control drives for complex tasks, SINAMICS offers the right drive for every field of application.

Geared motorsGeared motors represent a powerful solution for drive-related tasks performed at low speeds with high torque and operate reliably under the toughest conditions. Applications can be run particularly economically using integrated units comprising energy-efficient motors and gearing. Our portfolio includes:

■Helical gear units ■Bevel-helical gear units ■Flat gearing

■Helical worm gearing ■Worm gearing

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Online supportOur comprehensive online service and support infor-mation platform can be accessed at any time and from anywhere in the world using the Internet. Whether you need product support, applications, information about our services, or a technical forum – the Web is your first port of call. www.siemens.com/automation/service&support

Technical supportIn the event of technical queries, we offer expert advice and a wide range of services for our products and sys-tems, tailored to suit your needs. Further information can be found at: www.siemens.com/automation/partner

Technical consultingWe also help you to plan and design your project, from detailed as-is analysis and definition of goals to product and system-related consulting and development of your automation solution. You can obtain more infor-mation by e-mail: food-beverage@siemens.com

Field serviceFor commissioning and maintenance, we offer a num-ber of services to safeguard the availability of your au-tomation systems. Further information can be found at:www.siemens.com/automation/partner

Software engineeringWe offer tailored services to help you develop, config-ure, and implement your automation project. Further information can be found at: www.siemens.com/automation/partner

Spare parts and repair Our comprehensive spare parts and repairs service of-fers you the highest level of operational reliability.Further information can be found at: www.siemens.com/automation/partner

Modernization Our on-site experts offer competent, sound advice on how to protect your investments in the long term. Further information can be found at: www.siemens.com/automation/partner

TrainingOur training centers located all around the world offer tailored training packages for automation technology and industrial solutions. With around 300 classroom courses, we provide training on a wide range of Siemens Industry Sector products and systems. Web-based trai-ning, CD-ROMs, and specialist publications complement our standard course offering. www.siemens.com/sitrain

Reliable, local support: Siemens Solution PartnersWe not only rely on our own expertise in the field of systems integration, but also work closely with our Siemens Solution Partners. These selected partner com-panies are highly qualified in the areas of automation technology and power distribution. Under the heading “Siemens Solution Partner Automation” or “Siemens Solution Partner Power Distribution,” they offer you professional consulting and active support in all rele-vant aspects of your project. Further information about our Solution Partners can be found on the Internet: www.siemens.com/automation/solutionpartner

We’ve got it covered:Service, support, and training

We provide you with fast, reliable, and competent support throughout the entire

life cycle of your plants with our comprehensive range of services.

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www.siemens.com/food-beverage

Subject to change without prior noticeOrder No.: E20001-A150-T110-X-7600DISPO 27903WÜ/33214 GD.MC.VM.XXFB.52.1.07 WS 05111.0 Printed in Germany © Siemens AG 2011

Siemens AGIndustry SectorFood & BeverageP.O. Box 48 4890026 NÜRNBERGGERMANY

The information provided in this brochure contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.

All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.